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1. Energy Used In India:
Industry 4.0
Analyzing Energy Consumption Patterns and
Sustainability

2. Submitted By
Somnath Ghosh, Ankan Shyam, Sekh Aman, Soumya Dip
Mallik, Arjun Bhakta, Ankur Samanta, Srinjit Dutta, Ritush Roy

3. Certificate
Certified that this project entitled “Energy Used In India:
Industry 4.0” was submitted by the above students under
guidance of Mr. Satyajit Roy, Dr. B. C. Roy Polytechnic.

4. Certificate Approval
Approved as a credible engineering project for diploma
requirements in Mechanical Engineering by the final
committee.

5. Acknowledgement
Special thanks to Mr. Satyajit Roy and Mr. Chiradip Pal, our
families, friends, and the Almighty for their support and
guidance.

6. Abstract
India's energy use is rapidly rising with industrial growth and
population. Despite potential, renewables like solar and wind
are underutilized. Industry 4.0 offers digital solutions to
optimize energy consumption.

7. Contents
1. Introduction
2. Objectives
3. Power Scenario
4. Renewable Energy
5. Energy Use by Sector
6. Industry 4.0
7. Case Studies
8. Challenges
9. Conclusion
10. References

8. List of Tables & Figures
Includes tables on generation capacity and figures on energy
consumption trends across sectors.

9. Introduction
India's energy consumption is rapidly
increasing due to industrial development
and population growth. The country relies
heavily on fossil fuels, producing 80% of
its electrical energy from these sources.
The transition to Industry 4.0 presents

10. Literature Review
Covers analysis of renewable sources, sectoral energy use,
and Industry 4.0 impact on energy efficiency and emissions.

11. Objectives
• Analyze energy patterns with Industry 4.0
• Identify digital tech impacts on energy
• Explore sustainable solutions

12. Power Scenario in India
Installed capacity rose to 417668 MW by 2023. National grid
integrated. Generation target for 2023-24 is 1750 BU.

13. Installed Generation Capacity
Fossil Fuel: 237669 MW
Non-Fossil: 179322 MW
Nuclear: 6780 MW
Renewables include solar, wind, hydro, biomass.

14. Energy Consumption Growth
Per capita consumption (2021-22): 1255 kWh. Demand rising
to ~256 Mtoe from renewables by 2040.

15. Solar Energy
India targets 100 GW solar by 2022. Estimated 5000 trillion
kWh/year solar potential. Major states: Rajasthan, Gujarat,
Tamil Nadu.

16. Wind Energy
Installed potential: 302 GW. Key states: Tamil Nadu, Gujarat,
Maharashtra. NIWE monitors wind across India.

17. Small Hydro Power
Installed SHP capacity ~46512 MW. Clean energy source,
flexible, efficient. Govt. promoting <25MW plants.

18. Biomass Energy
750 MT/year biomass available. 28 GW power potential. Used
in 550 sugar mills. Targeting 14 GW surplus.

19. Renewable Energy Contribution
India ranks 4th in global renewable capacity. Target: 500 GW
by 2030. Total RE as of 2022: 156607.90 MW.

20. Electricity Generation
Thermal power dominates. Renewables growing fast. India
ranks 4th globally in solar, wind, and RE capacity.

21. Industry Energy Use
Consumes 56% of India’s energy. Key industries: Steel,
Cement. COVID impacted trends, recovery in 2021-22.

22. Transport Energy Use
19% of total energy. Vehicle use rising. Uses LPG, diesel,
petrol. Electrification initiatives ongoing.

23. Domestic & Service Energy Use
Household electricity use up. LPG still key in homes.
Government schemes aim at energy efficiency.

24. Agricultural Energy Use
Diesel & electricity for pumps. Energy vital for irrigation and
food storage. Govt schemes: PM-KUSUM, DSM.

25. Current Energy Landscape
India's energy mix: Coal (~55%), Renewables (~35%), Nuclear
(~2%).
The industrial sector is the largest energy consumer,
accounting for about 40% of total energy consumption.

26. Table of contents
- Submitted By
- Certificate
- Certificate Approval
- Acknowledgement
- Abstract
- Contents
- List of Tables & Figures
- Literature Review
- Objectives

27. Industry 4.0 and Energy Use
Integration of IoT, AI, and data analytics into manufacturing
processes.
The role of smart technologies in enhancing energy efficiency
and productivity.
Challenges include high initial investments and skilled
workforce shortages.

28. Renewable Energy Sources
Significant focus on solar and wind energy potentials.
Targets include installing 100 GW of solar power plants by
2022.
Current renewable energy installations contribute to a cleaner
energy mix.

29. Case Studies
• Tata Steel: 15% energy cut via AI
• Railways: 10-15% savings using AI
• BHEL: digital twins, sensors

30. Government Initiatives
Programs such as Make in India and Digital India promote
digital manufacturing.
Ujjwala Yojana aims to reduce dependence on non-renewable
sources.
The National Smart Grid Mission focuses on modernizing
energy distribution.

31. Challenges and Recommendations
High capital investments needed for Industry 4.0 technologies.
Need for skilled workforce and cybersecurity measures.
Recommendations include incentivizing smart energy solutions
and investing in R&D.

32. Conclusion
Embracing Industry 4.0 provides India
with opportunities to enhance
productivity and energy efficiency, paving
the way for a sustainable and resilient
energy future.

33. References
- International Energy Agency (IEA). (2021). India Energy Outlook 2021.
- Government of India. (2020). Energy Statistics India 2020.
- KPMG (2019). India's Industry 4.0 Revolution.
- Confederation of Indian Industry (CII). (2021). Industry 4.0.
- Ministry of New and Renewable Energy (MNRE) reports.

34. Thank you!
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