This service manual provides instructions for servicing a backhoe loader engine. It contains sections on various engine systems and components. The section on the flywheel describes removing and installing the flywheel, including using new bolts and applying sealant when reinstalling the flywheel housing. The summary provides an overview of the document's content and purpose.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 and upfujsjefjskekmem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfujsjefskekm
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections covering the machine systems, including the engine, fuel and exhaust systems, cooling system, brake system, steering system, hydraulics, electrical system, and various other components. Safety warnings are provided, indicating that the operator's manual should be thoroughly reviewed and understood before operating or servicing the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 and upfhsjejkdm
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems including the engine, fuel and exhaust systems, cooling system, brake system, steering system, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine. The document contains detailed removal and installation instructions, component identification diagrams, and torque specifications for servicing components.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfuseokdmmed
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upfusjejfskekem
This service manual provides instructions for servicing backhoe loaders with model numbers 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine. Proper removal and installation procedures are outlined for components like the flywheel, oil pump, and knock sensors. Torque specifications are included for correct reassembly.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upjfjkskrtekfmsmem
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2442701 and upfusefjjskekemm
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety precautions are outlined indicating the manual must be thoroughly understood before operating or servicing the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2254521 and upfhjsjekdmme
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual before working on the machine and to ask for explanations if anything is not understood.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 and upfujsjefjskekmem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfujsjefskekm
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections covering the machine systems, including the engine, fuel and exhaust systems, cooling system, brake system, steering system, hydraulics, electrical system, and various other components. Safety warnings are provided, indicating that the operator's manual should be thoroughly reviewed and understood before operating or servicing the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 and upfhsjejkdm
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems including the engine, fuel and exhaust systems, cooling system, brake system, steering system, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine. The document contains detailed removal and installation instructions, component identification diagrams, and torque specifications for servicing components.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfuseokdmmed
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upfusjejfskekem
This service manual provides instructions for servicing backhoe loaders with model numbers 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine. Proper removal and installation procedures are outlined for components like the flywheel, oil pump, and knock sensors. Torque specifications are included for correct reassembly.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upjfjkskrtekfmsmem
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2442701 and upfusefjjskekemm
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety precautions are outlined indicating the manual must be thoroughly understood before operating or servicing the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2254521 and upfhjsjekdmme
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual before working on the machine and to ask for explanations if anything is not understood.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upfiskefjskemem
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2254521 and upfujsjefjskekmem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems of the vehicle including the engine, fuel and exhaust systems, cooling system, brake system, steering system, hydraulics, electrical system, and other components. Safety warnings are provided throughout advising technicians to read the manual fully before working on the vehicle and to take appropriate precautions.
Jcb 5 cx backhoe loader service repair manual sn from 2254521 and upfjskeksmemmer
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to ask for clarification if anything is unclear.
Jcb 4 cx backhoe loader service repair manual sn from 2509500 and upfhsejkdkme
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upfuseokdmmed
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfiskefjskemem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to always follow safety precautions.
Jcb 4 cx backhoe loader service repair manual sn from 2442701 and upfusejfksekmme
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 4 cx backhoe loader service repair manual sn from 2509500 and upfujsjefskekm
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2442701 and upfjjsjekdmmme
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 and upfjskekfoselkkkm
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2254521 and upufdjjdjfjksekmmd
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems including the engine, fuel and exhaust systems, cooling system, brake system, steering system, hydraulics, electrical system, and various components. Safety precautions are provided, stating that the manual must be understood before operating or servicing the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 and upfjjsjekdmmme
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections covering the machine systems, including the engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. Safety warnings are provided, noting that the operator's manual must be read and understood before operating the machine. Proper personal protective equipment should also be worn when servicing components. Removal and installation procedures are outlined for components like the flywheel, flywheel housing, gear ring, and oil pump. Torque specifications are included for correct reassembly.
Jcb 5 cx backhoe loader service repair manual sn from 2254521 and upjfjkksekfsmemwe
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to always follow safety precautions.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 and upfusefjjskekemm
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 and upfjkseikskemmwq
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upfhsejkdkme
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
Jcb 4 cx backhoe loader service repair manual sn from 2254521 and upjfjkksekfsmemwe
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections covering the machine systems, including the engine, fuel and exhaust systems, cooling system, brake system, steering system, hydraulics, electrical system, and various other components. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to take appropriate precautions when servicing components.
Jcb 4 cx backhoe loader service repair manual sn from 2442701 and upfusefjjskekemm
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 5 cx backhoe loader service repair manual sn from 2442701 and upfhsjejkdm
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to always follow safety precautions.
Jcb 5 cx backhoe loader service repair manual sn from 2509500 and upfhsejkdkmem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
New holland w80 c stage iiib compact wheel loader service repair manualfujsfskekem
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New holland cr970 combine harvesters service repair manualfujsfskekem
This document is a repair manual for New Holland combine harvesters models CR920 through CR980. It contains sections covering all major systems of the combines from general information and safety to the engine, transmission, hydraulics, electrics, grain handling and more. The manual provides instructions for troubleshooting, overhaul, and testing procedures for technicians to safely and efficiently service and repair the equipment.
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3. Removing the refrigerant receiver-dryer by taking out mounting bolts and washers.
4. Installing the new refrigerant receiver-dryer and reconnecting the hose assemblies with new O-rings, tightening to the specified torques.
Caterpillar cat 320 c ln excavator (prefix bde) service repair manual (bde000...fujsfskekem
This document provides instructions for removing and installing the stick cylinder and stick on a 320C excavator. Key steps include:
1. Relieving hydraulic pressure before removal.
2. Removing retaining bolts and pins to separate the stick cylinder from the boom and stick.
3. Removing identification shims between components.
4. Reassembling with new seals and lubrication, ensuring proper torque on fasteners.
Caterpillar cat 320 c l 320cl excavator (prefix raw) service repair manual (r...fujsfskekem
This document provides instructions for removing and installing various components on a 320C excavator engine, including the flywheel, crankshaft rear seal, crankshaft pulley, and crankshaft front seal. The procedures describe using various tools to remove bolts, seals, and sleeves. Protective equipment and cleanliness are emphasized.
Caterpillar cat 320 c l excavator (prefix bde) service repair manual (bde0000...fujsfskekem
The document provides instructions for removing and installing the stick cylinder on a 320C excavator model. It begins by having the technician relieve hydraulic pressure before removal. The removal procedure includes detaching hoses, removing retaining bolts and pins to separate the cylinder from the stick and boom. Reinstallation requires cleaning components, applying grease, and reversing the removal steps while taking care to align parts and use identification marks or shims in the correct locations. Torque specifications are provided for fasteners. The summary covers the essential steps and safety precautions for the task.
Caterpillar cat 320 c excavator (prefix gng) service repair manual (gng00001 ...fujsfskekem
The document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing new fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps and illustrations for each component, describing how to disconnect lines, remove mounting hardware, and correctly install replacement parts. Safety notices are included to prevent contamination of fuel system components.
Caterpillar cat 320 c excavator (prefix raw) service repair manual (raw00001 ...fujsfskekem
This document provides instructions for removing and installing various components of the crankshaft on a 320C excavator, including the flywheel, crankshaft rear seal, crankshaft pulley, and crankshaft front seal. The procedures describe using various tools to remove bolts, nuts, and seals, taking care to contain fluids and prevent contamination. Detailed illustrations supplement each step in the processes.
Caterpillar cat 320 c excavator (prefix ber) service repair manual (ber00001 ...fujsfskekem
This document provides instructions for removing and installing an actuator motor for an air distributor in the climate control system of a 320C excavator. The removal process involves disconnecting wiring harnesses, removing a linkage, and taking out screws to detach the actuator motor. The installation is the reverse of removal, replacing any seals or gaskets and reconnecting all parts. Proper cleanliness and identification of disconnected parts is emphasized to avoid contamination of the system.
The document provides instructions for disassembling and assembling an alternator. It lists 30 steps for disassembly, removing components like the pulley, covers, regulator, and internal parts. It then lists 26 steps for assembly, reinstalling these components in reverse order. Cleanliness is emphasized throughout, and care is advised when handling delicate internal parts like windings and diodes.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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2. 15 - Engine
54 - Flywheel
00 - General
15 - 205 9813/7800-1 15 - 205
00 - General
Introduction .................................................. 15-205
Component Identification ............................. 15-206
Remove and Install ..................................... 15-207
Introduction
Flywheels are used to provide continuous energy in
systems, where the energy source is not continuous.
In such cases, the flywheel stores energy when
torque is applied by the energy source, and it
releases stored energy when the energy source is
not applying torque to it.
In a reciprocating engine, a flywheel is used to
maintain constant angular velocity of the crankshaft.
The flywheel, which is mounted on the crankshaft,
stores energy when torque is exerted on it by a firing
piston, and it releases energy to its mechanical loads
when no piston is exerting torque on it.
4. 15 - Engine
54 - Flywheel
00 - General
15 - 207 9813/7800-1 15 - 207
Remove and Install
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start. The flywheel is installed with a
crankshaft position sensor target disc. DO NOT
remove the target disc. If the disc is defective the
flywheel must be replaced.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
Removal
1. Remove the bolts and withdraw the flywheel from
the crankshaft hub. The bolts MUST NOT be
reused. Discard the bolts.
Figure 232.
1
213
T3
1 Flywheel 2 Flywheel fixing bolts (x8)
3 Flywheel location dowel Y Angle tightening mark
5. 15 - Engine
54 - Flywheel
00 - General
15 - 208 9813/7800-1 15 - 208
Installation
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Align the flywheel location dowel.
4. Renew the fixing bolts. Tighten the new bolts to
the correct torque value in three stages.
Tighten the bolts in sequence in diagonally opposing
pairs. As a visual check, mark the bolts to the
flywheel before you start. When the bolts have been
angle tightened the marks will appear as at 120°.
Table 90. Torque Table
Item Torque Value
(Nm)
Angle (de-
grees)
2 (Ist Stage) 40
2 (2nd Stage) 120
2 (Final Stage) +120
6. 15 - Engine
54 - Flywheel
03 - Housing
15 - 209 9813/7800-1 15 - 209
03 - Housing
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Flywheel Housing to
Gear Case (4 Cyl Elec )
892/12349 1
Before Removal
The flywheel housing is integral with the drive gears
front case. When the housing is removed the drive
gears will be exposed. DO NOT attempt to remove
the camshaft and the drive gears. Removing the
camshaft with the engine in the upright position will
cause the tappets to dislodge, requiring the engine
block to be dismantled.
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel. Refer to (PIL 15-54).
3. Remove the starter motor. Refer to (PIL 15-75).
Removal
1. Remove the flywheel housing fixing bolts and
then separate the flywheel housing from the gear
case.
2. If required, undo the bolts and remove the access
cover.
3. Remove and discard the crankshaft rear oil seal.
Take care not to damage the seal bore in the
housing.
7. 15 - Engine
54 - Flywheel
03 - Housing
15 - 210 9813/7800-1 15 - 210
Figure 233.
4
2
5
1
7
6
3
X2 YT4
YY
Z
1 Flywheel housing 2 Dowel - 12 mm
3 Dowel - 10 mm 4 Flywheel housing fixing bolts (x6) M10
5 Flywheel housing fixing bolts (x12) M8 6 Access cover
7 Access cover fixing bolts (x2) Y Fixing point
X Flywheel housing mating face Z Alternative fixing holes
T3 Alignment pins T4 Sealant template
Before Installation
1. Carefully remove all traces of the old sealant
compound from the flywheel housing mating
faces.
2. Use a suitable degreasing agent to clean the
inside of the flywheel housing.
3. Carefully inspect all gears, bearings and shafts
for signs of excessive wear or damage. If wear
or damage is evident, the components must be
renewed.
8. 15 - Engine
54 - Flywheel
03 - Housing
15 - 211 9813/7800-1 15 - 211
Installation
Anaerobic sealant will not start to cure whilst it
is open to the atmosphere, however when air is
excluded (for instance when the two parts are
put together) it will immediately start to harden.
Make sure that all the necessary tools, bolts
etc. are readily available prior to assembling the
components. The parts must be installed and torque
tightened within5min with a maximum permissible
time of 15min
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Make sure that the dowels are installed to the
mating face of the flywheel housing.
4. Install the sealant template T4 on the housing.
Locate the holes in the template, use the dowel
and three fixing bolts in the fixing points.
Special Tool: Template for Sealant Flywheel
Housing to Gear Case (4 Cyl Elec ) (Qty.: 1)
5. Use the template T4 as a guide, apply a
continuous bead of sealant around the flywheel
housing mating face
Length/Dimension/Distance: 1.5mm
5.1. Some engines feature a flywheel housing
with a different fixing hole pattern. Use the
template to apply the sealant but apply
sealant manually in the position shown at Z.
6. Remove the three fixing bolts at positions.
Remove the template T4, make sure not to
smudge the sealant. Discard the template.
7. Locate the flywheel housing on the alignment
pins T3 on the crankcase and install the fixing
bolts. Progressively tighten the bolts to the
correct torque value.
7.1. Remove the alignment pins to install the last
two M10 fixing bolts.
7.2. The parts must be separated, thoroughly
cleaned and fresh sealant applied if the
parts have not been torque tightened within
the maximum time period.
Duration: 15min
8. Install the access cover and use the bolts to
secure. Tighten the bolts to the correct torque
value. Refer to Table 91.
After Installation
1. Install a new crankshaft rear oil seal.
2. Install the flywheel.
3. Install the starter motor.
Table 91. Torque Values
Item Nm
4 47
5 24
7 24
9. 15 - Engine
54 - Flywheel
09 - Gear Ring
15 - 212 9813/7800-1 15 - 212
09 - Gear Ring
Remove and Install
CAUTION Wear eye protection when you drive
the gear ring off the flywheel.
If the flywheel gear teeth are damaged or excessively
worn, the gear ring can be replaced with a new one.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel from the crankshaft hub.
Figure 234.
1
2
X
1 Flywheel
2 Gear ring
x Position of hole
Removal
1. Note that the gear teeth have a lead-in chamfer
on one side to assist the starter motor pinion to
engage. Note which way around the gear ring is
installed to make sure that the new gear ring is
installed the same way on assembly.
2. Place the flywheel flat on a firm surface. Drill a
hole through the gear ring below the root of one
of the gear teeth as shown. Drive a chisel into the
adjacent tooth to spread the gear ring apart. Take
care not to damage the flywheel or the position
sensor target disc.
Installation
1. Make sure that all items are clean and free from
damage and corrosion.
2. Heat up the new gear ring, preferably in an oven
to make sure that the heat is applied evenly
around the circumference. Do not heat the gear
ring above
Temperature: 200°C (391.7°F)
3. When sufficiently heated, install the gear ring into
position over the flywheel. Make sure that the
gear ring is installed the correct way around.
After Installation
1. Install the flywheel to the crankshaft hub.
10. 15 - Engine
60 - Oil Pump
00 - General
15 - 215 9813/7800-1 15 - 215
00 - General
Introduction .................................................. 15-215
Component Identification ............................. 15-216
Check (Condition) ........................................ 15-218
Remove and Install ..................................... 15-219
Introduction
The oil pump is a rotor type pump located inside the
timing gear case. The pump is driven by gears via
the crankshaft.
The pump consists of two rotors, one running inside
the other. The outer rotor has one more lobe than the
inner rotor and turns on a different axis.
When rotated the gap between the inner and outer
rotor lobes increases, drawing oil in through the
inlet port. After a half rotation the gap reaches a
maximum, the inlet port is closed and the outlet port
opens.
Further rotation causes the gap between the lobes to
diminish, forcing the oil out through the outlet port.
A pressure relief valve assembly is integral with the
pump body. As oil pressure increases it acts on a
spool to overcome the pressure of the spring. As the
spool moves it uncovers a port allowing pressurised
oil directly back to the inlet port. In practice the
spool is continually opening and closing to maintain
the correct oil pressure value. The valve is not
adjustable.
11. 15 - Engine
60 - Oil Pump
00 - General
15 - 216 9813/7800-1 15 - 216
Component Identification
Figure 235.
1
1 3 2 4
49
6
1
7 7a
8 8a
5
5
1 Oil pump 2 Outer rotor
3 Inner rotor 4 Inlet port
5 Outlet port 6 Relief valve assembly
7 Relief valve spring 7a Relief valve port (return to inlet port 4)
8 Relief valve spool 8a Relief valve pressure port (connected to port 5)
9 Oil pump connecting ports (engine bed plate)
12. 15 - Engine
60 - Oil Pump
00 - General
15 - 217 9813/7800-1 15 - 217
Figure 236.
10
10 CCV Anti drain back valve
13. 15 - Engine
60 - Oil Pump
00 - General
15 - 218 9813/7800-1 15 - 218
Check (Condition)
1. Check the oil pump internal parts for signs of
damage and excessive wear.
2. Use feeler gauges to measure the inner and
outer rotor clearance, and the rotor end float to
confirm they are within service limits, refer to
Technical Data (PIL 15-12).
14. 15 - Engine
60 - Oil Pump
00 - General
15 - 219 9813/7800-1 15 - 219
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
The illustrations show the engine inverted. If the
oil pump is being removed prior to crankshaft or
camshaft removal, the engine must be inverted. If
the oil pump only is being removed (for inspection or
renewal) then the engine need not be inverted.
This procedure requires service parts. Make sure
you have obtained the correct service parts before
you start, refer to Parts Catalogue.
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Drain the oil from the engine, refer to (PIL 15-21).
3. Remove the starter motor, refer to (PIL 15-75).
4. Remove the flywheel, refer to (PIL 15-54).
5. Remove the flywheel housing, refer to (PIL
15-54).
Figure 237.
X
Y
2
1
34
1 Oil pump 2 Oil pump fixing bolts (x4)
3 Flywheel hub 4 Flywheel hub fixing bolt
X Crankshaft gear Y Oil pump location dowel
15. 15 - Engine
60 - Oil Pump
00 - General
15 - 220 9813/7800-1 15 - 220
Remove
1. Remove the flywheel hub fixing bolt.
2. Remove the flywheel hub. DO NOT remove the
crankshaft gear.
3. Remove the oil pump fixing bolts and lift the oil
pump away from the timing gear case.
The oil pump is a non-serviceable item. If the oil
pump is damaged or worn it must be renewed as a
complete assembly.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all parts are clean and free from
damage and corrosion.
3. Lubricate the pump rotor with clean engine oil.
4. Make sure that the oil pump location dowel
locates into the hole in the gear timing case.
5. Install the flywheel hub into the crankshaft gear,
locating on the dowel. Tighten the bolts to the
correct torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
After Replacement
1. Install the flywheel housing, refer to (PIL 15-54).
2. Install the flywheel to the crankshaft hub, refer to
(PIL 15-54).
3. Install the starter motor, refer to (PIL 15-75).
4. Fill the engine with engine oil, refer to (PIL
15-21).
Table 92. Torque Values
Item Nm
2 24
4 47
16. 15 - Engine
63 - Mount
00 - General
15 - 223 9813/7800-1 15 - 223
00 - General
Introduction .................................................. 15-223
Remove and Install ..................................... 15-224
Introduction
Engine mounts support the engine and in some
cases the transmission, they dampen noise and
vibration. The mounts isolate the engine and
transmission from the chassis so that vibrations and
noise are not transmitted to the rest of the machine.
Most engine mounts consist of metal attachment
plates and large rubber insulator blocks. The rubber
portions of the mount are flexible and provide the
cushioning that dampens the engine vibrations.
The metal bracket part of the mount provides the
mechanical support and attachment points for the
engine mounts.
17. 15 - Engine
63 - Mount
00 - General
15 - 224 9813/7800-1 15 - 224
Remove and Install
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Position the machine on firm level ground. Make
the machine safe, refer to (PIL 01-03).
3. Get access to the engine.
Remove
1. Remove the engine. Refer to (PIL 15-00).
2. Remove the engine mounts.
Install
1. The installation procedure is the opposite of the
removal procedure.
18. 15 - Engine
69 - Oil Cooler
00 - General
15 - 227 9813/7800-1 15 - 227
00 - General
Introduction .................................................. 15-227
Component Identification ............................. 15-228
Operation ..................................................... 15-228
Check (Condition) ........................................ 15-229
Remove and Install ..................................... 15-229
Disassemble and Assemble ........................ 15-231
Introduction
Oil Cooler Assembly
The oil cooler and filter are incorporated in a housing
that is bolted to the side of the crankcase. The
housing allows transfer of lubricating oil from the
crankcase to the oil cooler and filter head.
Some installations have a remote oil filter head. The
oil cooler housing incorporates feed and return ports
for hose connections to the filter head. A remote
oil filter head is used when access to the engine is
restricted.
Oil Cooler Matrix
The oil cooler matrix is a non-serviceable part and
must not be removed from the housing. The housing/
cooler assembly is leak tested during manufacture to
minimise the risk of cross contamination of coolant
and lubricating oil.
19. 15 - Engine
69 - Oil Cooler
00 - General
15 - 228 9813/7800-1 15 - 228
Component Identification
Figure 238.
1
1 Oil cooler housing
Figure 239.
4
1
2
3
1
8
7 6 5
1 Oil cooler housing
2 Oil cooler matrix
3 Sealing gasket (housing to crankcase)
4 Coolant gallery
5 Oil gallery (from cooler to filter head)
6 Oil fill port
7 Oil gallery (from filter head to main oil gallery)
8 Oil gallery (from pump to cooler)
Operation
The oil cooler housing allows transfer of lubricating
oil from the crankcase to the oil cooler and filter head.
The coolant also transfers to the housing and passes
over the oil cooler matrix causing heat to exchange
from the oil to the coolant.
The cooled and filtered oil then passes back into the
main oil gallery into the crankcase.
An engine oil filler point is also included via cap and
port which aligns with a port in the crankcase.
20. 15 - Engine
69 - Oil Cooler
00 - General
15 - 229 9813/7800-1 15 - 229
Check (Condition)
1. Inspect the sealing faces on the oil cooler matrix,
oil cooler housing and the crankcase. Make sure
that the faces are clean and free from scale or
damage.
2. Inspect the sealing gasket and o-rings for signs
of damage. If in doubt, renew the gasket or O-
rings.
Remove and Install
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Drain the coolant, refer to (PIL 21-00).
3. Remove the oil filter, refer to (PIL 15-21).
Figure 240.
BA
D
E
E
C
A Oil cooler housing (integral oil filter head)
B Oil cooler housing fixing bolts (x10)
C Oil filter head
D Oil cooler housing (remote oil filter head)
E Remote oil filter head hose ports
Remove
1. Get access to the engine.
2. If applicable, disconnect the electrical connectors
at the oil pressure switch and the oil temperature
sensor.
3. If applicable, label and disconnect the electrical
connectors at the ECM (Engine Control Module).
Do not touch the electrical pins on the ECM.
Cap the connectors on the harnesses and the
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22. 15 - Engine
69 - Oil Cooler
00 - General
15 - 230 9813/7800-1 15 - 230
ECM to prevent ingress of oil and coolant. Tie the
harnesses away from the oil cooler housing.
4. If applicable disconnect the remote oil filter head
hoses from the ports on the oil cooler.
5. Remove the bolts and lift the oil cooler housing
away from the crankcase. DO NOT attempt to
remove the oil cooler matrix from the oil cooler
housing.
If there is cross contamination of coolant and
lubricating oil, the oil cooler matrix may be faulty. If a
faulty matrix is suspected renew the matrix and the
seals.
Figure 241.
B
A
C
A Oil cooler housing
B Oil cooler matrix
C Sealing gasket
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that sealing gasket is undamaged and
correctly located in its groove. A faulty gasket will
cause cross contamination of the lubricating oil
and coolant. If in doubt install a new gasket.
3. Tighten the bolts to the correct torque value.
After Installation
1. If applicable, install the oil filter, refer to (PIL
15-21).
2. Refill the cooling system with the recommended
coolant mixture, refer to (PIL 21-00).
3. If applicable, make sure that the harness
connectors are connected to the correct
connectors on the ECM.
4. Start the engine and check for oil and coolant
leaks.
Table 93. Torque Values
Item Description Nm
B Bolts 24
23. 15 - Engine
69 - Oil Cooler
00 - General
15 - 231 9813/7800-1 15 - 231
Disassemble and Assemble
Dismantling of the oil cooler and oil filter head
assembly is not necessary unless the oil cooler
matrix or the seals are faulty.
Disassemble
1. Remove the four fixing bolts and lift off the oil
cooler matrix.
2. Remove and discard the two sealing O-rings.
3. Remove the sealing gasket.
Figure 242.
B
A
C
C
D
A
E
A
A
A
A Fixing bolts
B Oil cooler matrix
C O-rings
D Sealing gasket
E Oil cooler housing
Inspect
1. Refer to Oil Cooler - Check Condition.
Assemble
1. Locate the new O-rings. Install the oil cooler
matrix. Tighten the bolts to the correct torque
value.
2. Install the sealing gasket to the oil cooler
housing.
Table 94. Torque Values
Item Nm
A 23
24. 15 - Engine
72 - Alternator
00 - General
15 - 234 9813/7800-1 15 - 234
Health and Safety
• Ensure that the battery negative terminal is
connected to the earthing cable.
• Never make or break connections to the battery
or alternator, or any part of the charging circuit
whilst the engine is running. Disregarding this
instruction will result in damage to the regulator
or rectifying diodes.
• Main output cables are 'live' even when the
engine is not running. Take care not to earth
connectors in the moulded plug if it is removed
from the alternator.
• During arc welding on the machine, protect the
alternator by removing the moulded plug (or if
separate output cables installed, remove the
cables).
• If slave starting is necessary, connect the
second battery in parallel without disconnecting
the vehicle battery from the charging circuit.
The slave battery may then be safely removed
after a start has been obtained. Take care to
connect batteries positive to positive, negative
to negative.
Technical Data
Technical data may differ between machine variants
and installations. For full data relating to the
alternator refer to the applicable parts information.