This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Liebherr r954 c 784 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 783 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 781 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 780 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1339 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 1088 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 918 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 033 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 784 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 783 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 781 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 780 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1339 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 1088 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 918 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 033 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 027 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r317 li tcd hydraulic excavator service repair manual serial no 3001...fjkseikskemmwq
This service manual provides technical information for Liebherr hydraulic excavators models A 309 - R 317 Litronic TCD. It contains sections on general information, tools, technical data, maintenance guidelines, the engine, hydraulic system, electrical system, and other major components. The manual is intended for use by customer support services and includes symbols, instructions, and tips for operating and repairing the equipment. It is copyrighted and the property of Liebherr-Hydraulikbagger GmbH.
Jcb tlt 25 g teletruk (variable reach truck)service repair manual sn 2317866 ...fjkseikskemmwq
This service manual provides information for servicing a Teletruk (variable reach truck). It includes sections on the machine components, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brake, steering, driveline, hydraulic and electrical systems. The engine section provides details on the 4-cylinder LPG engine, including component identification, basic operation, technical specifications, health and safety guidelines, and procedures for fault finding, cleaning, removing/installing, and storing/recommissioning the engine.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2902000 on...fjkseikskemmwq
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fjkseikskemmwq
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstallation.
Jcb 540 170 telescopic handler service repair manualfjkseikskemmwq
This document provides instructions for removing and replacing front wheels on a JCB machine. It contains 3 sections that describe the procedure for removing and replacing one front wheel and rear wheels. Safety warnings are provided to disconnect the battery and use jack stands before working under the machine. Torque specifications are listed for tightening the wheel nuts.
Jcb 418 s wheeled loading shovel service repair manual (from 2335673 to 2336423)fjkseikskemmwq
This document provides a summary of a service manual for a JCB 418S Wheeled Loading Shovel. It includes sections on general information, the operator's manual, attachments, body and framework, electrics, hydraulics, transmission, brakes, steering, and the engine. The summary protects the copyright of JCB SERVICE and provides publication details. It also describes how to identify the machine using identification plates on the machine and its major components.
Jcb 403 wheel loader service repair manual (sn 2394946 and up)fjkseikskemmwq
This service manual section provides information on servicing the brake system for a JCB 403 loader. It includes safety warnings and component identification diagrams. The operation section describes how the brake system works when the foot pedal is pressed and released. Procedures are provided for adjusting the brakes, bleeding the system, and disassembling/assembling the hydraulic servo brake components. Torque specifications and service limits are included for relevant fasteners and components.
Jcb 320 t skid steer loader service repair manual sn from 2675500 to 2675700fjkseikskemmwq
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking bearing surfaces and journal diameters; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine components through drilled oil passages.
Jcb 320 t skid steer loader service repair manual sn from 2478301 to 2478700fjkseikskemmwq
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the installation.
Jcb 67 c 1 mini excavator service repair manual (sn from 1912903 to 1913903)fjkseikskemmwq
This service manual provides instructions for servicing an excavator engine. It contains sections on general information, components, operation, maintenance, removal and installation procedures for the rocker and fittings assembly. The summary focuses on the rocker and fittings section, which describes the components of the rocker assembly such as the rocker arms, shaft and hydraulic tappets. It provides details on how the assembly works, lubrication system, procedures for checking components, removing and installing the entire assembly, and disassembling and assembling individual parts like the rocker arms.
Jcb 65 r 1 compact excavator service repair manual (sn from 1913904 to 1914244)fjkseikskemmwq
This service manual contains instructions for servicing and maintaining an excavator undercarriage track system. The summary includes:
1) The document provides health and safety warnings for working on tracks and introduces the main components of the track system.
2) Instructions are given for adjusting track tension using a grease cylinder, and removing and installing tracks, including safety procedures for changing between steel and rubber tracks.
3) Detailed procedures are outlined for removing and installing steel tracks, including loosening the tension, removing the master pin, and engaging the new track on the drive sprocket.
Jcb 57 c 1 mini excavator service repair manual (perkins engine)fjkseikskemmwq
This service manual section provides information on servicing the valves in the engine. It includes specifications for valve components, identification diagrams, operating principles, and procedures for checking, adjusting, and removing/installing valves. The summary covers inspecting valves for wear, adjusting valve lash, and checking valve depth using a dial indicator in accordance with the specifications in the manual.
Jcb 55 z 1 mini excavator service repair manual (perkins engine)fjkseikskemmwq
This service manual section provides information on servicing the valves in the engine. It includes specifications for valve components, identification diagrams, operating principles, and procedures for checking, adjusting, and removing/installing valves. The summary covers inspecting valves for wear, adjusting valve lash, and checking valve depth using a dial indicator to ensure correct clearance and positioning below the cylinder head face.
Jcb 5 cx backhoe loader service repair manual sn from 2442701 and upfjkseikskemmwq
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to always follow safety precautions.
Caterpillar cat th417 c telehandler service repair manualfjkseikskemmwq
This document is a service manual that provides information for maintaining and repairing various models of telehandlers. It contains sections covering safety practices, general machine information and specifications, maintenance of the boom assembly, cab and covers, axles/drive shafts/wheels, engine/powertrain systems, hydraulic systems, and electrical systems. The manual provides component terminology, specifications, maintenance schedules, repair and replacement procedures, and troubleshooting information.
Jcb 4 cx backhoe loader service repair manual sn from 2442701 and upfjkseikskemmwq
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Caterpillar cat 938 g wheel loader (prefix 8rs) service repair manual (8rs006...fjkseikskemmwq
This document provides instructions for disassembling and assembling components of a Caterpillar 3126 engine, including:
- Procedures for disassembling and inspecting the rocker shaft assembly.
- Instructions for assembling the rocker shaft, including installing new bearings and lubricating parts.
- Steps for installing the rocker shaft and pushrods back into the engine.
- Process for removing the cylinder head, which involves detaching other engine components and removing bolts and gaskets.
Caterpillar cat 320 d2 l excavator (prefix stn) service repair manual (stn000...fjkseikskemmwq
The document provides the installation procedure for a swing motor in 29 steps. It lists the required tools, includes notes on cleanliness and leakage prevention. The procedure involves attaching the motor, connecting hoses and harnesses, filling fluids, testing operation, and installing covers. Proper torque values are specified for bolts.
Liebherr r934 c 027 hydraulic excavator service repair manualfjkseikskemmwq
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r317 li tcd hydraulic excavator service repair manual serial no 3001...fjkseikskemmwq
This service manual provides technical information for Liebherr hydraulic excavators models A 309 - R 317 Litronic TCD. It contains sections on general information, tools, technical data, maintenance guidelines, the engine, hydraulic system, electrical system, and other major components. The manual is intended for use by customer support services and includes symbols, instructions, and tips for operating and repairing the equipment. It is copyrighted and the property of Liebherr-Hydraulikbagger GmbH.
Jcb tlt 25 g teletruk (variable reach truck)service repair manual sn 2317866 ...fjkseikskemmwq
This service manual provides information for servicing a Teletruk (variable reach truck). It includes sections on the machine components, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brake, steering, driveline, hydraulic and electrical systems. The engine section provides details on the 4-cylinder LPG engine, including component identification, basic operation, technical specifications, health and safety guidelines, and procedures for fault finding, cleaning, removing/installing, and storing/recommissioning the engine.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2902000 on...fjkseikskemmwq
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fjkseikskemmwq
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstallation.
Jcb 540 170 telescopic handler service repair manualfjkseikskemmwq
This document provides instructions for removing and replacing front wheels on a JCB machine. It contains 3 sections that describe the procedure for removing and replacing one front wheel and rear wheels. Safety warnings are provided to disconnect the battery and use jack stands before working under the machine. Torque specifications are listed for tightening the wheel nuts.
Jcb 418 s wheeled loading shovel service repair manual (from 2335673 to 2336423)fjkseikskemmwq
This document provides a summary of a service manual for a JCB 418S Wheeled Loading Shovel. It includes sections on general information, the operator's manual, attachments, body and framework, electrics, hydraulics, transmission, brakes, steering, and the engine. The summary protects the copyright of JCB SERVICE and provides publication details. It also describes how to identify the machine using identification plates on the machine and its major components.
Jcb 403 wheel loader service repair manual (sn 2394946 and up)fjkseikskemmwq
This service manual section provides information on servicing the brake system for a JCB 403 loader. It includes safety warnings and component identification diagrams. The operation section describes how the brake system works when the foot pedal is pressed and released. Procedures are provided for adjusting the brakes, bleeding the system, and disassembling/assembling the hydraulic servo brake components. Torque specifications and service limits are included for relevant fasteners and components.
Jcb 320 t skid steer loader service repair manual sn from 2675500 to 2675700fjkseikskemmwq
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking bearing surfaces and journal diameters; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine components through drilled oil passages.
Jcb 320 t skid steer loader service repair manual sn from 2478301 to 2478700fjkseikskemmwq
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the installation.
Jcb 67 c 1 mini excavator service repair manual (sn from 1912903 to 1913903)fjkseikskemmwq
This service manual provides instructions for servicing an excavator engine. It contains sections on general information, components, operation, maintenance, removal and installation procedures for the rocker and fittings assembly. The summary focuses on the rocker and fittings section, which describes the components of the rocker assembly such as the rocker arms, shaft and hydraulic tappets. It provides details on how the assembly works, lubrication system, procedures for checking components, removing and installing the entire assembly, and disassembling and assembling individual parts like the rocker arms.
Jcb 65 r 1 compact excavator service repair manual (sn from 1913904 to 1914244)fjkseikskemmwq
This service manual contains instructions for servicing and maintaining an excavator undercarriage track system. The summary includes:
1) The document provides health and safety warnings for working on tracks and introduces the main components of the track system.
2) Instructions are given for adjusting track tension using a grease cylinder, and removing and installing tracks, including safety procedures for changing between steel and rubber tracks.
3) Detailed procedures are outlined for removing and installing steel tracks, including loosening the tension, removing the master pin, and engaging the new track on the drive sprocket.
Jcb 57 c 1 mini excavator service repair manual (perkins engine)fjkseikskemmwq
This service manual section provides information on servicing the valves in the engine. It includes specifications for valve components, identification diagrams, operating principles, and procedures for checking, adjusting, and removing/installing valves. The summary covers inspecting valves for wear, adjusting valve lash, and checking valve depth using a dial indicator in accordance with the specifications in the manual.
Jcb 55 z 1 mini excavator service repair manual (perkins engine)fjkseikskemmwq
This service manual section provides information on servicing the valves in the engine. It includes specifications for valve components, identification diagrams, operating principles, and procedures for checking, adjusting, and removing/installing valves. The summary covers inspecting valves for wear, adjusting valve lash, and checking valve depth using a dial indicator to ensure correct clearance and positioning below the cylinder head face.
Jcb 5 cx backhoe loader service repair manual sn from 2442701 and upfjkseikskemmwq
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to always follow safety precautions.
Caterpillar cat th417 c telehandler service repair manualfjkseikskemmwq
This document is a service manual that provides information for maintaining and repairing various models of telehandlers. It contains sections covering safety practices, general machine information and specifications, maintenance of the boom assembly, cab and covers, axles/drive shafts/wheels, engine/powertrain systems, hydraulic systems, and electrical systems. The manual provides component terminology, specifications, maintenance schedules, repair and replacement procedures, and troubleshooting information.
Jcb 4 cx backhoe loader service repair manual sn from 2442701 and upfjkseikskemmwq
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Caterpillar cat 938 g wheel loader (prefix 8rs) service repair manual (8rs006...fjkseikskemmwq
This document provides instructions for disassembling and assembling components of a Caterpillar 3126 engine, including:
- Procedures for disassembling and inspecting the rocker shaft assembly.
- Instructions for assembling the rocker shaft, including installing new bearings and lubricating parts.
- Steps for installing the rocker shaft and pushrods back into the engine.
- Process for removing the cylinder head, which involves detaching other engine components and removing bolts and gaskets.
Caterpillar cat 320 d2 l excavator (prefix stn) service repair manual (stn000...fjkseikskemmwq
The document provides the installation procedure for a swing motor in 29 steps. It lists the required tools, includes notes on cleanliness and leakage prevention. The procedure involves attaching the motor, connecting hoses and harnesses, filling fluids, testing operation, and installing covers. Proper torque values are specified for bolts.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. 15 - Engine
54 - Flywheel
00 - General
15 - 217 9813/6950-3 15 - 217
00 - General
Introduction .................................................. 15-217
Component Identification ............................. 15-218
Remove and Install ..................................... 15-219
Introduction
Flywheels are used to provide continuous energy in
systems, where the energy source is not continuous.
In such cases, the flywheel stores energy when
torque is applied by the energy source, and it
releases stored energy when the energy source is
not applying torque to it.
In a reciprocating engine, a flywheel is used to
maintain constant angular velocity of the crankshaft.
The flywheel, which is mounted on the crankshaft,
stores energy when torque is exerted on it by a firing
piston, and it releases energy to its mechanical loads
when no piston is exerting torque on it.
4. 15 - Engine
54 - Flywheel
00 - General
15 - 219 9813/6950-3 15 - 219
Remove and Install
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start. The flywheel is installed with a
crankshaft position sensor target disc. DO NOT
remove the target disc. If the disc is defective the
flywheel must be replaced.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
Removal
1. Remove the bolts and withdraw the flywheel from
the crankshaft hub. The bolts MUST NOT be
reused. Discard the bolts.
Figure 330.
1
213
T3
1 Flywheel 2 Flywheel fixing bolts (x8)
3 Flywheel location dowel Y Angle tightening mark
5. 15 - Engine
54 - Flywheel
00 - General
15 - 220 9813/6950-3 15 - 220
Installation
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Align the flywheel location dowel.
4. Renew the fixing bolts. Tighten the new bolts to
the correct torque value in three stages.
Tighten the bolts in sequence in diagonally opposing
pairs. As a visual check, mark the bolts to the
flywheel before you start. When the bolts have been
angle tightened the marks will appear as at 120°.
Table 111. Torque Table
Item Torque Value
(Nm)
Angle (de-
grees)
2 (Ist Stage) 40
2 (2nd Stage) 120
2 (Final Stage) +120
6. 15 - Engine
54 - Flywheel
03 - Housing
15 - 221 9813/6950-3 15 - 221
03 - Housing
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Flywheel Housing to
Gear Case (4 Cyl Elec )
892/12349 1
Before Removal
The flywheel housing is integral with the drive gears
front case. When the housing is removed the drive
gears will be exposed. DO NOT attempt to remove
the camshaft and the drive gears. Removing the
camshaft with the engine in the upright position will
cause the tappets to dislodge, requiring the engine
block to be dismantled.
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel. Refer to (PIL 15-54).
3. Remove the starter motor. Refer to (PIL 15-75).
Removal
1. Remove the flywheel housing fixing bolts and
then separate the flywheel housing from the gear
case.
2. If required, undo the bolts and remove the access
cover.
3. Remove and discard the crankshaft rear oil seal.
Take care not to damage the seal bore in the
housing.
7. 15 - Engine
54 - Flywheel
03 - Housing
15 - 222 9813/6950-3 15 - 222
Figure 331.
4
2
5
1
7
6
3
X2 YT4
YY
Z
1 Flywheel housing 2 Dowel - 12 mm
3 Dowel - 10 mm 4 Flywheel housing fixing bolts (x6) M10
5 Flywheel housing fixing bolts (x12) M8 6 Access cover
7 Access cover fixing bolts (x2) Y Fixing point
X Flywheel housing mating face Z Alternative fixing holes
T3 Alignment pins T4 Sealant template
Before Installation
1. Carefully remove all traces of the old sealant
compound from the flywheel housing mating
faces.
2. Use a suitable degreasing agent to clean the
inside of the flywheel housing.
3. Carefully inspect all gears, bearings and shafts
for signs of excessive wear or damage. If wear
or damage is evident, the components must be
renewed.
8. 15 - Engine
54 - Flywheel
03 - Housing
15 - 223 9813/6950-3 15 - 223
Installation
Anaerobic sealant will not start to cure whilst it
is open to the atmosphere, however when air is
excluded (for instance when the two parts are
put together) it will immediately start to harden.
Make sure that all the necessary tools, bolts
etc. are readily available prior to assembling the
components. The parts must be installed and torque
tightened within5min with a maximum permissible
time of 15min
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Make sure that the dowels are installed to the
mating face of the flywheel housing.
4. Install the sealant template T4 on the housing.
Locate the holes in the template, use the dowel
and three fixing bolts in the fixing points.
Special Tool: Template for Sealant Flywheel
Housing to Gear Case (4 Cyl Elec ) (Qty.: 1)
5. Use the template T4 as a guide, apply a
continuous bead of sealant around the flywheel
housing mating face
Length/Dimension/Distance: 1.5mm
5.1. Some engines feature a flywheel housing
with a different fixing hole pattern. Use the
template to apply the sealant but apply
sealant manually in the position shown at Z.
6. Remove the three fixing bolts at positions.
Remove the template T4, make sure not to
smudge the sealant. Discard the template.
7. Locate the flywheel housing on the alignment
pins T3 on the crankcase and install the fixing
bolts. Progressively tighten the bolts to the
correct torque value.
7.1. Remove the alignment pins to install the last
two M10 fixing bolts.
7.2. The parts must be separated, thoroughly
cleaned and fresh sealant applied if the
parts have not been torque tightened within
the maximum time period.
Duration: 15min
8. Install the access cover and use the bolts to
secure. Tighten the bolts to the correct torque
value. Refer to Table 112.
After Installation
1. Install a new crankshaft rear oil seal.
2. Install the flywheel.
3. Install the starter motor.
Table 112. Torque Values
Item Nm
4 47
5 24
7 24
9. 15 - Engine
54 - Flywheel
09 - Gear Ring
15 - 224 9813/6950-3 15 - 224
09 - Gear Ring
Remove and Install
CAUTION Wear eye protection when you drive
the gear ring off the flywheel.
If the flywheel gear teeth are damaged or excessively
worn, the gear ring can be replaced with a new one.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel from the crankshaft hub.
Figure 332.
1
2
X
1 Flywheel
2 Gear ring
x Position of hole
Removal
1. Note that the gear teeth have a lead-in chamfer
on one side to assist the starter motor pinion to
engage. Note which way around the gear ring is
installed to make sure that the new gear ring is
installed the same way on assembly.
2. Place the flywheel flat on a firm surface. Drill a
hole through the gear ring below the root of one
of the gear teeth as shown. Drive a chisel into the
adjacent tooth to spread the gear ring apart. Take
care not to damage the flywheel or the position
sensor target disc.
Installation
1. Make sure that all items are clean and free from
damage and corrosion.
2. Heat up the new gear ring, preferably in an oven
to make sure that the heat is applied evenly
around the circumference. Do not heat the gear
ring above
Temperature: 200°C (391.7°F)
3. When sufficiently heated, install the gear ring into
position over the flywheel. Make sure that the
gear ring is installed the correct way around.
After Installation
1. Install the flywheel to the crankshaft hub.
10. 15 - Engine
60 - Oil Pump
00 - General
15 - 227 9813/6950-3 15 - 227
00 - General
Introduction .................................................. 15-227
Component Identification ............................. 15-228
Check (Condition) ........................................ 15-230
Remove and Install ..................................... 15-231
Introduction
The oil pump is a rotor type pump located inside the
timing gear case. The pump is driven by gears via
the crankshaft.
The pump consists of two rotors, one running inside
the other. The outer rotor has one more lobe than the
inner rotor and turns on a different axis.
When rotated the gap between the inner and outer
rotor lobes increases, drawing oil in through the
inlet port. After a half rotation the gap reaches a
maximum, the inlet port is closed and the outlet port
opens.
Further rotation causes the gap between the lobes to
diminish, forcing the oil out through the outlet port.
A pressure relief valve assembly is integral with the
pump body. As oil pressure increases it acts on a
spool to overcome the pressure of the spring. As the
spool moves it uncovers a port allowing pressurised
oil directly back to the inlet port. In practice the
spool is continually opening and closing to maintain
the correct oil pressure value. The valve is not
adjustable.
11. 15 - Engine
60 - Oil Pump
00 - General
15 - 228 9813/6950-3 15 - 228
Component Identification
Figure 333.
1
1 3 2 4
49
6
1
7 7a
8 8a
5
5
1 Oil pump 2 Outer rotor
3 Inner rotor 4 Inlet port
5 Outlet port 6 Relief valve assembly
7 Relief valve spring 7a Relief valve port (return to inlet port 4)
8 Relief valve spool 8a Relief valve pressure port (connected to port 5)
9 Oil pump connecting ports (engine bed plate)
12. 15 - Engine
60 - Oil Pump
00 - General
15 - 229 9813/6950-3 15 - 229
Figure 334.
10
10 CCV Anti drain back valve
13. 15 - Engine
60 - Oil Pump
00 - General
15 - 230 9813/6950-3 15 - 230
Check (Condition)
1. Check the oil pump internal parts for signs of
damage and excessive wear.
2. Use feeler gauges to measure the inner and
outer rotor clearance, and the rotor end float to
confirm they are within service limits.
Refer to: PIL 15-12-00.
14. 15 - Engine
60 - Oil Pump
00 - General
15 - 231 9813/6950-3 15 - 231
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
The illustrations show the engine inverted. If the
oil pump is being removed prior to crankshaft or
camshaft removal, the engine must be inverted. If
the oil pump only is being removed (for inspection or
renewal) then the engine need not be inverted.
This procedure requires service parts. Make sure
you have obtained the correct service parts before
you start, refer to Parts Catalogue.
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Drain the oil from the engine, refer to (PIL 15-21).
3. Remove the starter motor, refer to (PIL 15-75).
4. Remove the flywheel, refer to (PIL 15-54).
5. Remove the flywheel housing, refer to (PIL
15-54).
Figure 335.
X
Y
2
1
34
1 Oil pump 2 Oil pump fixing bolts (x4)
3 Flywheel hub 4 Flywheel hub fixing bolt
X Crankshaft gear Y Oil pump location dowel
15. 15 - Engine
60 - Oil Pump
00 - General
15 - 232 9813/6950-3 15 - 232
Remove
1. Remove the flywheel hub fixing bolt.
2. Remove the flywheel hub. DO NOT remove the
crankshaft gear.
3. Remove the oil pump fixing bolts and lift the oil
pump away from the timing gear case.
The oil pump is a non-serviceable item. If the oil
pump is damaged or worn it must be renewed as a
complete assembly.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all parts are clean and free from
damage and corrosion.
3. Lubricate the pump rotor with clean engine oil.
4. Make sure that the oil pump location dowel
locates into the hole in the gear timing case.
5. Install the flywheel hub into the crankshaft gear,
locating on the dowel. Tighten the bolts to the
correct torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
After Replacement
1. Install the flywheel housing, refer to (PIL 15-54).
2. Install the flywheel to the crankshaft hub, refer to
(PIL 15-54).
3. Install the starter motor, refer to (PIL 15-75).
4. Fill the engine with engine oil, refer to (PIL
15-21).
Table 113. Torque Values
Item Nm
2 24
4 47
16. 15 - Engine
84 - Sensor
09 - Knock
15 - 289 9813/6950-3 15 - 289
Remove and Install
The following procedure is for one knock sensor. The
procedure for both sensors is identical.
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the knock
sensor.
3. Remove the bolt and remove the knock sensor
from the crankcase.
The knock sensor is a non-serviceable item. If the
sensor is defective it must be replaced.
Figure 366.
A
B C
A Knock sensor
B Electrical connector
C Bolt
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that the sensor mates fully with the
adjacent face on the crankcase.
3. Tighten the bolt to the correct torque value.
Torque: 22–26N·m
17. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 290 9813/6950-3 15 - 290
14 - Exhaust Manifold Temperature
Introduction .................................................. 15-290
Operation ..................................................... 15-291
Check (Operation) ....................................... 15-291
Remove and Install ..................................... 15-292
Introduction
The exhaust manifold temperature sensor is screwed
directly into the top of the exhaust manifold between
cylinder 3 and 4 exhaust outlet ports.
Figure 367. Exhaust manifold
temperature sensor location
18. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 291 9813/6950-3 15 - 291
Operation
The exhaust manifold temperature sensor measures
the exhaust gas temperature from the engine, before
it reaches the turbocharger. The analogue voltage
signal is 1–4.5V.
Check (Operation)
For the full inspection and testing procedure, refer to
the help files in ServiceMaster.
19. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 292 9813/6950-3 15 - 292
Remove and Install
Special Tools
Description Part No. Qty.
Deep Socket 892/12351 1
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Figure 368.
NA
A Exhaust manifold temperature sensor
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the
exhaust manifold temperature sensor.
3. Use the special tool to remove the sensor from
the exhaust manifold.
Special Tool: Deep Socket (Qty.: 1)
4. Discard the sealing washer.
The exhaust manifold temperature sensor is a non-
serviceable item. If the sensor is faulty or damaged
it must be renewed.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Renew the sealing washer.
3. Tighten the exhaust manifold temperature
sensor to the correct torque value.
Table 138. Torque Values
Item Nm
N 45
20. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 293 9813/6950-3 15 - 293
16 - Exhaust Manifold Pressure
Introduction .................................................. 15-293
Operation ..................................................... 15-294
Check (Operation) ....................................... 15-294
Remove and Install ..................................... 15-295
Introduction
The exhaust manifold pressure sensor also known
as the manifold absolute pressure sensor is a device
that is used to calibrate the fuel delivery on an ECM
(Engine Control Module) Controlled engine.
The sensor is mounted in the rear section of the
rocker cover.
Figure 369.
C
C
C Exhaust manifold pressure sensor
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22. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 294 9813/6950-3 15 - 294
Operation
The exhaust manifold pressure sensor informs
the ECM (Engine Control Module) of the exhaust
manifold pressure. To attain an accurate and stable
reading the take-off point is piped from the exhaust
manifold between cylinders 3 and 4. This is fed
to a sample chamber in the corner of the rocker
cover where the sensor is screwed directly into the
pressure path.
The sensor produces an analogue signal from
1–4.5V which informs the ECM of the exhaust
manifold pressure. The voltage output proportional to
pressure is 0.5–4.5V.
Check (Operation)
1. For the full inspection and testing procedure,
refer to the help files in ServiceMaster.
23. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 295 9813/6950-3 15 - 295
Remove and Install
Special Tools
Description Part No. Qty.
Deep Socket 892/12351 1
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Figure 370.
1
P1
2
1 Exhaust manifold pressure sensor
2 Electrical connector
P1 Sealing washer
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the
exhaust manifold pressure sensor.
3. Use the special tool to remove the sensor from
the exhaust manifold.
Special Tool: Deep Socket (Qty.: 1)
4. Discard the sealing washer.
The exhaust manifold pressure sensor is a non-
serviceable item. If the sensor is faulty or damaged
it must be renewed.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Renew the sealing washer.
3. Use the special tool to tighten the exhaust
manifold pressure sensor to the correct torque
value.
Table 139. Torque Values
Item Nm
1 22.5
24. 15 - Engine
84 - Sensor
17 - Temperature and Manifold Air Pressure (TMAP)
15 - 296 9813/6950-3 15 - 296
17 - Temperature and Manifold Air
Pressure (TMAP)
Introduction .................................................. 15-296
Operation ..................................................... 15-297
Check (Operation) ....................................... 15-297
Remove and Install ..................................... 15-298
Introduction
The TMAP (Temperature Manifold Air Pressure)
sensor is mounted in a port on top of the inlet
manifold. It measures the inlet manifold boost air
pressure and temperature. The sensor incorporates
a piezo-resistive element and resistor.
Figure 371.
D
D
D TMAPsensor