This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety information is provided, noting that operators must read and understand the manual before operating the machine.
This document contains parts information for various engine components. It includes lists of parts with part numbers, reference numbers, serial number ranges they fit, and whether they are for replacement or within an assembly. The parts are for McCormick tractors from 2009-2011 and include short and long engines, blocks, heads, pumps, sensors and other engine systems.
Mc cormick cx series (2001 2007) - cx01-cx02 - cx50, cx60 tractor service rep...fusefjjskekemm
This document contains parts listings and repair information for various components of McCormick tractors models CX01-CX02 and CX50-CX60 from 2001-2007. It includes part numbers, descriptions, repair procedures and time estimates for repairs. The document is organized by component (engine, radiator, air cleaner, etc) and provides exploded views of assemblies.
Mc cormick c max tier 2 (2003- ) - rs20 - 75 tractor service repair manualfusefjjskekemm
This document contains technical specifications and part numbers for components of an engine. It includes information like part names and numbers, reference numbers, serial numbers, replacement indicators, and other technical details. The parts are associated with markings like engine, kit, housing, sensor, crankcase, gasket, and others. Quantities and applications are provided for some parts.
Mc cormick c max rps tier 3 (2008- ) - rs24 - 110 tractor service repair manualfusefjjskekemm
This document provides parts information for various Perkins diesel engines including the engine model, serial number ranges, and part numbers for replacements or repair kits. It includes lists of components for the cylinder block, crankshaft, pistons, cylinder head, fuel pump, and other engine parts. Notes provide information on reference numbers, serial number ranges for parts, and whether items are replacement parts or components of larger assemblies.
Mc cormick c max rps tier 3 (2008- ) - rs24 - 105 tractor service repair manualfusefjjskekemm
This document provides component part listings and information for various engine systems. It includes listings of parts such as pistons, rods, bearings, gaskets, sensors, pumps, housings and other engine components. Each part includes information like the reference number, quantity needed, and applicability based on engine or serial number. The document also indicates when a part is for replacement or is part of a larger assembly.
Mc cormick c max rps tier 3 (2008- ) - rs24 - 90 tractor service repair manualfusefjjskekemm
This document contains parts listings and component information for an engine. It lists over 100 individual parts and components, including pistons, rods, bearings, valves, pumps, sensors, gaskets and other engine parts. Each part is identified by number and name. Additional information provided includes reference numbers, serial number ranges for applicability, replacement part numbers, and kit information. The document appears to be from a manual or catalog for maintenance and repair of this engine.
Mc cormick c max rps tier 2 (2004-2012) - rs21 - 95 tractor service repair ma...fusefjjskekemm
1) The document provides information on engine parts including identification numbers, replacement times, and part numbers.
2) The parts are identified by number and name, and include details like serial numbers, replacement times, and applications to specific markets or engine models.
3) The summaries group related parts and provide filtering details to help technicians find the correct replacement part.
Mc cormick c l europa tier 3 (2008-2015) - rs51 - c70l tractor service repair...fusefjjskekemm
This document contains parts listings and component details for various engine parts. It includes identification numbers, part names, quantities and other specifications for items like cylinders, shafts, gears, pumps, sensors and housings that make up engines and related systems for agricultural equipment. Replacement part numbers and additional information is provided for servicing needs.
This document contains parts information for various engine components. It includes lists of parts with part numbers, reference numbers, serial number ranges they fit, and whether they are for replacement or within an assembly. The parts are for McCormick tractors from 2009-2011 and include short and long engines, blocks, heads, pumps, sensors and other engine systems.
Mc cormick cx series (2001 2007) - cx01-cx02 - cx50, cx60 tractor service rep...fusefjjskekemm
This document contains parts listings and repair information for various components of McCormick tractors models CX01-CX02 and CX50-CX60 from 2001-2007. It includes part numbers, descriptions, repair procedures and time estimates for repairs. The document is organized by component (engine, radiator, air cleaner, etc) and provides exploded views of assemblies.
Mc cormick c max tier 2 (2003- ) - rs20 - 75 tractor service repair manualfusefjjskekemm
This document contains technical specifications and part numbers for components of an engine. It includes information like part names and numbers, reference numbers, serial numbers, replacement indicators, and other technical details. The parts are associated with markings like engine, kit, housing, sensor, crankcase, gasket, and others. Quantities and applications are provided for some parts.
Mc cormick c max rps tier 3 (2008- ) - rs24 - 110 tractor service repair manualfusefjjskekemm
This document provides parts information for various Perkins diesel engines including the engine model, serial number ranges, and part numbers for replacements or repair kits. It includes lists of components for the cylinder block, crankshaft, pistons, cylinder head, fuel pump, and other engine parts. Notes provide information on reference numbers, serial number ranges for parts, and whether items are replacement parts or components of larger assemblies.
Mc cormick c max rps tier 3 (2008- ) - rs24 - 105 tractor service repair manualfusefjjskekemm
This document provides component part listings and information for various engine systems. It includes listings of parts such as pistons, rods, bearings, gaskets, sensors, pumps, housings and other engine components. Each part includes information like the reference number, quantity needed, and applicability based on engine or serial number. The document also indicates when a part is for replacement or is part of a larger assembly.
Mc cormick c max rps tier 3 (2008- ) - rs24 - 90 tractor service repair manualfusefjjskekemm
This document contains parts listings and component information for an engine. It lists over 100 individual parts and components, including pistons, rods, bearings, valves, pumps, sensors, gaskets and other engine parts. Each part is identified by number and name. Additional information provided includes reference numbers, serial number ranges for applicability, replacement part numbers, and kit information. The document appears to be from a manual or catalog for maintenance and repair of this engine.
Mc cormick c max rps tier 2 (2004-2012) - rs21 - 95 tractor service repair ma...fusefjjskekemm
1) The document provides information on engine parts including identification numbers, replacement times, and part numbers.
2) The parts are identified by number and name, and include details like serial numbers, replacement times, and applications to specific markets or engine models.
3) The summaries group related parts and provide filtering details to help technicians find the correct replacement part.
Mc cormick c l europa tier 3 (2008-2015) - rs51 - c70l tractor service repair...fusefjjskekemm
This document contains parts listings and component details for various engine parts. It includes identification numbers, part names, quantities and other specifications for items like cylinders, shafts, gears, pumps, sensors and housings that make up engines and related systems for agricultural equipment. Replacement part numbers and additional information is provided for servicing needs.
Mc cormick c l europa tier 3 (2008-2015) - rs51 - c65l tractor service repair...fusefjjskekemm
This document contains parts information for an engine, including components like the cylinder block, cylinder head, camshaft, crankshaft, pistons, and sump. It provides identification numbers, references, quantities, and other technical specifications for each part listed. The parts are for a Perkins XL75076 engine that meets C-L Europa Tier 3 emissions standards from 2008-2015.
Komatsu d39 px 21 bulldozer service repair manual sn 1501 and upfusefjjskekemm
This document provides instructions for removing and installing the fuel injection pump assembly and cylinder head assembly on Komatsu excavators. Key steps include draining coolant, disconnecting wiring harnesses and hoses, removing covers and brackets, and using specialty tools to properly align components during installation. Precise torques are specified for fasteners.
Komatsu d39 ex 21 bulldozer service repair manual sn 1501 and upfusefjjskekemm
This document provides instructions for removing and installing the fuel injection pump assembly and cylinder head assembly on Komatsu excavators. Key steps include draining coolant, disconnecting wiring harnesses and hoses, removing covers and brackets, and using specialty tools to properly align components during installation. Precise torques are specified for fasteners. The process is reversed for installation, with adjustments and reconnections noted.
Komatsu d37 px 21 bulldozer service repair manual sn 5501 and upfusefjjskekemm
This document provides instructions for removing and installing the fuel injection pump assembly and cylinder head assembly on Komatsu excavators. Key steps include draining coolant, disconnecting wiring harnesses and hoses, removing covers and guards, and using specialty tools to properly align components during installation. Precise torques are specified for fasteners. The process is reversed for installation, and adjustments may be required.
Komatsu d37 p 5a dozer bulldozer service repair manualfusefjjskekemm
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, including the need to disconnect battery cables before working, wear protective equipment, and secure equipment properly for repairs. The manual contents include general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d37 ex 21 bulldozer service repair manual sn 5501 and upfusefjjskekemm
This document provides instructions for removing and installing the fuel injection pump assembly and cylinder head assembly on Komatsu excavators. Key steps include draining coolant, disconnecting wiring harnesses and hoses, removing covers and brackets, and using special tools to properly align components during installation. Precise torques are specified for fasteners.
Komatsu d37 e 5 dozer bulldozer service repair manualfusefjjskekemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and component wiring before removal, and reconnecting wires and adjusting components like belts during installation. Safety precautions are outlined such as ensuring all pressure is released from circuits before disconnecting hoses and wearing protective equipment.
Komatsu d31 s 20 dozer bulldozer service repair manualfusefjjskekemm
- The document is a shop manual that provides instructions for maintenance and repair of Komatsu bulldozers.
- It contains safety notices and general precautions for working on equipment. Proper personal protective equipment and safety procedures are emphasized.
- The document is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics.
- Specific instructions are provided for removal and installation of components like the starting motor and alternator. Torque specifications and other details are given.
Komatsu d31 q 20 dozer bulldozer service repair manualfusefjjskekemm
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, including the need to disconnect battery cables before working, wear protective equipment, and secure equipment properly for repairs. The manual contents include general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d31 px 21 bulldozer service repair manual sn 50501 and upfusefjjskekemm
This document provides removal and installation instructions for various components of a Komatsu excavator, including the fuel injection pump assembly, cylinder head assembly, and other engine parts. It lists over 40 steps for removing parts, identifies any necessary special tools, and notes torque specifications and other details for reinstallation. Component names, part numbers, and diagrams are included to aid in the disassembly and assembly process.
Komatsu d31 pll 20 dozer bulldozer service repair manualfusefjjskekemm
This document provides instructions for removing and installing starting motors, alternators, and engine oil cooler cores on Komatsu bulldozers. Key steps include disconnecting battery cables and electrical connections, loosening mounting hardware, and removing components. Reinstallation is the reverse of removal, taking care to reconnect all electrical connections and adjust components like fan belts to the specified torque settings. Safety precautions are provided to prevent injury when working on energized or high-pressure systems.
John deere 828 d walk behind snowblowers service repair manual (tm1612)fusefjjskekemm
This technical manual provides service information for John Deere 524D, 724D, 826D, 828D, and 1032D walk-behind snowblowers. The manual is organized by system and contains sections on specifications, component location, theory of operation, troubleshooting, diagnosis, testing and adjustments, and repair. It provides instructions for technicians on maintaining and repairing the snowblowers. One section provides steps for adjusting the friction drive clutch on models 828D and 1032D to compensate for wear.
John deere 826 d walk behind snowblowers service repair manual (tm1612)fusefjjskekemm
This technical manual provides service information for John Deere 524D, 724D, 826D, 828D, and 1032D walk-behind snowblowers. The manual is organized by system and contains sections on specifications, component location, theory of operation, troubleshooting, diagnosis, testing and adjustments, and repair. It provides instructions for technicians on maintaining and repairing the snowblowers. One section provides steps for adjusting the friction drive clutch on models 828D and 1032D to compensate for wear.
John deere 820 r walk behind tillers service repair manual (tm1687)fusefjjskekemm
This technical manual provides specifications and safety information for John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, safety procedures, troubleshooting, maintenance and repair. The manual is intended for experienced technicians and provides detailed information on the various systems of the tillers.
John deere 724 d walk behind snowblowers service repair manual (tm1612)fusefjjskekemm
This technical manual provides service information for John Deere 524D, 724D, 826D, 828D, and 1032D walk-behind snowblowers. The manual is organized by system and contains sections on specifications, component location, theory of operation, troubleshooting, diagnosis, testing and adjustments, and repair. It provides instructions for technicians on maintaining and repairing the snowblowers. One section provides steps for adjusting the friction drive clutch on models 828D and 1032D to compensate for wear.
John deere 650 ext trail buck utility atv service repair manual (tm2160)fusefjjskekemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnostics, tests, repairs and other topics. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, protective clothing, and more. The drive train repair section then provides instructions for removing and installing the front drive shaft.
John deere 650 ex trail buck utility atv service repair manual (tm2160)fusefjjskekemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnostics, tests, repairs and other topics. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, protective clothing, and more. Procedures for front drive shaft removal and installation are then described.
John deere 650 trail buck utility atv service repair manual (tm2160)fusefjjskekemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnostics, tests, repairs and other topics. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, protective clothing, and more. The drive train repair section then provides instructions for removing and installing the front drive shaft.
John deere 524 d walk behind snowblowers service repair manual (tm1612)fusefjjskekemm
This technical manual provides instructions for servicing John Deere 524D, 724D, 826D, 828D, and 1032D walk-behind snowblowers. It contains sections covering specifications, component locations, theory of operation, troubleshooting, diagnosis, tests and adjustments, and repair. The manual aims to provide technicians with the information needed to service the snowblowers and notes that not all sections may apply depending on the system being covered. It also reserves the right to make changes without notice.
John deere 518 r walk behind tillers service repair manual (tm1687)fusefjjskekemm
This technical manual provides specifications and safety information for John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, safety procedures, maintenance, troubleshooting, and repair. The manual aims to offer technicians an organized resource to service these tillers safely and effectively. Safety is a top priority, with warnings about handling chemicals, fire hazards, rotating parts, and more.
Mc cormick c l europa tier 3 (2008-2015) - rs51 - c65l tractor service repair...fusefjjskekemm
This document contains parts information for an engine, including components like the cylinder block, cylinder head, camshaft, crankshaft, pistons, and sump. It provides identification numbers, references, quantities, and other technical specifications for each part listed. The parts are for a Perkins XL75076 engine that meets C-L Europa Tier 3 emissions standards from 2008-2015.
Komatsu d39 px 21 bulldozer service repair manual sn 1501 and upfusefjjskekemm
This document provides instructions for removing and installing the fuel injection pump assembly and cylinder head assembly on Komatsu excavators. Key steps include draining coolant, disconnecting wiring harnesses and hoses, removing covers and brackets, and using specialty tools to properly align components during installation. Precise torques are specified for fasteners.
Komatsu d39 ex 21 bulldozer service repair manual sn 1501 and upfusefjjskekemm
This document provides instructions for removing and installing the fuel injection pump assembly and cylinder head assembly on Komatsu excavators. Key steps include draining coolant, disconnecting wiring harnesses and hoses, removing covers and brackets, and using specialty tools to properly align components during installation. Precise torques are specified for fasteners. The process is reversed for installation, with adjustments and reconnections noted.
Komatsu d37 px 21 bulldozer service repair manual sn 5501 and upfusefjjskekemm
This document provides instructions for removing and installing the fuel injection pump assembly and cylinder head assembly on Komatsu excavators. Key steps include draining coolant, disconnecting wiring harnesses and hoses, removing covers and guards, and using specialty tools to properly align components during installation. Precise torques are specified for fasteners. The process is reversed for installation, and adjustments may be required.
Komatsu d37 p 5a dozer bulldozer service repair manualfusefjjskekemm
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, including the need to disconnect battery cables before working, wear protective equipment, and secure equipment properly for repairs. The manual contents include general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d37 ex 21 bulldozer service repair manual sn 5501 and upfusefjjskekemm
This document provides instructions for removing and installing the fuel injection pump assembly and cylinder head assembly on Komatsu excavators. Key steps include draining coolant, disconnecting wiring harnesses and hoses, removing covers and brackets, and using special tools to properly align components during installation. Precise torques are specified for fasteners.
Komatsu d37 e 5 dozer bulldozer service repair manualfusefjjskekemm
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and component wiring before removal, and reconnecting wires and adjusting components like belts during installation. Safety precautions are outlined such as ensuring all pressure is released from circuits before disconnecting hoses and wearing protective equipment.
Komatsu d31 s 20 dozer bulldozer service repair manualfusefjjskekemm
- The document is a shop manual that provides instructions for maintenance and repair of Komatsu bulldozers.
- It contains safety notices and general precautions for working on equipment. Proper personal protective equipment and safety procedures are emphasized.
- The document is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics.
- Specific instructions are provided for removal and installation of components like the starting motor and alternator. Torque specifications and other details are given.
Komatsu d31 q 20 dozer bulldozer service repair manualfusefjjskekemm
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, including the need to disconnect battery cables before working, wear protective equipment, and secure equipment properly for repairs. The manual contents include general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d31 px 21 bulldozer service repair manual sn 50501 and upfusefjjskekemm
This document provides removal and installation instructions for various components of a Komatsu excavator, including the fuel injection pump assembly, cylinder head assembly, and other engine parts. It lists over 40 steps for removing parts, identifies any necessary special tools, and notes torque specifications and other details for reinstallation. Component names, part numbers, and diagrams are included to aid in the disassembly and assembly process.
Komatsu d31 pll 20 dozer bulldozer service repair manualfusefjjskekemm
This document provides instructions for removing and installing starting motors, alternators, and engine oil cooler cores on Komatsu bulldozers. Key steps include disconnecting battery cables and electrical connections, loosening mounting hardware, and removing components. Reinstallation is the reverse of removal, taking care to reconnect all electrical connections and adjust components like fan belts to the specified torque settings. Safety precautions are provided to prevent injury when working on energized or high-pressure systems.
John deere 828 d walk behind snowblowers service repair manual (tm1612)fusefjjskekemm
This technical manual provides service information for John Deere 524D, 724D, 826D, 828D, and 1032D walk-behind snowblowers. The manual is organized by system and contains sections on specifications, component location, theory of operation, troubleshooting, diagnosis, testing and adjustments, and repair. It provides instructions for technicians on maintaining and repairing the snowblowers. One section provides steps for adjusting the friction drive clutch on models 828D and 1032D to compensate for wear.
John deere 826 d walk behind snowblowers service repair manual (tm1612)fusefjjskekemm
This technical manual provides service information for John Deere 524D, 724D, 826D, 828D, and 1032D walk-behind snowblowers. The manual is organized by system and contains sections on specifications, component location, theory of operation, troubleshooting, diagnosis, testing and adjustments, and repair. It provides instructions for technicians on maintaining and repairing the snowblowers. One section provides steps for adjusting the friction drive clutch on models 828D and 1032D to compensate for wear.
John deere 820 r walk behind tillers service repair manual (tm1687)fusefjjskekemm
This technical manual provides specifications and safety information for John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, safety procedures, troubleshooting, maintenance and repair. The manual is intended for experienced technicians and provides detailed information on the various systems of the tillers.
John deere 724 d walk behind snowblowers service repair manual (tm1612)fusefjjskekemm
This technical manual provides service information for John Deere 524D, 724D, 826D, 828D, and 1032D walk-behind snowblowers. The manual is organized by system and contains sections on specifications, component location, theory of operation, troubleshooting, diagnosis, testing and adjustments, and repair. It provides instructions for technicians on maintaining and repairing the snowblowers. One section provides steps for adjusting the friction drive clutch on models 828D and 1032D to compensate for wear.
John deere 650 ext trail buck utility atv service repair manual (tm2160)fusefjjskekemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnostics, tests, repairs and other topics. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, protective clothing, and more. The drive train repair section then provides instructions for removing and installing the front drive shaft.
John deere 650 ex trail buck utility atv service repair manual (tm2160)fusefjjskekemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnostics, tests, repairs and other topics. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, protective clothing, and more. Procedures for front drive shaft removal and installation are then described.
John deere 650 trail buck utility atv service repair manual (tm2160)fusefjjskekemm
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnostics, tests, repairs and other topics. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, protective clothing, and more. The drive train repair section then provides instructions for removing and installing the front drive shaft.
John deere 524 d walk behind snowblowers service repair manual (tm1612)fusefjjskekemm
This technical manual provides instructions for servicing John Deere 524D, 724D, 826D, 828D, and 1032D walk-behind snowblowers. It contains sections covering specifications, component locations, theory of operation, troubleshooting, diagnosis, tests and adjustments, and repair. The manual aims to provide technicians with the information needed to service the snowblowers and notes that not all sections may apply depending on the system being covered. It also reserves the right to make changes without notice.
John deere 518 r walk behind tillers service repair manual (tm1687)fusefjjskekemm
This technical manual provides specifications and safety information for John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, safety procedures, maintenance, troubleshooting, and repair. The manual aims to offer technicians an organized resource to service these tillers safely and effectively. Safety is a top priority, with warnings about handling chemicals, fire hazards, rotating parts, and more.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. 15 - Engine
54 - Flywheel
00 - General
15 - 217 9813/6950-3 15 - 217
00 - General
Introduction .................................................. 15-217
Component Identification ............................. 15-218
Remove and Install ..................................... 15-219
Introduction
Flywheels are used to provide continuous energy in
systems, where the energy source is not continuous.
In such cases, the flywheel stores energy when
torque is applied by the energy source, and it
releases stored energy when the energy source is
not applying torque to it.
In a reciprocating engine, a flywheel is used to
maintain constant angular velocity of the crankshaft.
The flywheel, which is mounted on the crankshaft,
stores energy when torque is exerted on it by a firing
piston, and it releases energy to its mechanical loads
when no piston is exerting torque on it.
4. 15 - Engine
54 - Flywheel
00 - General
15 - 219 9813/6950-3 15 - 219
Remove and Install
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start. The flywheel is installed with a
crankshaft position sensor target disc. DO NOT
remove the target disc. If the disc is defective the
flywheel must be replaced.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
Removal
1. Remove the bolts and withdraw the flywheel from
the crankshaft hub. The bolts MUST NOT be
reused. Discard the bolts.
Figure 330.
1
213
T3
1 Flywheel 2 Flywheel fixing bolts (x8)
3 Flywheel location dowel Y Angle tightening mark
5. 15 - Engine
54 - Flywheel
00 - General
15 - 220 9813/6950-3 15 - 220
Installation
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Align the flywheel location dowel.
4. Renew the fixing bolts. Tighten the new bolts to
the correct torque value in three stages.
Tighten the bolts in sequence in diagonally opposing
pairs. As a visual check, mark the bolts to the
flywheel before you start. When the bolts have been
angle tightened the marks will appear as at 120°.
Table 111. Torque Table
Item Torque Value
(Nm)
Angle (de-
grees)
2 (Ist Stage) 40
2 (2nd Stage) 120
2 (Final Stage) +120
6. 15 - Engine
54 - Flywheel
03 - Housing
15 - 221 9813/6950-3 15 - 221
03 - Housing
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Flywheel Housing to
Gear Case (4 Cyl Elec )
892/12349 1
Before Removal
The flywheel housing is integral with the drive gears
front case. When the housing is removed the drive
gears will be exposed. DO NOT attempt to remove
the camshaft and the drive gears. Removing the
camshaft with the engine in the upright position will
cause the tappets to dislodge, requiring the engine
block to be dismantled.
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel. Refer to (PIL 15-54).
3. Remove the starter motor. Refer to (PIL 15-75).
Removal
1. Remove the flywheel housing fixing bolts and
then separate the flywheel housing from the gear
case.
2. If required, undo the bolts and remove the access
cover.
3. Remove and discard the crankshaft rear oil seal.
Take care not to damage the seal bore in the
housing.
7. 15 - Engine
54 - Flywheel
03 - Housing
15 - 222 9813/6950-3 15 - 222
Figure 331.
4
2
5
1
7
6
3
X2 YT4
YY
Z
1 Flywheel housing 2 Dowel - 12 mm
3 Dowel - 10 mm 4 Flywheel housing fixing bolts (x6) M10
5 Flywheel housing fixing bolts (x12) M8 6 Access cover
7 Access cover fixing bolts (x2) Y Fixing point
X Flywheel housing mating face Z Alternative fixing holes
T3 Alignment pins T4 Sealant template
Before Installation
1. Carefully remove all traces of the old sealant
compound from the flywheel housing mating
faces.
2. Use a suitable degreasing agent to clean the
inside of the flywheel housing.
3. Carefully inspect all gears, bearings and shafts
for signs of excessive wear or damage. If wear
or damage is evident, the components must be
renewed.
8. 15 - Engine
54 - Flywheel
03 - Housing
15 - 223 9813/6950-3 15 - 223
Installation
Anaerobic sealant will not start to cure whilst it
is open to the atmosphere, however when air is
excluded (for instance when the two parts are
put together) it will immediately start to harden.
Make sure that all the necessary tools, bolts
etc. are readily available prior to assembling the
components. The parts must be installed and torque
tightened within5min with a maximum permissible
time of 15min
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Make sure that the dowels are installed to the
mating face of the flywheel housing.
4. Install the sealant template T4 on the housing.
Locate the holes in the template, use the dowel
and three fixing bolts in the fixing points.
Special Tool: Template for Sealant Flywheel
Housing to Gear Case (4 Cyl Elec ) (Qty.: 1)
5. Use the template T4 as a guide, apply a
continuous bead of sealant around the flywheel
housing mating face
Length/Dimension/Distance: 1.5mm
5.1. Some engines feature a flywheel housing
with a different fixing hole pattern. Use the
template to apply the sealant but apply
sealant manually in the position shown at Z.
6. Remove the three fixing bolts at positions.
Remove the template T4, make sure not to
smudge the sealant. Discard the template.
7. Locate the flywheel housing on the alignment
pins T3 on the crankcase and install the fixing
bolts. Progressively tighten the bolts to the
correct torque value.
7.1. Remove the alignment pins to install the last
two M10 fixing bolts.
7.2. The parts must be separated, thoroughly
cleaned and fresh sealant applied if the
parts have not been torque tightened within
the maximum time period.
Duration: 15min
8. Install the access cover and use the bolts to
secure. Tighten the bolts to the correct torque
value. Refer to Table 112.
After Installation
1. Install a new crankshaft rear oil seal.
2. Install the flywheel.
3. Install the starter motor.
Table 112. Torque Values
Item Nm
4 47
5 24
7 24
9. 15 - Engine
54 - Flywheel
09 - Gear Ring
15 - 224 9813/6950-3 15 - 224
09 - Gear Ring
Remove and Install
CAUTION Wear eye protection when you drive
the gear ring off the flywheel.
If the flywheel gear teeth are damaged or excessively
worn, the gear ring can be replaced with a new one.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start.
2. Remove the flywheel from the crankshaft hub.
Figure 332.
1
2
X
1 Flywheel
2 Gear ring
x Position of hole
Removal
1. Note that the gear teeth have a lead-in chamfer
on one side to assist the starter motor pinion to
engage. Note which way around the gear ring is
installed to make sure that the new gear ring is
installed the same way on assembly.
2. Place the flywheel flat on a firm surface. Drill a
hole through the gear ring below the root of one
of the gear teeth as shown. Drive a chisel into the
adjacent tooth to spread the gear ring apart. Take
care not to damage the flywheel or the position
sensor target disc.
Installation
1. Make sure that all items are clean and free from
damage and corrosion.
2. Heat up the new gear ring, preferably in an oven
to make sure that the heat is applied evenly
around the circumference. Do not heat the gear
ring above
Temperature: 200°C (391.7°F)
3. When sufficiently heated, install the gear ring into
position over the flywheel. Make sure that the
gear ring is installed the correct way around.
After Installation
1. Install the flywheel to the crankshaft hub.
10. 15 - Engine
60 - Oil Pump
00 - General
15 - 227 9813/6950-3 15 - 227
00 - General
Introduction .................................................. 15-227
Component Identification ............................. 15-228
Check (Condition) ........................................ 15-230
Remove and Install ..................................... 15-231
Introduction
The oil pump is a rotor type pump located inside the
timing gear case. The pump is driven by gears via
the crankshaft.
The pump consists of two rotors, one running inside
the other. The outer rotor has one more lobe than the
inner rotor and turns on a different axis.
When rotated the gap between the inner and outer
rotor lobes increases, drawing oil in through the
inlet port. After a half rotation the gap reaches a
maximum, the inlet port is closed and the outlet port
opens.
Further rotation causes the gap between the lobes to
diminish, forcing the oil out through the outlet port.
A pressure relief valve assembly is integral with the
pump body. As oil pressure increases it acts on a
spool to overcome the pressure of the spring. As the
spool moves it uncovers a port allowing pressurised
oil directly back to the inlet port. In practice the
spool is continually opening and closing to maintain
the correct oil pressure value. The valve is not
adjustable.
11. 15 - Engine
60 - Oil Pump
00 - General
15 - 228 9813/6950-3 15 - 228
Component Identification
Figure 333.
1
1 3 2 4
49
6
1
7 7a
8 8a
5
5
1 Oil pump 2 Outer rotor
3 Inner rotor 4 Inlet port
5 Outlet port 6 Relief valve assembly
7 Relief valve spring 7a Relief valve port (return to inlet port 4)
8 Relief valve spool 8a Relief valve pressure port (connected to port 5)
9 Oil pump connecting ports (engine bed plate)
12. 15 - Engine
60 - Oil Pump
00 - General
15 - 229 9813/6950-3 15 - 229
Figure 334.
10
10 CCV Anti drain back valve
13. 15 - Engine
60 - Oil Pump
00 - General
15 - 230 9813/6950-3 15 - 230
Check (Condition)
1. Check the oil pump internal parts for signs of
damage and excessive wear.
2. Use feeler gauges to measure the inner and
outer rotor clearance, and the rotor end float to
confirm they are within service limits.
Refer to: PIL 15-12-00.
14. 15 - Engine
60 - Oil Pump
00 - General
15 - 231 9813/6950-3 15 - 231
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
The illustrations show the engine inverted. If the
oil pump is being removed prior to crankshaft or
camshaft removal, the engine must be inverted. If
the oil pump only is being removed (for inspection or
renewal) then the engine need not be inverted.
This procedure requires service parts. Make sure
you have obtained the correct service parts before
you start, refer to Parts Catalogue.
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Drain the oil from the engine, refer to (PIL 15-21).
3. Remove the starter motor, refer to (PIL 15-75).
4. Remove the flywheel, refer to (PIL 15-54).
5. Remove the flywheel housing, refer to (PIL
15-54).
Figure 335.
X
Y
2
1
34
1 Oil pump 2 Oil pump fixing bolts (x4)
3 Flywheel hub 4 Flywheel hub fixing bolt
X Crankshaft gear Y Oil pump location dowel
15. 15 - Engine
60 - Oil Pump
00 - General
15 - 232 9813/6950-3 15 - 232
Remove
1. Remove the flywheel hub fixing bolt.
2. Remove the flywheel hub. DO NOT remove the
crankshaft gear.
3. Remove the oil pump fixing bolts and lift the oil
pump away from the timing gear case.
The oil pump is a non-serviceable item. If the oil
pump is damaged or worn it must be renewed as a
complete assembly.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all parts are clean and free from
damage and corrosion.
3. Lubricate the pump rotor with clean engine oil.
4. Make sure that the oil pump location dowel
locates into the hole in the gear timing case.
5. Install the flywheel hub into the crankshaft gear,
locating on the dowel. Tighten the bolts to the
correct torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
After Replacement
1. Install the flywheel housing, refer to (PIL 15-54).
2. Install the flywheel to the crankshaft hub, refer to
(PIL 15-54).
3. Install the starter motor, refer to (PIL 15-75).
4. Fill the engine with engine oil, refer to (PIL
15-21).
Table 113. Torque Values
Item Nm
2 24
4 47
16. 15 - Engine
84 - Sensor
09 - Knock
15 - 289 9813/6950-3 15 - 289
Remove and Install
The following procedure is for one knock sensor. The
procedure for both sensors is identical.
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the knock
sensor.
3. Remove the bolt and remove the knock sensor
from the crankcase.
The knock sensor is a non-serviceable item. If the
sensor is defective it must be replaced.
Figure 366.
A
B C
A Knock sensor
B Electrical connector
C Bolt
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that the sensor mates fully with the
adjacent face on the crankcase.
3. Tighten the bolt to the correct torque value.
Torque: 22–26N·m
17. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 290 9813/6950-3 15 - 290
14 - Exhaust Manifold Temperature
Introduction .................................................. 15-290
Operation ..................................................... 15-291
Check (Operation) ....................................... 15-291
Remove and Install ..................................... 15-292
Introduction
The exhaust manifold temperature sensor is screwed
directly into the top of the exhaust manifold between
cylinder 3 and 4 exhaust outlet ports.
Figure 367. Exhaust manifold
temperature sensor location
18. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 291 9813/6950-3 15 - 291
Operation
The exhaust manifold temperature sensor measures
the exhaust gas temperature from the engine, before
it reaches the turbocharger. The analogue voltage
signal is 1–4.5V.
Check (Operation)
For the full inspection and testing procedure, refer to
the help files in ServiceMaster.
19. 15 - Engine
84 - Sensor
14 - Exhaust Manifold Temperature
15 - 292 9813/6950-3 15 - 292
Remove and Install
Special Tools
Description Part No. Qty.
Deep Socket 892/12351 1
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Figure 368.
NA
A Exhaust manifold temperature sensor
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the
exhaust manifold temperature sensor.
3. Use the special tool to remove the sensor from
the exhaust manifold.
Special Tool: Deep Socket (Qty.: 1)
4. Discard the sealing washer.
The exhaust manifold temperature sensor is a non-
serviceable item. If the sensor is faulty or damaged
it must be renewed.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Renew the sealing washer.
3. Tighten the exhaust manifold temperature
sensor to the correct torque value.
Table 138. Torque Values
Item Nm
N 45
20. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 293 9813/6950-3 15 - 293
16 - Exhaust Manifold Pressure
Introduction .................................................. 15-293
Operation ..................................................... 15-294
Check (Operation) ....................................... 15-294
Remove and Install ..................................... 15-295
Introduction
The exhaust manifold pressure sensor also known
as the manifold absolute pressure sensor is a device
that is used to calibrate the fuel delivery on an ECM
(Engine Control Module) Controlled engine.
The sensor is mounted in the rear section of the
rocker cover.
Figure 369.
C
C
C Exhaust manifold pressure sensor
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22. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 294 9813/6950-3 15 - 294
Operation
The exhaust manifold pressure sensor informs
the ECM (Engine Control Module) of the exhaust
manifold pressure. To attain an accurate and stable
reading the take-off point is piped from the exhaust
manifold between cylinders 3 and 4. This is fed
to a sample chamber in the corner of the rocker
cover where the sensor is screwed directly into the
pressure path.
The sensor produces an analogue signal from
1–4.5V which informs the ECM of the exhaust
manifold pressure. The voltage output proportional to
pressure is 0.5–4.5V.
Check (Operation)
1. For the full inspection and testing procedure,
refer to the help files in ServiceMaster.
23. 15 - Engine
84 - Sensor
16 - Exhaust Manifold Pressure
15 - 295 9813/6950-3 15 - 295
Remove and Install
Special Tools
Description Part No. Qty.
Deep Socket 892/12351 1
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
Figure 370.
1
P1
2
1 Exhaust manifold pressure sensor
2 Electrical connector
P1 Sealing washer
Remove
1. Get access to the engine.
2. Disconnect the electrical connector at the
exhaust manifold pressure sensor.
3. Use the special tool to remove the sensor from
the exhaust manifold.
Special Tool: Deep Socket (Qty.: 1)
4. Discard the sealing washer.
The exhaust manifold pressure sensor is a non-
serviceable item. If the sensor is faulty or damaged
it must be renewed.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Renew the sealing washer.
3. Use the special tool to tighten the exhaust
manifold pressure sensor to the correct torque
value.
Table 139. Torque Values
Item Nm
1 22.5
24. 15 - Engine
84 - Sensor
17 - Temperature and Manifold Air Pressure (TMAP)
15 - 296 9813/6950-3 15 - 296
17 - Temperature and Manifold Air
Pressure (TMAP)
Introduction .................................................. 15-296
Operation ..................................................... 15-297
Check (Operation) ....................................... 15-297
Remove and Install ..................................... 15-298
Introduction
The TMAP (Temperature Manifold Air Pressure)
sensor is mounted in a port on top of the inlet
manifold. It measures the inlet manifold boost air
pressure and temperature. The sensor incorporates
a piezo-resistive element and resistor.
Figure 371.
D
D
D TMAPsensor