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ISSN (e): 2250 – 3005 || Vol, 04 || Issue, 10 || October– 2014 ||
International Journal of Computational Engineering Research (IJCER)
www.ijceronline.com Open Access Journal Page 63
Analysis of Serial Pinned Joints in Composite Materials
Kodali. Vikas1
, Kandula. Deepthi2
1
PG student, Department of Mechanical Engineering, Vikas College of Engineering & Technology, Nunna
2
Guide (Asst.prof), Department of Mechanical Engineering, Vikas College of Engineering & Technology,
Nunna, Vijayawada, AP, INDIA
I. INTRODUCTION
1.1 Mechanical joints
A mechanical joint is a part of a machine which is used to connect another mechanical part or mechanism.
Mechanical joints may be temporary or permanent.
1. Knuckle joint 5. Bolted joint
2. Turnbuckle 6. Screw joint
3. Pin joint 7. Welded joint
4. Cotter joint
2.2 About pinned joints
In mechanical engineering, there are multiple methods for fastening objects together. A pin joint is a
solid cylinder-shaped device, similar to a bolt, which is used to connect objects at the joint area. This type of
joint connection allows each object to rotate at the point of joint connection. Most mechanical devices that
require bending or opening typically use a pin joint.
II. OVER VIEW OF COSMOS WORKS
Cosmos works is a useful software for design analysis in mechanical engineering. That’s an
introduction for you who would like to learn more about COSMOS Works. COSMOS Works is a design
analysis automation application fully integrated with Solid Works.
This software uses the Finite Element Method (FEM) to simulate the working conditions of your designs and
predict their behavior. FEM requires the solution of large systems of equations. Powered by fast solvers,
COSMOS Works makes it possible for designers to quickly check the integrity of their designs and search for
the optimum solution.
ABSTRACT
Pin jointed structures are more regularly used because they are simple to design, relatively
inexpensive to make, easy to construct, and easy to modify. A pin joint is a solid cylinder-shaped
device, similar to a bolt, which is used to connect objects at the joint area. The pin can only transmit a
force and has no ability to resist rotation. They can be ‘fixed’ structures such as frames, or they can
be structures that move, more normally referred to as mechanisms.
In practice pin jointed structures often use bolts which are tightened and therefore they can resist
rotation to a certain extent. This type of joint connection allows each object to rotate at the point of
joint connection. Most mechanical devices that require bending or opening typically use a pin joint.
These joints can be welded solid or allow movement between the two connected objects.
In this thesis, analysis is done on the E Glass and S2 Glass epoxy composite plate with two serial
holes by varying distance from the free edge of the plate to the diameter of the first hole and width of
the specimen to the diameter of the holes and also and the distance between center of two holes-to-
hole diameter. Structural and Fatigue analysis are done using Cosmos.
KEYWORDS: Cosmos, Fatigue, PRO-E,Structural Analysis, Pin joints.
Analysis of Serial Pinned Joints in Composite Materials
www.ijceronline.com Open Access Journal Page 64
III. ANALYSIS OF PINNED JOINT
3.1 Original model
3.1.1 S2 glass fiber Structural analysis
Fig1:Study 1-stress –stress1 Fig2: Study 1-Displacement Fig3:Study 1- strain strain 1
–displacement1
3.1.2 Fatigue analysis
Fig4 :Study2-results-results1 Fig5:Study 2-results-results2 Fig 6: Study 2 –results-
results3
3.2E glass epoxy
3.2.1Structural analysis
Fig7: Study 1 – stress – stress1 Fig8: Study 1 displacement – Fig9: Study 1-strain –strain 1
displacement1
3.2.2 Fatigue analysis
Fig10: Study 2- results –results 1 Fig11: Study 2 – results –results Fig12: Study 2-results –
results3
3.3Changing hole distance
3.3.1 S2 Glass structural analysis
Fig13: Study 1- stress –stress1 Fig14: Study 1-Displacement – Fig15: Study 1-Strain –strain 1
displacement 1
3.3.2 Fatigue analysis
Analysis of Serial Pinned Joints in Composite Materials
www.ijceronline.com Open Access Journal Page 65
Fig16: Study 2-Results- results1 Fig17: Study 2 –Results –result Fig18: STUDY 2 –Results –results
3
3.4E GLASS
3.3.1 Structural analysis
Fig19: Study 1-Stress-Stress1 Fig20: Study 1-Displacement- Fig21 : Study 1-Strain-Strain1
Displacement1
3.3.2 Fatigue analysis
Fig22: Study 2-Results-Results1 Fig23: Study 2-Results-Results2 Fig24: Study 2-Results-
Results3
3.5 Changing link position
3.5.1 S2 glass fatigue analysis
Fig25: Study 2-Results-Results1 Fig26: Study 2-Results-Results Fig27: Study 2-Results-Results3
3.5.2 E glass fatigue analysis
Fig28: Study 2-Results-Results1 Fig29: Study 2-Results-Results2 Fig30 :Study 2-Results-Results
3.6 Changing fixed area
3.6.1 S2 glass fatigue analysis
Analysis of Serial Pinned Joints in Composite Materials
www.ijceronline.com Open Access Journal Page 66
Fig31:Study 2-Results-Results1 Fig32:Study 2-Results-Results2 Fig33: Study 2-Results-
Results3
3.6.2 Fatigue analysis
Fig34: Study 2-Results-Results1 Fig35: Study 2-Results-Results2 Fig36: Study 2-Results-
Results3
IV. RESULTS TABLE
4.1 Original model
Static Stress (N/mm2
) Displacement (mm) Strain
S2 Glass 9.2 2.420e-003 1.694e-006
E Glass 8.5 1.147e-008 9.234e-011
Table no.1 Static results
Table no.2 Fatigue results
4.2 Changing hole distance
Static Stress (N/mm2
) Displacement (mm) Strain
S2 Glass 8.5 1.813e-003 1.756e-006
E Glass 8.5 9.266e-003 8.973e-006
Table no.3 Static results
Table no.4 Fatigue results
4.3 Changing link
Static Stress (N/mm2
) Displacement (mm) Strain
S2 Glass 8.8 4.113e-004 1.619e-006
E Glass 8.7 8.962e-003 8.960e-006
Table no.5 Static results
Table no.6 Fatigue results
Fatigue Damage Load factor Life
S2 Glass 1.001e-001 2.771e+019 1.001e+006
E Glass 1.001e-001 2.269e+024 1.001e+006
Fatigue Damage Load factor Life
S2 Glass 1.001e-001 1.049e+017 1.001e+006
E Glass 1.001e+001 2.055e+016 1.001e+006
Fatigue Damage Load factor Life
S2 Glass 1.001e-001 3.442e+017 1.001e+006
E Glass 1.001e-001 9.387e+015 1.001e+006
Analysis of Serial Pinned Joints in Composite Materials
www.ijceronline.com Open Access Journal Page 67
4.4 Changing fixed area
Static Stress (N/mm2
) Displacement (mm) Strain
S2 Glass 9.6 2.200e-003 1.810e-006
E Glass 9.6 1.124e-002 9.251e-006
Table no.7 Static results
Table no.8 Fatigue results
V. CONCLUSIONS
In this thesis, analysis is done on the E Glass and S2 Glass epoxy composite pinned joints with two
serial holes by varying distance from the free edge of the plate to the diameter of the first hole and width of the
specimen to the diameter of the holes and also and the distance between center of two holes-to-hole diameter.
Structural and Fatigue analysis are done using Cosmos.
By observing the structural analysis results, the stress and displacement values are less than their
respective strength values. So using composite materials is safe for serial pinned joints. By observing fatigue
analysis results, damage factor is very less for both materials, life is about 1e6
cycles.
REFERENCES
[1]. Experimental and numerical analysis of pinned-joints composite laminates: Effects of stacking sequences by UA
Khashaba, Mechanical Engineering Department, Faculty of Engineering, King Abdulaziz University, Jeddah, Saudi Arabia
[2]. A Numerical and Experimental Study of Woven Composite Pin-Joints by F. Pierron, Department of Mechanical and Materials
Engineering, France
[3]. Computation Method in Failure Analysis of mechanically Fastened Joints at Layered Composites by iIvana Ilić – Zlatko Petrovic –
Mirko Maksimović – Slobodan Stupar – Dragi Stamenković, Serbia
[4]. Influence of Filler Materials on Pinned Joints of Woven Glass Fiber Reinforced Epoxy Composites by H.M. Harsha, M.C.
Murugesh and K.N. Bharath
[5]. Department of Mechanical Engineering, GM Institute of Technology, Davangere, Karnataka, India
[6]. Two-Dimensional Modeling of Composite Pinned-Joint Failure by Larry B. Lessard, Mahmood M. Shokrieh, Department of
Mechanical Engineering, McGill University, Montreal, Quebec
Fatigue Damage Load factor Life
S2 Glass 1.001e-001 4.130e+018 1.001e+006
E Glass 1.001e-001 1.642e+018 1.001e+006

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J041063067

  • 1. ISSN (e): 2250 – 3005 || Vol, 04 || Issue, 10 || October– 2014 || International Journal of Computational Engineering Research (IJCER) www.ijceronline.com Open Access Journal Page 63 Analysis of Serial Pinned Joints in Composite Materials Kodali. Vikas1 , Kandula. Deepthi2 1 PG student, Department of Mechanical Engineering, Vikas College of Engineering & Technology, Nunna 2 Guide (Asst.prof), Department of Mechanical Engineering, Vikas College of Engineering & Technology, Nunna, Vijayawada, AP, INDIA I. INTRODUCTION 1.1 Mechanical joints A mechanical joint is a part of a machine which is used to connect another mechanical part or mechanism. Mechanical joints may be temporary or permanent. 1. Knuckle joint 5. Bolted joint 2. Turnbuckle 6. Screw joint 3. Pin joint 7. Welded joint 4. Cotter joint 2.2 About pinned joints In mechanical engineering, there are multiple methods for fastening objects together. A pin joint is a solid cylinder-shaped device, similar to a bolt, which is used to connect objects at the joint area. This type of joint connection allows each object to rotate at the point of joint connection. Most mechanical devices that require bending or opening typically use a pin joint. II. OVER VIEW OF COSMOS WORKS Cosmos works is a useful software for design analysis in mechanical engineering. That’s an introduction for you who would like to learn more about COSMOS Works. COSMOS Works is a design analysis automation application fully integrated with Solid Works. This software uses the Finite Element Method (FEM) to simulate the working conditions of your designs and predict their behavior. FEM requires the solution of large systems of equations. Powered by fast solvers, COSMOS Works makes it possible for designers to quickly check the integrity of their designs and search for the optimum solution. ABSTRACT Pin jointed structures are more regularly used because they are simple to design, relatively inexpensive to make, easy to construct, and easy to modify. A pin joint is a solid cylinder-shaped device, similar to a bolt, which is used to connect objects at the joint area. The pin can only transmit a force and has no ability to resist rotation. They can be ‘fixed’ structures such as frames, or they can be structures that move, more normally referred to as mechanisms. In practice pin jointed structures often use bolts which are tightened and therefore they can resist rotation to a certain extent. This type of joint connection allows each object to rotate at the point of joint connection. Most mechanical devices that require bending or opening typically use a pin joint. These joints can be welded solid or allow movement between the two connected objects. In this thesis, analysis is done on the E Glass and S2 Glass epoxy composite plate with two serial holes by varying distance from the free edge of the plate to the diameter of the first hole and width of the specimen to the diameter of the holes and also and the distance between center of two holes-to- hole diameter. Structural and Fatigue analysis are done using Cosmos. KEYWORDS: Cosmos, Fatigue, PRO-E,Structural Analysis, Pin joints.
  • 2. Analysis of Serial Pinned Joints in Composite Materials www.ijceronline.com Open Access Journal Page 64 III. ANALYSIS OF PINNED JOINT 3.1 Original model 3.1.1 S2 glass fiber Structural analysis Fig1:Study 1-stress –stress1 Fig2: Study 1-Displacement Fig3:Study 1- strain strain 1 –displacement1 3.1.2 Fatigue analysis Fig4 :Study2-results-results1 Fig5:Study 2-results-results2 Fig 6: Study 2 –results- results3 3.2E glass epoxy 3.2.1Structural analysis Fig7: Study 1 – stress – stress1 Fig8: Study 1 displacement – Fig9: Study 1-strain –strain 1 displacement1 3.2.2 Fatigue analysis Fig10: Study 2- results –results 1 Fig11: Study 2 – results –results Fig12: Study 2-results – results3 3.3Changing hole distance 3.3.1 S2 Glass structural analysis Fig13: Study 1- stress –stress1 Fig14: Study 1-Displacement – Fig15: Study 1-Strain –strain 1 displacement 1 3.3.2 Fatigue analysis
  • 3. Analysis of Serial Pinned Joints in Composite Materials www.ijceronline.com Open Access Journal Page 65 Fig16: Study 2-Results- results1 Fig17: Study 2 –Results –result Fig18: STUDY 2 –Results –results 3 3.4E GLASS 3.3.1 Structural analysis Fig19: Study 1-Stress-Stress1 Fig20: Study 1-Displacement- Fig21 : Study 1-Strain-Strain1 Displacement1 3.3.2 Fatigue analysis Fig22: Study 2-Results-Results1 Fig23: Study 2-Results-Results2 Fig24: Study 2-Results- Results3 3.5 Changing link position 3.5.1 S2 glass fatigue analysis Fig25: Study 2-Results-Results1 Fig26: Study 2-Results-Results Fig27: Study 2-Results-Results3 3.5.2 E glass fatigue analysis Fig28: Study 2-Results-Results1 Fig29: Study 2-Results-Results2 Fig30 :Study 2-Results-Results 3.6 Changing fixed area 3.6.1 S2 glass fatigue analysis
  • 4. Analysis of Serial Pinned Joints in Composite Materials www.ijceronline.com Open Access Journal Page 66 Fig31:Study 2-Results-Results1 Fig32:Study 2-Results-Results2 Fig33: Study 2-Results- Results3 3.6.2 Fatigue analysis Fig34: Study 2-Results-Results1 Fig35: Study 2-Results-Results2 Fig36: Study 2-Results- Results3 IV. RESULTS TABLE 4.1 Original model Static Stress (N/mm2 ) Displacement (mm) Strain S2 Glass 9.2 2.420e-003 1.694e-006 E Glass 8.5 1.147e-008 9.234e-011 Table no.1 Static results Table no.2 Fatigue results 4.2 Changing hole distance Static Stress (N/mm2 ) Displacement (mm) Strain S2 Glass 8.5 1.813e-003 1.756e-006 E Glass 8.5 9.266e-003 8.973e-006 Table no.3 Static results Table no.4 Fatigue results 4.3 Changing link Static Stress (N/mm2 ) Displacement (mm) Strain S2 Glass 8.8 4.113e-004 1.619e-006 E Glass 8.7 8.962e-003 8.960e-006 Table no.5 Static results Table no.6 Fatigue results Fatigue Damage Load factor Life S2 Glass 1.001e-001 2.771e+019 1.001e+006 E Glass 1.001e-001 2.269e+024 1.001e+006 Fatigue Damage Load factor Life S2 Glass 1.001e-001 1.049e+017 1.001e+006 E Glass 1.001e+001 2.055e+016 1.001e+006 Fatigue Damage Load factor Life S2 Glass 1.001e-001 3.442e+017 1.001e+006 E Glass 1.001e-001 9.387e+015 1.001e+006
  • 5. Analysis of Serial Pinned Joints in Composite Materials www.ijceronline.com Open Access Journal Page 67 4.4 Changing fixed area Static Stress (N/mm2 ) Displacement (mm) Strain S2 Glass 9.6 2.200e-003 1.810e-006 E Glass 9.6 1.124e-002 9.251e-006 Table no.7 Static results Table no.8 Fatigue results V. CONCLUSIONS In this thesis, analysis is done on the E Glass and S2 Glass epoxy composite pinned joints with two serial holes by varying distance from the free edge of the plate to the diameter of the first hole and width of the specimen to the diameter of the holes and also and the distance between center of two holes-to-hole diameter. Structural and Fatigue analysis are done using Cosmos. By observing the structural analysis results, the stress and displacement values are less than their respective strength values. So using composite materials is safe for serial pinned joints. By observing fatigue analysis results, damage factor is very less for both materials, life is about 1e6 cycles. REFERENCES [1]. Experimental and numerical analysis of pinned-joints composite laminates: Effects of stacking sequences by UA Khashaba, Mechanical Engineering Department, Faculty of Engineering, King Abdulaziz University, Jeddah, Saudi Arabia [2]. A Numerical and Experimental Study of Woven Composite Pin-Joints by F. Pierron, Department of Mechanical and Materials Engineering, France [3]. Computation Method in Failure Analysis of mechanically Fastened Joints at Layered Composites by iIvana Ilić – Zlatko Petrovic – Mirko Maksimović – Slobodan Stupar – Dragi Stamenković, Serbia [4]. Influence of Filler Materials on Pinned Joints of Woven Glass Fiber Reinforced Epoxy Composites by H.M. Harsha, M.C. Murugesh and K.N. Bharath [5]. Department of Mechanical Engineering, GM Institute of Technology, Davangere, Karnataka, India [6]. Two-Dimensional Modeling of Composite Pinned-Joint Failure by Larry B. Lessard, Mahmood M. Shokrieh, Department of Mechanical Engineering, McGill University, Montreal, Quebec Fatigue Damage Load factor Life S2 Glass 1.001e-001 4.130e+018 1.001e+006 E Glass 1.001e-001 1.642e+018 1.001e+006