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Glass Fabric
April 2022
Glass Fabric
2
Glass Weave Warp Fill Warp Fill Fabric Fabric Fabric Fabric
Style Count Count Yarn Yarn Thickness Thickness Nominal Weight Nominal Weight
inches mm OSY g/m2
1035 Plain 66 68 ECD 900-1/0 ECD 900-1/0 0.0011 0.030 0.88 30
1037 Plain 70 73 ECC 1200-1/0 ECC 1200-1/0 0.0011 0.030 0.68 23
1067 Plain 70 70 ECD 900-1/0 ECD 900-1/0 0.0014 0.035 0.91 31
106 Plain 56 56 ECD 900-1/0 ECD 900-1/0 0.0013 0.032 0.73 25
1078 Plain 54 54 ECD 450 1/0 ECD 450 1/0 0.0017 0.040 1.41 48
1086 Plain 60 60 ECD 450 1/0 ECD 450 1/0 0.0022 0.050 1.60 54
1080 Plain 60 47 ECD 450-1/0 ECD 450-1/0 0.0021 0.064 1.45 49
2113 Plain 60 56 ECE225-1/0 ECD 450-1/0 0.0031 0.074 2.31 78
2313 Plain 60 64 ECE225- 1/0 ECD 450-1/0 0.0033 0.080 2.38 81
3313 Plain 61 62 ECDE300-1/0 ECDE300-1/0 0.0033 0.081 2.43 82
3070 Plain 70 70 ECDE300-1/0 ECDE300-1/0 0.0034 0.086 2.74 93
2116 Plain 60 58 ECE225-1/0 ECE225-1/0 0.0037 0.097 3.22 109
1506 Plain 46 45 ECE110-1/1 ECE110-1/0 0.0056 0.140 4.89 165
1652 Plain 52 52 ECG 150-1/0 ECG 150-1/0 0.0045 0.114 4.09 142
7628 Plain 44 31 ECG 75-1/0 ECG 75-1/0 0.0068 0.173 6.00 203
Fiberglass Yarn Nomenclature
1st Letter E = E-glass ( electrical grade )
2nd Letter C = Continuous Filaments
3rd Letter Filament Diameter C, D, E, DE, G
Ist number Yardage in one pound
2nd number Number of strands in a yarn/ strands plied or twisted
Spread Glass – Glass is spread out in various
processes
Currently, spread in both directions is industry standard
Square Weave – Glass that has a Balanced Density
and/or Yarn Counts in Warp and Fill Directions.
3
Definitions:
Standard Spread
4
Spread Glass
Standard Glass
106 Glass Examples
5
Photos courtesy of Isola R & D Laboratories
1035
Warp & Fill Count: 66 x 68 (ends/in)
Thickness: 0.0011” / 0.028 mm
6
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
1078
Warp & Fill Count: 54 x 54 (ends/in)
Thickness: 0.0017” / 0.043 mm
7
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
106
Warp & Fill Count: 56 x 56 (ends/in)
Thickness: 0.0013” / 0.033 mm
8
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
1067
Warp & Fill Count: 70 x 70 (ends/in)
Thickness: 0.0014” / 0.035 mm
9
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
1080
Warp & Fill Count: 60 x 47 (ends/in)
Thickness: 0.0021” / 0.053 mm
10
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
1086
Warp & Fill Count: 60 x 60 (ends/in)
Thickness: 0.0022” / 0.056 mm
11
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
2113
Warp & Fill Count: 60 x 56 (ends/in)
Thickness: 0.0031” / 0.079 mm
Glass yarn is different in x and y.
12
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
13
2313
Warp & Fill Count: 60 x 64 (ends/in)
Thickness: 0.0033” / 0.084 mm
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
14
3313
Warp & Fill Count: 60 x 62 (ends/in)
Thickness: 0.0033” / 0.084 mm
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
15
2116
Warp & Fill Count: 60 x 58 (ends/in)
Thickness: 0.0037” / 0.094 mm
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
16
1652
Warp & Fill Count: 52 x 52 (ends/in)
Thickness: 0.0045” / 0.114 mm
Woven Glass Fabric
Photos courtesy of Isola R & D Laboratories
7628
Warp & Fill Count: 44 x 31 (ends/in)
Thickness: 0.0068” / 0.173 mm
Composition determines the effects of glass on the
composite
Low glass CTE values increase the gap between other
components of the composite
Glass Yarn Properties
Advantage Disadvantage E-Glass D-Glass L-Glass NE-Glass T-Glass S-Glass
SiO2 Dk, Df Drilability 52-56% 72-76% 52-56% 52-56% 64-66% 64-66%
CaO Dk 20-25% 0% 0-10% 0% 0% 0-0.3%
Al2O3 Df 12-16% 0-5% 10-15% 10-18% 24-26% 24-26%
B2O3 Dk, Dk 5-10% 20-25% 15-20% 18-25% 0% 0%
MgO Meltability Dk 0-5% 0% 0-5% 5-12% 9-11% 9-11%
Na2O,K2O Dk, Df, Durability 0-1% 3-5% 0-1% 0-1% 0% 0-0.3%
TiO2,LiO2 Meltability 0% 0% 0-5% 0% 0% 0%
Low Dk Low CTE
Property
E-Glass (Standard)
Standard Dk & Df
Low cost
Readily available
Low Dk Glass
Lower Dk & Df
Increases cost ~5-6x
Increases lead time
Glass Style Decision Tree
E-glass
or
LDk glass
19
Thank You

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Isola Glass Fabric presentation for LJMU masters

  • 2. Glass Fabric 2 Glass Weave Warp Fill Warp Fill Fabric Fabric Fabric Fabric Style Count Count Yarn Yarn Thickness Thickness Nominal Weight Nominal Weight inches mm OSY g/m2 1035 Plain 66 68 ECD 900-1/0 ECD 900-1/0 0.0011 0.030 0.88 30 1037 Plain 70 73 ECC 1200-1/0 ECC 1200-1/0 0.0011 0.030 0.68 23 1067 Plain 70 70 ECD 900-1/0 ECD 900-1/0 0.0014 0.035 0.91 31 106 Plain 56 56 ECD 900-1/0 ECD 900-1/0 0.0013 0.032 0.73 25 1078 Plain 54 54 ECD 450 1/0 ECD 450 1/0 0.0017 0.040 1.41 48 1086 Plain 60 60 ECD 450 1/0 ECD 450 1/0 0.0022 0.050 1.60 54 1080 Plain 60 47 ECD 450-1/0 ECD 450-1/0 0.0021 0.064 1.45 49 2113 Plain 60 56 ECE225-1/0 ECD 450-1/0 0.0031 0.074 2.31 78 2313 Plain 60 64 ECE225- 1/0 ECD 450-1/0 0.0033 0.080 2.38 81 3313 Plain 61 62 ECDE300-1/0 ECDE300-1/0 0.0033 0.081 2.43 82 3070 Plain 70 70 ECDE300-1/0 ECDE300-1/0 0.0034 0.086 2.74 93 2116 Plain 60 58 ECE225-1/0 ECE225-1/0 0.0037 0.097 3.22 109 1506 Plain 46 45 ECE110-1/1 ECE110-1/0 0.0056 0.140 4.89 165 1652 Plain 52 52 ECG 150-1/0 ECG 150-1/0 0.0045 0.114 4.09 142 7628 Plain 44 31 ECG 75-1/0 ECG 75-1/0 0.0068 0.173 6.00 203 Fiberglass Yarn Nomenclature 1st Letter E = E-glass ( electrical grade ) 2nd Letter C = Continuous Filaments 3rd Letter Filament Diameter C, D, E, DE, G Ist number Yardage in one pound 2nd number Number of strands in a yarn/ strands plied or twisted
  • 3. Spread Glass – Glass is spread out in various processes Currently, spread in both directions is industry standard Square Weave – Glass that has a Balanced Density and/or Yarn Counts in Warp and Fill Directions. 3 Definitions:
  • 6. Photos courtesy of Isola R & D Laboratories 1035 Warp & Fill Count: 66 x 68 (ends/in) Thickness: 0.0011” / 0.028 mm 6
  • 7. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 1078 Warp & Fill Count: 54 x 54 (ends/in) Thickness: 0.0017” / 0.043 mm 7
  • 8. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 106 Warp & Fill Count: 56 x 56 (ends/in) Thickness: 0.0013” / 0.033 mm 8
  • 9. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 1067 Warp & Fill Count: 70 x 70 (ends/in) Thickness: 0.0014” / 0.035 mm 9
  • 10. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 1080 Warp & Fill Count: 60 x 47 (ends/in) Thickness: 0.0021” / 0.053 mm 10
  • 11. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 1086 Warp & Fill Count: 60 x 60 (ends/in) Thickness: 0.0022” / 0.056 mm 11
  • 12. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 2113 Warp & Fill Count: 60 x 56 (ends/in) Thickness: 0.0031” / 0.079 mm Glass yarn is different in x and y. 12
  • 13. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 13 2313 Warp & Fill Count: 60 x 64 (ends/in) Thickness: 0.0033” / 0.084 mm
  • 14. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 14 3313 Warp & Fill Count: 60 x 62 (ends/in) Thickness: 0.0033” / 0.084 mm
  • 15. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 15 2116 Warp & Fill Count: 60 x 58 (ends/in) Thickness: 0.0037” / 0.094 mm
  • 16. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 16 1652 Warp & Fill Count: 52 x 52 (ends/in) Thickness: 0.0045” / 0.114 mm
  • 17. Woven Glass Fabric Photos courtesy of Isola R & D Laboratories 7628 Warp & Fill Count: 44 x 31 (ends/in) Thickness: 0.0068” / 0.173 mm
  • 18. Composition determines the effects of glass on the composite Low glass CTE values increase the gap between other components of the composite Glass Yarn Properties Advantage Disadvantage E-Glass D-Glass L-Glass NE-Glass T-Glass S-Glass SiO2 Dk, Df Drilability 52-56% 72-76% 52-56% 52-56% 64-66% 64-66% CaO Dk 20-25% 0% 0-10% 0% 0% 0-0.3% Al2O3 Df 12-16% 0-5% 10-15% 10-18% 24-26% 24-26% B2O3 Dk, Dk 5-10% 20-25% 15-20% 18-25% 0% 0% MgO Meltability Dk 0-5% 0% 0-5% 5-12% 9-11% 9-11% Na2O,K2O Dk, Df, Durability 0-1% 3-5% 0-1% 0-1% 0% 0-0.3% TiO2,LiO2 Meltability 0% 0% 0-5% 0% 0% 0% Low Dk Low CTE Property
  • 19. E-Glass (Standard) Standard Dk & Df Low cost Readily available Low Dk Glass Lower Dk & Df Increases cost ~5-6x Increases lead time Glass Style Decision Tree E-glass or LDk glass 19