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TECNUBEL
Decommissioning & Dismantling
Robots, Remote Handling and Innovations
Nuclear Decommissioning & Waste Management
Conference
May 24-25th - Manchester
UNDER REVIEW
Newest TCB robot - ICOND Aachen Nov. 2016
Update
• ENGIE Electrabel
– Life Time Extensions
• +10y (50y) for the Oldest NPPs
• ‘Younger’ ones remain at 40y
Operations
– First Final Shutdown in 2022
NDC 2016
Our Progress
 Developing Competences
– Robots & Remote Handling
 Collaborate in search for Innovations
– I&C, Digitalization & Automatize
– Laser Decontamination
KEY FIGURES
Schoten Dessel
Villers-le-bouillet
> 40
> 400
> 65
Number of
Employees
Offices, technology &
training center
+ Germany, Karlsruhe
(Tecnubel GmbH)
€ 18 M
€ 32 M
€ 50 M € 50 M
2012 2013 2014 2015
Turnover
Update Ongoing D&D Projects
• Tecnubel is contractor in
– BELGONUCLEAIRE MOX Fuel Fabrication Plant
• First Industrial sized/ commercial D&D
– FBFC (Franco-Belge de Fabrication du Combustible)
• A subsidiary of AREVA
– Chemical Decontaminating Reactor Coolant Pump
• Westinghouse (Nijvel)
BN MOX Plant
– Shutdown 2006
– Dismantling started 2009
• D&D license 2008
• Start works in March 2009
– Two single-floor process buildings
(~5000 m²)
– 170 gloves boxes / 1.200 tons
infrastructure
Dessel
> Approaching End of Project
– Excellent Safety Track
Record
BN: Glove Box Dismantling
Dessel
Tent
Drum
Glove box
BN: Glove Box Dismantling
Dismantling BN Successful
> Thanks to Preparations and Training !
• Boxschool
– Train and Qualify
• Operators, procedures
and tools
FBFC Fuel Plant
(AREVA NP)
– Shutdown 2011
– Project Mgmt D&D
– Licensing Documentation
• Safety Authorities and Waste Regulator
– Dismantling and Decontamination
• Building
– Free Release
Chemical Decontamination
– Pioneer for RCPs
– EMMAC (EDF), NITROX-E (Westinghouse) and
MEDOC (SCK-CEN)
– Expert in Execution
– Developed own equipment
> …
– …
Collaboration with
Westinghouse
Developments
• Robots & Remote Handling
– Ongoing and future projects
• Radiation Hardened I&C
• Laser Decontamination
Working conditions? Dose Rates? Safety?
Efficiency? Cost? …
Launching a new business activity
 Robots & Remote Handling
– Qualified & Experienced operators
– Training & Competence Center
Ambition
– Pool of Qualified operators
– Offer Remote Handling Solutions
• Plants & Facilities in Operation
• Dismantling & Decontamination work
Current Projects
• KTE (WAK) – Karlsruhe (D)
1. Dismantling of activated Biological shield KNK Reactor
2. Dismantling of Hot Cells – irradiated fuel examination
Facts:
– 8 Remote Handling Experts assist in modifying, testing and
implementation of remote controlled equipment
– Long run projects: > 2020
– Staffing 8 > 12
Test stand KNK
Hot Cells
Current Projects
• ITU JRC – Karlsruhe (D)
– Maintenance of Master-Slave remote
handling equipment Hot Cells
• Remote Handling Experts at KHG (D)
– “Nuclear Fire Brigade”
– Training and Maintenance
• O&M Training (Ukraine)
– ICSRM at Chernobyl NPP
Future project
Remote Handling at Tihange
• RAW is expensive
• Limited on-site storage capacity RAW
– Creativity needed
 Solutions: Compacting & Sorting
• Remote Handling experts asked to study, implement and
execute the operations
– to conduct remotely to limit workers dose
Control &
Command Station
– Compact
– Modular
Principle Lay Out
380VA
Connection by
10m cables Central
Unit
Central
Unit
operators
Master arms
Controlled area
Connection by 30-60m
or 120m cables
Camera Slave arms
Non controlled area
380VA
Innovation
• R&D
– Radiation Hardened Electronics
– New Decontamination Techniques
Smart sensing for radiation environments
Innovation
Decontamination by Laser Cleaning
Conclusions
• ENGIE
– NPP Operator and Engineering & Service provider
• BU BENELUX
– Understanding the Needs of D&D projects
• Cost Driven
• Improve Efficiency and Safety
• Reduce risks
– Developing its competences in D&D
• Become a player on the current market
• To get prepared for its own decommissioning projects
Questions?
peter.berben@engie.com

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Is D&D a motor for Innovation?

  • 1. TECNUBEL Decommissioning & Dismantling Robots, Remote Handling and Innovations Nuclear Decommissioning & Waste Management Conference May 24-25th - Manchester UNDER REVIEW Newest TCB robot - ICOND Aachen Nov. 2016
  • 2. Update • ENGIE Electrabel – Life Time Extensions • +10y (50y) for the Oldest NPPs • ‘Younger’ ones remain at 40y Operations – First Final Shutdown in 2022
  • 4. Our Progress  Developing Competences – Robots & Remote Handling  Collaborate in search for Innovations – I&C, Digitalization & Automatize – Laser Decontamination
  • 5. KEY FIGURES Schoten Dessel Villers-le-bouillet > 40 > 400 > 65 Number of Employees Offices, technology & training center + Germany, Karlsruhe (Tecnubel GmbH) € 18 M € 32 M € 50 M € 50 M 2012 2013 2014 2015 Turnover
  • 6. Update Ongoing D&D Projects • Tecnubel is contractor in – BELGONUCLEAIRE MOX Fuel Fabrication Plant • First Industrial sized/ commercial D&D – FBFC (Franco-Belge de Fabrication du Combustible) • A subsidiary of AREVA – Chemical Decontaminating Reactor Coolant Pump • Westinghouse (Nijvel)
  • 7. BN MOX Plant – Shutdown 2006 – Dismantling started 2009 • D&D license 2008 • Start works in March 2009 – Two single-floor process buildings (~5000 m²) – 170 gloves boxes / 1.200 tons infrastructure Dessel > Approaching End of Project – Excellent Safety Track Record
  • 8. BN: Glove Box Dismantling Dessel Tent Drum Glove box
  • 9. BN: Glove Box Dismantling
  • 10. Dismantling BN Successful > Thanks to Preparations and Training ! • Boxschool – Train and Qualify • Operators, procedures and tools
  • 11. FBFC Fuel Plant (AREVA NP) – Shutdown 2011 – Project Mgmt D&D – Licensing Documentation • Safety Authorities and Waste Regulator – Dismantling and Decontamination • Building – Free Release
  • 12. Chemical Decontamination – Pioneer for RCPs – EMMAC (EDF), NITROX-E (Westinghouse) and MEDOC (SCK-CEN) – Expert in Execution – Developed own equipment > … – … Collaboration with Westinghouse
  • 13. Developments • Robots & Remote Handling – Ongoing and future projects • Radiation Hardened I&C • Laser Decontamination Working conditions? Dose Rates? Safety? Efficiency? Cost? …
  • 14. Launching a new business activity  Robots & Remote Handling – Qualified & Experienced operators – Training & Competence Center Ambition – Pool of Qualified operators – Offer Remote Handling Solutions • Plants & Facilities in Operation • Dismantling & Decontamination work
  • 15. Current Projects • KTE (WAK) – Karlsruhe (D) 1. Dismantling of activated Biological shield KNK Reactor 2. Dismantling of Hot Cells – irradiated fuel examination Facts: – 8 Remote Handling Experts assist in modifying, testing and implementation of remote controlled equipment – Long run projects: > 2020 – Staffing 8 > 12
  • 16.
  • 17.
  • 19. Current Projects • ITU JRC – Karlsruhe (D) – Maintenance of Master-Slave remote handling equipment Hot Cells • Remote Handling Experts at KHG (D) – “Nuclear Fire Brigade” – Training and Maintenance • O&M Training (Ukraine) – ICSRM at Chernobyl NPP
  • 20. Future project Remote Handling at Tihange • RAW is expensive • Limited on-site storage capacity RAW – Creativity needed  Solutions: Compacting & Sorting • Remote Handling experts asked to study, implement and execute the operations – to conduct remotely to limit workers dose
  • 21. Control & Command Station – Compact – Modular
  • 22. Principle Lay Out 380VA Connection by 10m cables Central Unit Central Unit operators Master arms Controlled area Connection by 30-60m or 120m cables Camera Slave arms Non controlled area 380VA
  • 23. Innovation • R&D – Radiation Hardened Electronics – New Decontamination Techniques
  • 24. Smart sensing for radiation environments
  • 27. Conclusions • ENGIE – NPP Operator and Engineering & Service provider • BU BENELUX – Understanding the Needs of D&D projects • Cost Driven • Improve Efficiency and Safety • Reduce risks – Developing its competences in D&D • Become a player on the current market • To get prepared for its own decommissioning projects