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Introduction to Mark Johnson
Presentation:-
Update -
Information -
Direction -
Approval -
Slides – 13
Time – 8 minutes
Purpose
Introduction to Mark Johnson
Agenda:-
• Life History Growing Up
British Army
Manufacturing
• Management Style
• Priorities
Introduction to Mark Johnson
Agenda:-
• Life History Growing Up
British Army
Manufacturing
• Management Style
• Priorities
West Germany
1976 - 78
Introduction to Mark Johnson
• Life History Growing Up
Born in Aldershot 1970
Father served with
3rd Parachute
Regiment
Settled to Mother’s
home town
Left School in 1987 Maths
Physics
Technology
Biology
English
Home Economics
Geography
Avid Follower
Sports played in my youth
District School Cricket County Rugby
Regional Athletics Swindon Doubles
Singapore
1974 - 76
Swindon
1978 - 1988
Introduction to Mark Johnson
Agenda:-
• Life History Growing Up
British Army
Manufacturing
• Management Style
• Priorities
Introduction to Mark Johnson
• Life History British Army
Joined the
British Army
(REME) in 1988
City and
Guilds PTs I,
II & III in
Automotive
Engineering
(Distinction)
Locations of service
Military Instructor / ExpertVehicles Maintained / Repaired
Rank Corporal
Arctic Survival
Arctic Warfare
Nuclear
Biological
Chemical
Warfare
Weapons Instructor
and marksman
Served all
over the
World
Medals awarded
Introduction to Mark Johnson
Agenda:-
• Life History Growing Up
British Army
Manufacturing
• Management Style
• Priorities
Introduction to Mark Johnson
• Life History Manufacturing
After leaving the Army in 1996
Kingston
University
HND Mechanical Engineering
Lift / Line
design
Engineer
1998
Settled down
with Niki
Brought up
son James (16)
Joined Honda
Swindon 2000
15 years in the Paint Shop Car
Plant 2
Manufacturing Skills Set – examples-
• Cost per Unit Calculation / Controllable, Non Controllable.
• Paint Material Optimisation / best application parameters / TE.
• Manpower setting v process.
• Process Balancing / Process Operation Control.
• Uptime Efficiency improvement.
• Line rate setting (Tact).
• Inventory modelling and volume setting.
• Baking window optimisation.
• Quality gate Management.
• Quality Trigger levels setting.
• Quality expectation Management.
• Supplier Protocols.
• KPI Management / FBC (What controls / influences the KPI’s) .
• Employment law / Terms and conditions.
• Disciplinary / reward / Role & Responsibility.
• Environmental Law implementation.
• Business Planning / Project Management.
• Quality Tool utilisation.
Introduction to Mark Johnson
Agenda:-
• Life History Growing Up
British Army
Manufacturing
• Management Style
• Priorities
Introduction to Mark Johnson
• Management Style
‘All Manufacturing Facilities MUST supply a product on time, to an agreed
specification or expectation, without fail. At a reasonable price’
Philosophy Security
Clear Structure
Role and
Responsibility
Fully supportive and
cohesive team
Measurable KPI’s
Business
Mindset
Perception
- Self
- Operation
- Customer
Clarity of
Operation
Process
Capability
Company
Standards
Best Practice /
Benchmarking
Process
repeatability
Individual
performance
Regular
Reviews
PDCA Cycle
Root Cause
Analysis
Equipment
Failure Analysis
Investment
Requirements
Scrap
prevention
Waste stream
understanding
Equipment
Optimisation
Cleaning
Training
Requirements
Consistency of
Management
Quality Systems
Process
Management
Trigger
Management
Confirmation of
TrainingBusiness
Evolution
Profit
Margin
Introduction to Mark Johnson
Agenda:-
• Life History Growing Up
British Army
Manufacturing
• Management Style
• Priorities
Introduction to Mark Johnson
• Priorities
Process
Capability
Company
Standards
Best Practice /
Benchmarking
Process
repeatability
Individual
performance
Regular
Reviews
PDCA Cycle
Root Cause
Analysis
Equipment
Failure Analysis
Investment
Requirements
Scrap
prevention
Waste stream
understanding
Equipment
Optimisation
Cleaning
Training
Requirements
Consistency of
Management
Quality Systems
Process
Management
Trigger
Management
Confirmation of
Training
Level I Level II Level III
1
3a 3b 3c
2
Agree with Director
Introduction to Mark Johnson
Questions?

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Introduction to Mark Johnson

  • 1. Introduction to Mark Johnson Presentation:- Update - Information - Direction - Approval - Slides – 13 Time – 8 minutes Purpose
  • 2. Introduction to Mark Johnson Agenda:- • Life History Growing Up British Army Manufacturing • Management Style • Priorities
  • 3. Introduction to Mark Johnson Agenda:- • Life History Growing Up British Army Manufacturing • Management Style • Priorities
  • 4. West Germany 1976 - 78 Introduction to Mark Johnson • Life History Growing Up Born in Aldershot 1970 Father served with 3rd Parachute Regiment Settled to Mother’s home town Left School in 1987 Maths Physics Technology Biology English Home Economics Geography Avid Follower Sports played in my youth District School Cricket County Rugby Regional Athletics Swindon Doubles Singapore 1974 - 76 Swindon 1978 - 1988
  • 5. Introduction to Mark Johnson Agenda:- • Life History Growing Up British Army Manufacturing • Management Style • Priorities
  • 6. Introduction to Mark Johnson • Life History British Army Joined the British Army (REME) in 1988 City and Guilds PTs I, II & III in Automotive Engineering (Distinction) Locations of service Military Instructor / ExpertVehicles Maintained / Repaired Rank Corporal Arctic Survival Arctic Warfare Nuclear Biological Chemical Warfare Weapons Instructor and marksman Served all over the World Medals awarded
  • 7. Introduction to Mark Johnson Agenda:- • Life History Growing Up British Army Manufacturing • Management Style • Priorities
  • 8. Introduction to Mark Johnson • Life History Manufacturing After leaving the Army in 1996 Kingston University HND Mechanical Engineering Lift / Line design Engineer 1998 Settled down with Niki Brought up son James (16) Joined Honda Swindon 2000 15 years in the Paint Shop Car Plant 2 Manufacturing Skills Set – examples- • Cost per Unit Calculation / Controllable, Non Controllable. • Paint Material Optimisation / best application parameters / TE. • Manpower setting v process. • Process Balancing / Process Operation Control. • Uptime Efficiency improvement. • Line rate setting (Tact). • Inventory modelling and volume setting. • Baking window optimisation. • Quality gate Management. • Quality Trigger levels setting. • Quality expectation Management. • Supplier Protocols. • KPI Management / FBC (What controls / influences the KPI’s) . • Employment law / Terms and conditions. • Disciplinary / reward / Role & Responsibility. • Environmental Law implementation. • Business Planning / Project Management. • Quality Tool utilisation.
  • 9. Introduction to Mark Johnson Agenda:- • Life History Growing Up British Army Manufacturing • Management Style • Priorities
  • 10. Introduction to Mark Johnson • Management Style ‘All Manufacturing Facilities MUST supply a product on time, to an agreed specification or expectation, without fail. At a reasonable price’ Philosophy Security Clear Structure Role and Responsibility Fully supportive and cohesive team Measurable KPI’s Business Mindset Perception - Self - Operation - Customer Clarity of Operation Process Capability Company Standards Best Practice / Benchmarking Process repeatability Individual performance Regular Reviews PDCA Cycle Root Cause Analysis Equipment Failure Analysis Investment Requirements Scrap prevention Waste stream understanding Equipment Optimisation Cleaning Training Requirements Consistency of Management Quality Systems Process Management Trigger Management Confirmation of TrainingBusiness Evolution Profit Margin
  • 11. Introduction to Mark Johnson Agenda:- • Life History Growing Up British Army Manufacturing • Management Style • Priorities
  • 12. Introduction to Mark Johnson • Priorities Process Capability Company Standards Best Practice / Benchmarking Process repeatability Individual performance Regular Reviews PDCA Cycle Root Cause Analysis Equipment Failure Analysis Investment Requirements Scrap prevention Waste stream understanding Equipment Optimisation Cleaning Training Requirements Consistency of Management Quality Systems Process Management Trigger Management Confirmation of Training Level I Level II Level III 1 3a 3b 3c 2 Agree with Director
  • 13. Introduction to Mark Johnson Questions?