Industry 4.0
Industrie 4.0: Fourth Industrial Revolution
SOURCE: SIEMENS AG
Key concepts of Industry 4.0
 Industry 4.0 is the paradigm of connecting different kinds of physical devices
enriched with embedded electronics to a network or internet, so they
interact, man to machine of machine to machine, facilitating IT-enabled mass
customization in manufacturing.
 Transformation of manufacturing processes with the help of IoT platforms into
cyber-physical systems that are increasingly adaptable, digitalised,
interconnected and demand-driven, process to allow for customized,
personalized and high-quality products.
 For Industry 4.0 production, it is essential to implement both the horizontal
and vertical integration of the value network and the production inside the
factory.
Adolph, Lars, et al., 2016
Industrie 4.0
https://www.slideshare.net/TheBostonConsultingGroup/sprinting-to-value-in-industry-40
Industrie 4.0
six design
principles
Interoperability
 Interoperability: the ability of CPS, humans and Smart Factories to connect
and communicate with each other via the Internet of Things and the Internet
of Services
 Connection of CPS, people and manufacturing systems
 Collaboration
 IT and OT convergence
 IoT and People
 Standards, protocols and connected data
Virtualization
 Virtualization: a virtual copy of the Smart Factory which is created by linking
sensor data with virtual plant models and simulation models
 Virtual representations and copies
 Sensor data and contextual data
 Context-aware information
 Digital manufacturing and plant models
 Simulation models and digital twins
Decentralization
 Decentralization: the ability of CPS within Smart Factories to make decisions
on their own
 Autonomous and semi-autonomous decisions
 Intelligence towards the edge
 The cyber-physical system as a decision maker
 Human/machine element in planning and deciding
 Ubiquitous decentralization from manufacturing to warehousing and logistics
Real-Time Capability
 Real-Time Capability: the capability to collect and analyze data and provide
the insights immediately
 Real-time data for real-time economy
 Immediate collection and analysis to obtain desired insights
 Fast data for flexibility
 Focus on decisions
 Preventive/predictive maintenance
Service Orientation
 Service Orientation: offering of services (of CPS, humans and Smart
Factories) via the Internet of Services
 Cyber-physical systems supporting people
 As-a-service-economy
 Personalization and value-added with focus on customer
 Internet of services
 New service models
Modularity
 Modularity: flexible adaptation of Smart Factories for changing requirements
of individual modules
 Replacement or expansion of individual models as response to changing needs
 Customer-centricity
 Flexibility and agility
 Planning for the unpredictable
 Dynamic environment: capabilities for swift changes
Industrie 4.0 Smart Factory
SOURCE: CAPGEMINI
CPPS = CYBER-PHYSICAL PRODUCTION SYSTEM
M2M = MACHINE-TO-MACHINE
Industrie 4.0 Smart Factory
SOURCE: ROLAND BERGER STRATEGY CONSULTANTS
Industrie 4.0 Supply Chain
SOURCE: CAPGEMINI
RAW MATERIAL
SUPPLIER
LOGISTICS
MANUFACTURER
LOGISTICS
CUSTOMER
END USER
LOGISTICS
SUPPLY CHAIN:
Some Industrie 4.0 Technologies
Digital
workflows and
platforms
End-to-end
(E2E) process
management
Smart,
autonomous
assets
Human
interaction
Logistics systems across the networked industry
Big
data
3D printing &
virtualization
New digital
business
models
SOURCE: PROF. DR. ANDRÉ LUDWIG
Soon Everything Will Be Smart
SOURCE: PROF. DR. ANDRÉ LUDWIG
Connected Devices Projection
2003 2010 2015 2020
500 Million 12.5 Billion 25 Billion 50 Billion
World
Population
Connected
Devices
Connected
Devices Per
Person 0.08 1.84 6.58
3.47
6.3 Billion 6.8 Billion 7.2 Billion 7.6 Billion
More connected
devices than people
(Conservative)
2008
SOURCE: CISCO
Information is changing the world
Smart Buildings
Internet
AC power sub-meters
Gas/Water sub-meters
Temp, Hum., Light, CO2
sensors
Outdoor temperature
Relay nodes
Routers
Dashboards
SOURCE: CISCO
Smart Manufacturing
Supply Chain
Distribution Center
Customer
Business
Systems, ERP
Smart Grid
Smart Factory
• Dynamic plant configuration, readiness
• Dynamic product configuration
• Dynamic inventory minimization
SOURCE: ROBERT GRAYBILL
THANK YOU

Industry evaluation and effectiveness of

  • 1.
  • 2.
    Industrie 4.0: FourthIndustrial Revolution SOURCE: SIEMENS AG
  • 3.
    Key concepts ofIndustry 4.0  Industry 4.0 is the paradigm of connecting different kinds of physical devices enriched with embedded electronics to a network or internet, so they interact, man to machine of machine to machine, facilitating IT-enabled mass customization in manufacturing.  Transformation of manufacturing processes with the help of IoT platforms into cyber-physical systems that are increasingly adaptable, digitalised, interconnected and demand-driven, process to allow for customized, personalized and high-quality products.  For Industry 4.0 production, it is essential to implement both the horizontal and vertical integration of the value network and the production inside the factory. Adolph, Lars, et al., 2016
  • 4.
  • 5.
  • 7.
  • 8.
    Interoperability  Interoperability: theability of CPS, humans and Smart Factories to connect and communicate with each other via the Internet of Things and the Internet of Services  Connection of CPS, people and manufacturing systems  Collaboration  IT and OT convergence  IoT and People  Standards, protocols and connected data
  • 9.
    Virtualization  Virtualization: avirtual copy of the Smart Factory which is created by linking sensor data with virtual plant models and simulation models  Virtual representations and copies  Sensor data and contextual data  Context-aware information  Digital manufacturing and plant models  Simulation models and digital twins
  • 10.
    Decentralization  Decentralization: theability of CPS within Smart Factories to make decisions on their own  Autonomous and semi-autonomous decisions  Intelligence towards the edge  The cyber-physical system as a decision maker  Human/machine element in planning and deciding  Ubiquitous decentralization from manufacturing to warehousing and logistics
  • 11.
    Real-Time Capability  Real-TimeCapability: the capability to collect and analyze data and provide the insights immediately  Real-time data for real-time economy  Immediate collection and analysis to obtain desired insights  Fast data for flexibility  Focus on decisions  Preventive/predictive maintenance
  • 12.
    Service Orientation  ServiceOrientation: offering of services (of CPS, humans and Smart Factories) via the Internet of Services  Cyber-physical systems supporting people  As-a-service-economy  Personalization and value-added with focus on customer  Internet of services  New service models
  • 13.
    Modularity  Modularity: flexibleadaptation of Smart Factories for changing requirements of individual modules  Replacement or expansion of individual models as response to changing needs  Customer-centricity  Flexibility and agility  Planning for the unpredictable  Dynamic environment: capabilities for swift changes
  • 14.
    Industrie 4.0 SmartFactory SOURCE: CAPGEMINI CPPS = CYBER-PHYSICAL PRODUCTION SYSTEM M2M = MACHINE-TO-MACHINE
  • 15.
    Industrie 4.0 SmartFactory SOURCE: ROLAND BERGER STRATEGY CONSULTANTS
  • 17.
    Industrie 4.0 SupplyChain SOURCE: CAPGEMINI RAW MATERIAL SUPPLIER LOGISTICS MANUFACTURER LOGISTICS CUSTOMER END USER LOGISTICS SUPPLY CHAIN:
  • 18.
    Some Industrie 4.0Technologies Digital workflows and platforms End-to-end (E2E) process management Smart, autonomous assets Human interaction Logistics systems across the networked industry Big data 3D printing & virtualization New digital business models SOURCE: PROF. DR. ANDRÉ LUDWIG
  • 19.
    Soon Everything WillBe Smart SOURCE: PROF. DR. ANDRÉ LUDWIG
  • 20.
    Connected Devices Projection 20032010 2015 2020 500 Million 12.5 Billion 25 Billion 50 Billion World Population Connected Devices Connected Devices Per Person 0.08 1.84 6.58 3.47 6.3 Billion 6.8 Billion 7.2 Billion 7.6 Billion More connected devices than people (Conservative) 2008 SOURCE: CISCO
  • 21.
  • 22.
    Smart Buildings Internet AC powersub-meters Gas/Water sub-meters Temp, Hum., Light, CO2 sensors Outdoor temperature Relay nodes Routers Dashboards SOURCE: CISCO
  • 23.
    Smart Manufacturing Supply Chain DistributionCenter Customer Business Systems, ERP Smart Grid Smart Factory • Dynamic plant configuration, readiness • Dynamic product configuration • Dynamic inventory minimization SOURCE: ROBERT GRAYBILL
  • 24.