Project Presentation

                                                    Dr. Raimund BROECHLER
                                                    Senior Delivery Manager
                                                INTRASOFT International S.A.




http://www.imagine-futurefactory.eu
Project Overview


           Innovative End-to-end Management of Dynamic
                      Manufacturing Networks
                        http://www.imagine-futurefactory.eu


IP Project, co-funded by the European Union under the Virtual Factories and
Enterprises theme (FoF-ICT-2011.7.3, Grant Agreement No: 285132)


Project start: September 2011
Duration: 36 months
Project Coordinator: INTRASOFT International S.A.
14 different organisations from 10 different countries




Tuesday, 12 June 2012                         SDPS 2012 - Berlin, Germany
Consortium

3 leading IT industry corporations                                         7 leading IT Research organisations
                                                                                       NATIONAL
                                                                                       TECHNICAL           National Technical University of Athens
                               INTRASOFT International S.A.                            UNIVERSITY OF
                                                                                       ATHENS
                                                                                                           Decision Support Systems Laboratory
                                                                  DECI SI ON SUPPORT SYSTEM S LABORATORY


                               SOFTWARE AG                                                                 Scientific Academy for Service
                                                                                                           Technology e.V.

                               Santer REPLY S.p.A.                                                         UNINOVA – Instituto de
                                                                                                           Desenvolimento de Novas Tecnologias

1 specialized SME                                                                                          University of Patras, Laboratory for
                           LOGO Elektronik Ticaret                                                         Manufacturing Systems and Automation
                           Hizmetleri A.S.
                                                                                                           Centre National de la Recherche
2 world-leading industrial organisations                                                                   Scientifique
                       European Aeronautic Defense and
                       Space Company EADS France SAS
                                                                                                           Fraunhofer Institute for Manufacturing
                           Centro Riserche FIAT S.C.p.A.
                                                                                                           Engineering and Automation IPA

1 innovation promoting organisation
                                                                                                           The University of Warwick

                                                              5 Living Labs
       Tuesday, 12 June 2012                                             SDPS 2012 - Berlin, Germany
The IMAGINE Concept

Current manufacturing practices comprise of siloed point solutions
•    No global visibility
•    No timely reaction to problems & changes
•    No easy entry points for SMEs


IMAGINE offers an innovative plug & produce manufacturing model and networked
manufacturing solution:
• Effective end-to-end Management of Complex Dynamic Manufacturing Networks
• Rapid and Trustworthy Setup of Robust Networks
• Collaborative Product Development
• Effective Network Monitoring and Reconfiguration
• Improved Resource Utilisation, Quality Assurance, Reduction of Production Costs and Time




Tuesday, 12 June 2012                            SDPS 2012 - Berlin, Germany
Objectives & Contribution

•   A novel management method for effective and cost-efficient DMN management in
    the form of the IMAGINE Management and Monitoring Framework

•   Development, pre-commercial demonstration and experimentation, and strong
    validation via a 5 Living Labs approach:
      –     Aerospace and Defense domain (EADS)
      –     Multi-site single factory context (Fraunhofer IPA)
      –     Furniture Manufacturing domain (AIDIMA)
      –     Car Manufacturing domain (FIAT)
      –     Engineering domain (UoW/WMCCM)

•   Recommendations and Best Practices for Solution-oriented Networked
    Manufacturing

•   Contribution to Standards

•   Spreading Excellence by disseminating knowledge and research results, and close
    collaboration with relevant EU projects

Tuesday, 12 June 2012                                  SDPS 2012 - Berlin, Germany
IMAGINE DMN Framework

                                                                End-to-end management of DMN
                                                                                                                     Monitor &
•    Relies on end-to-end                Configure                                            Design                  Govern
     integrated ICT solutions
     that effectively enable
     the management of
     networked manufacturing
                                  blueprint                              blueprint                       blueprint               blueprint
     supply chains
                                   Planning                               Sourcing                      Manufacture              Deliver


•    Is market-oriented with                  Production
                                              Project
                                                                                      SC1



     focus on value chain       O1.1
                                .1
                                       O1.1
                                              O1.1
                                              .2
                                                       O1.2

                                                       O1.2
                                                                              SC2           SC3

                                                                        SC4         SC5     SC6

     streamlining and support
     for innovative business
     models
                                                              Collaboration platform & Information Bus



                                        CRM                      ERP                      SPC          WMS            APS        LIMS


    Tuesday, 12 June 2012                                           SDPS 2012 - Berlin, Germany
IMAGINE DMN Framework Lifecycle


                                          Network                       End-to-End                Monitoring &
                                        Configuration               Manufacturing Design         Governance Suite
An innovative flexible service                                             Suite
                                    Profile      Profile
engineering methodology            Selector     Composer             Blueprint
                                                                                                  Monitor
                                                                                   Simulation
that supports and guides                                            Customizer                             Simulation
developers when developing                Network                                                Compliance
                                        Configuration                                             Assurance
large-scale, complex
manufacturing applications
on integrated collaborative         Partner        Manufacturing             End-to-end                Quality
                                                     Blueprint            Production Process          Assurance
manufacturing management           Blueprint
                                  Repository        Repository                Repository              Blueprint
systems
                                                         Production Integration Bus


                                         CRM            ERP         SPC            WMS          APS         LIMS




    Tuesday, 12 June 2012                           SDPS 2012 - Berlin, Germany
IMAGINE KPIs

Network level:
•   Time for manufacturing network design, re-configuration, re- engineering: up to -15%
•   Time-to-market at manufacturing network level: up to -20%


Factory level:
•   Time for multi-site factory design, re-configuration, re- engineering: -20%
•   Time-to-production: Up to -30% for product variants and up to -20% for new or legacy
    products
•   Cost for multi-site factory design, re-configuration, re- engineering: -30%
•   Ramp-up time: up to -30%
•   Process Capability Index Cp: >=2.0


Other Major Savings:
•   Resource utilisation: 10% - 15%
•   Delivery time: 15% - 20%


Tuesday, 12 June 2012                            SDPS 2012 - Berlin, Germany
Expected Impact

       Large Industries                                       SMEs                                           Research
•   Agile value chain streamlining             •   Collaborative entrepreneurial                 •   End-to-end management of
•   New business models based on                   innovation                                        manufacturing networks
    sustainable value creation                 •   Favorable business environment                    formulated for the product’s
•   Economy of scope and scale                     and access to wider markets                       lifecycle
•   Dynamically respond to global              •   Boost competitiveness                         •   Sustainability concerns integrated
    competition                                •   Joining of complementary skills                   within next generation enterprise
•   Improved efficiency, adaptability              and capacities                                •   Integrated information pipelines
    and collaboration                          •   Brand building and reputation                     across the supply networks
•   Smart recourse management                      management – better visibility                •   Bi-directoral technology and
    within a supply network                    •   Sharing of risks and recourses                    knowledge exchange




                               Trade Associations                                    IT Industry
                        •     More dynamic business                •       Opening up new market
                              ecosystems in their industry of              opportunities for ICT products
                              influence                                    and services
                        •     Better negotiation and consulting    •       ICT support for a more social and
                              power                                        sustainable enterprise




      Tuesday, 12 June 2012                                            SDPS 2012 - Berlin, Germany
Get Involved in our SIGs

                                                                            Special Interest Group #1
                                                                            INDUSTRY Community
Join the IMAGINE Specific
Interest Groups for
collaboration during the                                                        IMAGINE Partners’
                                                                            Supply Chain Collaborators
different phases of the                                                   Collaborators Network (SMEs)
project!


Get early access on
deliverables!                            IMAGINE
                                         partners
Share your thoughts and
opinion!
                                                                                Special Interest Group #2
Call for Participation is now                                                    SCIENTIFIC Community
open!


More details:
http://www.imagine-futurefactory.eu                                     General Stakeholders


     Tuesday, 12 June 2012                SDPS 2012 - Berlin, Germany
Meet us in Future Events


•   Management of Dynamic Networked Enterprises (MADYNE) @ IEEE WETICE 2012
        25 June 2012 - Toulouse, France



•   13th IFIP Working Conference on VIRTUAL ENTERPRISES - PRO-VE' 12
          1-3 October 2012 - Bournemouth, UK



•   Int. Conference on Advances in Production Management Systems - APMS 2012
           24-26 September - Rhodes, Greece




Tuesday, 12 June 2012                     SDPS 2012 - Berlin, Germany
Thank you for your attention!

http://www.imagine-futurefactory.eu                info@imagine-futurefactory.eu


ImagineFF                                           Imagine Future Factory


ImagineFutureFactory                                ImagineFutureFactory

                                  SDPS 2012 - Berlin, Germany

IMAGINE Project Presentation @ SDPS 2012

  • 1.
    Project Presentation Dr. Raimund BROECHLER Senior Delivery Manager INTRASOFT International S.A. http://www.imagine-futurefactory.eu
  • 2.
    Project Overview Innovative End-to-end Management of Dynamic Manufacturing Networks http://www.imagine-futurefactory.eu IP Project, co-funded by the European Union under the Virtual Factories and Enterprises theme (FoF-ICT-2011.7.3, Grant Agreement No: 285132) Project start: September 2011 Duration: 36 months Project Coordinator: INTRASOFT International S.A. 14 different organisations from 10 different countries Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 3.
    Consortium 3 leading ITindustry corporations 7 leading IT Research organisations NATIONAL TECHNICAL National Technical University of Athens INTRASOFT International S.A. UNIVERSITY OF ATHENS Decision Support Systems Laboratory DECI SI ON SUPPORT SYSTEM S LABORATORY SOFTWARE AG Scientific Academy for Service Technology e.V. Santer REPLY S.p.A. UNINOVA – Instituto de Desenvolimento de Novas Tecnologias 1 specialized SME University of Patras, Laboratory for LOGO Elektronik Ticaret Manufacturing Systems and Automation Hizmetleri A.S. Centre National de la Recherche 2 world-leading industrial organisations Scientifique European Aeronautic Defense and Space Company EADS France SAS Fraunhofer Institute for Manufacturing Centro Riserche FIAT S.C.p.A. Engineering and Automation IPA 1 innovation promoting organisation The University of Warwick 5 Living Labs Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 4.
    The IMAGINE Concept Currentmanufacturing practices comprise of siloed point solutions • No global visibility • No timely reaction to problems & changes • No easy entry points for SMEs IMAGINE offers an innovative plug & produce manufacturing model and networked manufacturing solution: • Effective end-to-end Management of Complex Dynamic Manufacturing Networks • Rapid and Trustworthy Setup of Robust Networks • Collaborative Product Development • Effective Network Monitoring and Reconfiguration • Improved Resource Utilisation, Quality Assurance, Reduction of Production Costs and Time Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 5.
    Objectives & Contribution • A novel management method for effective and cost-efficient DMN management in the form of the IMAGINE Management and Monitoring Framework • Development, pre-commercial demonstration and experimentation, and strong validation via a 5 Living Labs approach: – Aerospace and Defense domain (EADS) – Multi-site single factory context (Fraunhofer IPA) – Furniture Manufacturing domain (AIDIMA) – Car Manufacturing domain (FIAT) – Engineering domain (UoW/WMCCM) • Recommendations and Best Practices for Solution-oriented Networked Manufacturing • Contribution to Standards • Spreading Excellence by disseminating knowledge and research results, and close collaboration with relevant EU projects Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 6.
    IMAGINE DMN Framework End-to-end management of DMN Monitor & • Relies on end-to-end Configure Design Govern integrated ICT solutions that effectively enable the management of networked manufacturing blueprint blueprint blueprint blueprint supply chains Planning Sourcing Manufacture Deliver • Is market-oriented with Production Project SC1 focus on value chain O1.1 .1 O1.1 O1.1 .2 O1.2 O1.2 SC2 SC3 SC4 SC5 SC6 streamlining and support for innovative business models Collaboration platform & Information Bus CRM ERP SPC WMS APS LIMS Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 7.
    IMAGINE DMN FrameworkLifecycle Network End-to-End Monitoring & Configuration Manufacturing Design Governance Suite An innovative flexible service Suite Profile Profile engineering methodology Selector Composer Blueprint Monitor Simulation that supports and guides Customizer Simulation developers when developing Network Compliance Configuration Assurance large-scale, complex manufacturing applications on integrated collaborative Partner Manufacturing End-to-end Quality Blueprint Production Process Assurance manufacturing management Blueprint Repository Repository Repository Blueprint systems Production Integration Bus CRM ERP SPC WMS APS LIMS Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 8.
    IMAGINE KPIs Network level: • Time for manufacturing network design, re-configuration, re- engineering: up to -15% • Time-to-market at manufacturing network level: up to -20% Factory level: • Time for multi-site factory design, re-configuration, re- engineering: -20% • Time-to-production: Up to -30% for product variants and up to -20% for new or legacy products • Cost for multi-site factory design, re-configuration, re- engineering: -30% • Ramp-up time: up to -30% • Process Capability Index Cp: >=2.0 Other Major Savings: • Resource utilisation: 10% - 15% • Delivery time: 15% - 20% Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 9.
    Expected Impact Large Industries SMEs Research • Agile value chain streamlining • Collaborative entrepreneurial • End-to-end management of • New business models based on innovation manufacturing networks sustainable value creation • Favorable business environment formulated for the product’s • Economy of scope and scale and access to wider markets lifecycle • Dynamically respond to global • Boost competitiveness • Sustainability concerns integrated competition • Joining of complementary skills within next generation enterprise • Improved efficiency, adaptability and capacities • Integrated information pipelines and collaboration • Brand building and reputation across the supply networks • Smart recourse management management – better visibility • Bi-directoral technology and within a supply network • Sharing of risks and recourses knowledge exchange Trade Associations IT Industry • More dynamic business • Opening up new market ecosystems in their industry of opportunities for ICT products influence and services • Better negotiation and consulting • ICT support for a more social and power sustainable enterprise Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 10.
    Get Involved inour SIGs Special Interest Group #1 INDUSTRY Community Join the IMAGINE Specific Interest Groups for collaboration during the IMAGINE Partners’ Supply Chain Collaborators different phases of the Collaborators Network (SMEs) project! Get early access on deliverables! IMAGINE partners Share your thoughts and opinion! Special Interest Group #2 Call for Participation is now SCIENTIFIC Community open! More details: http://www.imagine-futurefactory.eu General Stakeholders Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 11.
    Meet us inFuture Events • Management of Dynamic Networked Enterprises (MADYNE) @ IEEE WETICE 2012 25 June 2012 - Toulouse, France • 13th IFIP Working Conference on VIRTUAL ENTERPRISES - PRO-VE' 12 1-3 October 2012 - Bournemouth, UK • Int. Conference on Advances in Production Management Systems - APMS 2012 24-26 September - Rhodes, Greece Tuesday, 12 June 2012 SDPS 2012 - Berlin, Germany
  • 12.
    Thank you foryour attention! http://www.imagine-futurefactory.eu info@imagine-futurefactory.eu ImagineFF Imagine Future Factory ImagineFutureFactory ImagineFutureFactory SDPS 2012 - Berlin, Germany