This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, compensator valves, relief valves, and shuttle valves.
- Disassembling the remote control valve by removing parts like the push button, rubber boot, and handle.
-
Hyundai hl757 tm 7a wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts of the steering unit and steering cylinder. The disassembly process involves removing screws, seals, springs, and other components in a specific order. Assembly is the reverse of disassembly, with parts cleaned, inspected, lubricated and installed in the proper sequence while ensuring proper alignment of markings. Tightening torques are provided for screws. Tools required are also listed.
Hyundai hl740(tm) 7 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling the transmission of a vehicle. It describes how to remove components like the filter unit, warning switch, hydraulic control unit, duct plate, gaskets, converter safety valve, transmission pump, clutches, input shaft, and more. Detailed steps and diagrams are included, along with the required special tools to complete each step safely and properly.
Hyundai hl750 tm 3 wheel loader service repair manualdfujdjkskekmmd
The document provides disassembly and assembly instructions for three hydraulic components:
1. A priority valve with 20 parts that requires cleaning parts and replacing O-rings during assembly.
2. A steering valve with 25 parts where disassembly requires removing parts in a specific order and cleaning is important for assembly.
3. A cushion valve with 16 parts that likely has similar disassembly and cleaning steps as the other components.
Hyundai hl760 (#1001 #1301) wheel loader service repair manualdfujdjkskekmmd
1. The document provides disassembly and assembly instructions for a priority valve and steering valve. It includes detailed steps and diagrams showing the parts for each.
2. The priority valve disassembly involves removing parts like the spool assembly, springs, and relief cartridge. Assembly requires cleaning parts and replacing seals before reinstalling components.
3. The steering valve disassembly requires removing parts such as the end cap, gerotor set, drive components, and spool/sleeve assembly. Assembly involves cleaning parts, replacing seals, and carefully reinstalling components like springs and pins. Proper alignment and torque settings are important.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hyundai hl770 7 wheel loader service repair manualujjjjfkksekmmdm
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering and work equipment systems. Each section includes groups covering structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly. The document provides detailed steps and diagrams for disassembling and assembling components like the main pump, main control valve, and double acting spools within the various systems. Precautions are outlined and proper procedures and torque specifications are provided to ensure correct reassembly.
Hyundai r160 lc 9 crawler excavator service repair manualfksjksmmde
This document provides instructions for the removal and installation of a pump device. It includes:
1. Steps for removing the pump such as draining fluids, disconnecting hoses and bolts, and removing the pump assembly.
2. Details on installing the pump by reversing the removal steps, and bleeding air from the system.
3. An illustration and explanation of the main pump structure and components.
4. Guidelines for disassembly and assembly of the pump, noting cleaning, lubrication and torque specifications for reinstallation.
Hyundai r110 7 crawler excavator service repair manualfhsjekkdkem
This document provides instructions for removing and installing a hydraulic pump. It describes:
1. Draining the oil from the hydraulic tank and disconnecting hydraulic lines and hoses before removing mounting bolts and pulling the pump assembly out of the housing.
2. Disassembling the pump by removing swash plate, pistons, seals, and valve plates. Cleaning and inspecting parts is emphasized before reassembly.
3. Reassembling the pump by reversing the disassembly steps and tightening bolts to the specified torques. Bleeding air from the system by loosening plugs is described.
Hyundai hl757 tm 7a wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts of the steering unit and steering cylinder. The disassembly process involves removing screws, seals, springs, and other components in a specific order. Assembly is the reverse of disassembly, with parts cleaned, inspected, lubricated and installed in the proper sequence while ensuring proper alignment of markings. Tightening torques are provided for screws. Tools required are also listed.
Hyundai hl740(tm) 7 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling the transmission of a vehicle. It describes how to remove components like the filter unit, warning switch, hydraulic control unit, duct plate, gaskets, converter safety valve, transmission pump, clutches, input shaft, and more. Detailed steps and diagrams are included, along with the required special tools to complete each step safely and properly.
Hyundai hl750 tm 3 wheel loader service repair manualdfujdjkskekmmd
The document provides disassembly and assembly instructions for three hydraulic components:
1. A priority valve with 20 parts that requires cleaning parts and replacing O-rings during assembly.
2. A steering valve with 25 parts where disassembly requires removing parts in a specific order and cleaning is important for assembly.
3. A cushion valve with 16 parts that likely has similar disassembly and cleaning steps as the other components.
Hyundai hl760 (#1001 #1301) wheel loader service repair manualdfujdjkskekmmd
1. The document provides disassembly and assembly instructions for a priority valve and steering valve. It includes detailed steps and diagrams showing the parts for each.
2. The priority valve disassembly involves removing parts like the spool assembly, springs, and relief cartridge. Assembly requires cleaning parts and replacing seals before reinstalling components.
3. The steering valve disassembly requires removing parts such as the end cap, gerotor set, drive components, and spool/sleeve assembly. Assembly involves cleaning parts, replacing seals, and carefully reinstalling components like springs and pins. Proper alignment and torque settings are important.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hyundai hl770 7 wheel loader service repair manualujjjjfkksekmmdm
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering and work equipment systems. Each section includes groups covering structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly. The document provides detailed steps and diagrams for disassembling and assembling components like the main pump, main control valve, and double acting spools within the various systems. Precautions are outlined and proper procedures and torque specifications are provided to ensure correct reassembly.
Hyundai r160 lc 9 crawler excavator service repair manualfksjksmmde
This document provides instructions for the removal and installation of a pump device. It includes:
1. Steps for removing the pump such as draining fluids, disconnecting hoses and bolts, and removing the pump assembly.
2. Details on installing the pump by reversing the removal steps, and bleeding air from the system.
3. An illustration and explanation of the main pump structure and components.
4. Guidelines for disassembly and assembly of the pump, noting cleaning, lubrication and torque specifications for reinstallation.
Hyundai r110 7 crawler excavator service repair manualfhsjekkdkem
This document provides instructions for removing and installing a hydraulic pump. It describes:
1. Draining the oil from the hydraulic tank and disconnecting hydraulic lines and hoses before removing mounting bolts and pulling the pump assembly out of the housing.
2. Disassembling the pump by removing swash plate, pistons, seals, and valve plates. Cleaning and inspecting parts is emphasized before reassembly.
3. Reassembling the pump by reversing the disassembly steps and tightening bolts to the specified torques. Bleeding air from the system by loosening plugs is described.
Hyundai r130 lc 3 crawler excavator service repair manualfksjksmmde
The document provides instructions for removing and installing a hydraulic pump. It describes disconnecting pilot line hoses, draining the oil, removing mounting bolts, and lifting out the pump assembly. For installation, it lists cleaning components like the suction strainer and breather, adding new oil, bleeding air from the system, and checking for leaks once started. It also includes an exploded diagram of the pump components and lists tools and torque specifications needed for maintenance.
Hyundai r140 lc 9 crawler excavator service repair manualfksjksmmde
This document provides instructions for removing and installing a hydraulic pump. It describes removing the pump by draining the oil, disconnecting hoses and pipes, and removing mounting bolts. Installation is the reverse of removal. It also provides details on the pump components, bleeding air from the system, and tightening torques for bolts. Regulator structure and components are also outlined.
Hyundai hsl850 7 skid steer loader service repair manualfjjsekdmme
The document provides instructions for removing and installing a travel motor on an excavator. It describes:
1) Removing the motor by draining oil, loosening bolts, and removing hydraulic lines and covers.
2) Disassembling the motor by removing pins, plates, seals, and shafts.
3) Cleaning and inspecting individual parts before reassembly.
4) Reassembling the motor by reversing the disassembly steps, replacing seals, and torquing bolts.
Hitachi ex3500 3 excavatora service repair manualfjjskekdmmme
This document provides information and instructions related to disassembling, assembling, and repairing an EX3500-3 workshop manual. It discusses precautions for disassembling and assembling, including cleaning parts, using matching marks, and inspecting components. It also provides details on tightening specifications and procedures, such as bolt torque values, tightening orders, and locking methods. The document aims to ensure repairs are done correctly and safely.
Hyundai hl770 7 a wheel loader service repair manualfjjskekdmmse
This document provides instructions for disassembling and assembling a flow amplifier structure. It describes in detail how to disassemble 14 parts of the structure including end covers, spools, valves, and orifices. Cleaning, inspection, lubrication and assembly steps are also outlined. The assembly sections describe how to rebuild 3 key components: the shock/suction valve, check valve, and amplifier spool. Precise torques are specified for tightening several parts.
Hyundai hsl850 7 a skid steer loader service repair manualfjjskekdmmse
This document provides instructions for removing and installing a HST pump on an excavator. It describes disconnecting hoses from the HST pump and auxiliary pump, loosening nuts and bolts to remove the pump, and reversing the steps to install it. It also details the structures of the HST pump including its components and port names. Finally, it outlines procedures for adjusting settings like mechanical zero position and relief valves, and provides instructions for disassembling and reassembling parts of the pump.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Hitachi ex3500 3 excavatora service repair manualjmdms eekduui
This document provides instructions and guidelines for disassembling and assembling an EX3500-3 workshop manual. It includes:
1) Precautions for disassembling such as cleaning parts, using matching marks, inspecting wear, and arranging parts in an orderly fashion.
2) Instructions for assembling including cleaning parts, replacing seals, applying grease, and using the proper tools.
3) Guidelines for tasks like bleeding air from hydraulic systems, installing floating seals, and tightening bolts in a particular order or pattern.
This document provides instructions for servicing the steering components of a KYMCO XCITING 400i motorcycle. It describes removing and installing the handlebars, switch housings, and throttle. It also covers removing and installing the steering stem, including instructions for inspecting and replacing the steering bearings and races. Troubleshooting tips are provided for issues like hard steering, steering to one side, or not tracking straight.
Hyundai hl770 7 wheel loader service repair manualufjjsejfkskemme
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering, and work equipment systems. Each section includes groups covering structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly. The document provides detailed steps and diagrams for disassembling and assembling components like the main pump, main control valve, and double acting spools. Safety precautions are noted, and proper torque specifications and replacement of parts like seals and O-rings are emphasized.
Hyundai hl770 7 wheel loader service repair manualfjkskekxsdcmdmme
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering and work equipment systems. Each section includes groups covering structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly. The document provides detailed steps and diagrams for disassembling and assembling components like the main pump, main control valve, and double acting spools within the various systems. Precautions are outlined and proper procedures and torque specifications are provided to ensure correct reassembly.
Hyundai hl770 7 wheel loader service repair manualfjjsekmmm
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering, and work equipment systems. Each section includes descriptions of component structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly instructions. The document provides detailed steps and diagrams for disassembling and reassembling major components like the main pump and main control valve. Safety precautions and proper procedures are emphasized throughout.
Hyundai hl757 7 a wheel loader service repair manualudjjjskkkdmm
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts that make up the steering unit and steering cylinder. The disassembly process is outlined in 14 steps, removing components like the end cover, gearwheel set, cardan shaft, and seals. The assembly section provides 25 steps for reassembling the components in the reverse order and includes details on lubrication and torque specifications. Tools required are also listed along with their purposes.
Hyundai hl757 tm 7a wheel loader service repair manualudjjjskkkdmm
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts of the steering unit and steering cylinder in detail. The disassembly process is outlined in 14 steps, removing components like the end cover, gearwheel set, cardan shaft, and seals. The assembly section provides 25 steps for reassembling the components in reverse order and notes important positions and markings. Tools needed and tightening torques are also specified.
Hyundai r110 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for removing and installing a hydraulic pump.
The key steps for removal are:
1) Draining the oil from the hydraulic tank and piping
2) Disconnecting all hoses and lines connected to the pump
3) Removing mounting bolts and pulling the pump assembly out of the housing
The key steps for installation are:
1) Cleaning and replacing any worn parts like filters or seals
2) Adding oil to the hydraulic tank
3) Bleeding air from the system by loosening vent plugs and running the engine
4) Checking for oil leaks after installation is complete.
The document also provides diagrams and part numbers for the pump components and instructions for
Still diesel fork truck forklift r70 20 compact series service repair manualudfjjsjekkemm
The document provides instructions for jacking up and working on a truck. It describes:
- Jacking the truck up safely at designated points beneath the mast or frame to carry out maintenance tasks.
- Details of the truck's welded steel frame with a bolt-on cast iron counterweight, and warnings not to jack the truck up at the rear counterweight.
- Components of the rear counterweight including three bolts that should be torqued to 660 Nm.
Still diesel fork truck forklift r70 16 compact series service repair manualufsiekdolskek
The document provides instructions for jacking up and working on a truck. It describes:
- Jacking the truck up safely by placing jacks under specific frame locations, but never at the rear counterweight.
- The welded steel frame has a bolt-on cast iron counterweight. The rear counterweight can be removed by loosening three bolts.
- Safety precautions for jacking up the truck including applying the parking brake, chocking the wheels, and only using jacks of suitable capacity.
Still diesel fork truck forklift r70 18 compact series service repair manualudfjjsjekkemm
The document provides instructions for jacking up and working on a truck. It describes:
- Jacking the truck up safely at designated points beneath the mast or frame to carry out maintenance tasks.
- Details of the truck's welded steel frame with a bolt-on cast iron counterweight, and warnings not to jack the truck up at the rear counterweight.
- Components of the rear counterweight including three bolts that should be torqued to 660 Nm.
Hyundai r130 lc 3 crawler excavator service repair manualfksjksmmde
The document provides instructions for removing and installing a hydraulic pump. It describes disconnecting pilot line hoses, draining the oil, removing mounting bolts, and lifting out the pump assembly. For installation, it lists cleaning components like the suction strainer and breather, adding new oil, bleeding air from the system, and checking for leaks once started. It also includes an exploded diagram of the pump components and lists tools and torque specifications needed for maintenance.
Hyundai r140 lc 9 crawler excavator service repair manualfksjksmmde
This document provides instructions for removing and installing a hydraulic pump. It describes removing the pump by draining the oil, disconnecting hoses and pipes, and removing mounting bolts. Installation is the reverse of removal. It also provides details on the pump components, bleeding air from the system, and tightening torques for bolts. Regulator structure and components are also outlined.
Hyundai hsl850 7 skid steer loader service repair manualfjjsekdmme
The document provides instructions for removing and installing a travel motor on an excavator. It describes:
1) Removing the motor by draining oil, loosening bolts, and removing hydraulic lines and covers.
2) Disassembling the motor by removing pins, plates, seals, and shafts.
3) Cleaning and inspecting individual parts before reassembly.
4) Reassembling the motor by reversing the disassembly steps, replacing seals, and torquing bolts.
Hitachi ex3500 3 excavatora service repair manualfjjskekdmmme
This document provides information and instructions related to disassembling, assembling, and repairing an EX3500-3 workshop manual. It discusses precautions for disassembling and assembling, including cleaning parts, using matching marks, and inspecting components. It also provides details on tightening specifications and procedures, such as bolt torque values, tightening orders, and locking methods. The document aims to ensure repairs are done correctly and safely.
Hyundai hl770 7 a wheel loader service repair manualfjjskekdmmse
This document provides instructions for disassembling and assembling a flow amplifier structure. It describes in detail how to disassemble 14 parts of the structure including end covers, spools, valves, and orifices. Cleaning, inspection, lubrication and assembly steps are also outlined. The assembly sections describe how to rebuild 3 key components: the shock/suction valve, check valve, and amplifier spool. Precise torques are specified for tightening several parts.
Hyundai hsl850 7 a skid steer loader service repair manualfjjskekdmmse
This document provides instructions for removing and installing a HST pump on an excavator. It describes disconnecting hoses from the HST pump and auxiliary pump, loosening nuts and bolts to remove the pump, and reversing the steps to install it. It also details the structures of the HST pump including its components and port names. Finally, it outlines procedures for adjusting settings like mechanical zero position and relief valves, and provides instructions for disassembling and reassembling parts of the pump.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Hitachi ex3500 3 excavatora service repair manualjmdms eekduui
This document provides instructions and guidelines for disassembling and assembling an EX3500-3 workshop manual. It includes:
1) Precautions for disassembling such as cleaning parts, using matching marks, inspecting wear, and arranging parts in an orderly fashion.
2) Instructions for assembling including cleaning parts, replacing seals, applying grease, and using the proper tools.
3) Guidelines for tasks like bleeding air from hydraulic systems, installing floating seals, and tightening bolts in a particular order or pattern.
This document provides instructions for servicing the steering components of a KYMCO XCITING 400i motorcycle. It describes removing and installing the handlebars, switch housings, and throttle. It also covers removing and installing the steering stem, including instructions for inspecting and replacing the steering bearings and races. Troubleshooting tips are provided for issues like hard steering, steering to one side, or not tracking straight.
Hyundai hl770 7 wheel loader service repair manualufjjsejfkskemme
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering, and work equipment systems. Each section includes groups covering structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly. The document provides detailed steps and diagrams for disassembling and assembling components like the main pump, main control valve, and double acting spools. Safety precautions are noted, and proper torque specifications and replacement of parts like seals and O-rings are emphasized.
Hyundai hl770 7 wheel loader service repair manualfjkskekxsdcmdmme
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering and work equipment systems. Each section includes groups covering structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly. The document provides detailed steps and diagrams for disassembling and assembling components like the main pump, main control valve, and double acting spools within the various systems. Precautions are outlined and proper procedures and torque specifications are provided to ensure correct reassembly.
Hyundai hl770 7 wheel loader service repair manualfjjsekmmm
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering, and work equipment systems. Each section includes descriptions of component structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly instructions. The document provides detailed steps and diagrams for disassembling and reassembling major components like the main pump and main control valve. Safety precautions and proper procedures are emphasized throughout.
Hyundai hl757 7 a wheel loader service repair manualudjjjskkkdmm
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts that make up the steering unit and steering cylinder. The disassembly process is outlined in 14 steps, removing components like the end cover, gearwheel set, cardan shaft, and seals. The assembly section provides 25 steps for reassembling the components in the reverse order and includes details on lubrication and torque specifications. Tools required are also listed along with their purposes.
Hyundai hl757 tm 7a wheel loader service repair manualudjjjskkkdmm
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts of the steering unit and steering cylinder in detail. The disassembly process is outlined in 14 steps, removing components like the end cover, gearwheel set, cardan shaft, and seals. The assembly section provides 25 steps for reassembling the components in reverse order and notes important positions and markings. Tools needed and tightening torques are also specified.
Hyundai r110 7 crawler excavator service repair manualfhsejkdkmem
This document provides instructions for removing and installing a hydraulic pump.
The key steps for removal are:
1) Draining the oil from the hydraulic tank and piping
2) Disconnecting all hoses and lines connected to the pump
3) Removing mounting bolts and pulling the pump assembly out of the housing
The key steps for installation are:
1) Cleaning and replacing any worn parts like filters or seals
2) Adding oil to the hydraulic tank
3) Bleeding air from the system by loosening vent plugs and running the engine
4) Checking for oil leaks after installation is complete.
The document also provides diagrams and part numbers for the pump components and instructions for
Still diesel fork truck forklift r70 20 compact series service repair manualudfjjsjekkemm
The document provides instructions for jacking up and working on a truck. It describes:
- Jacking the truck up safely at designated points beneath the mast or frame to carry out maintenance tasks.
- Details of the truck's welded steel frame with a bolt-on cast iron counterweight, and warnings not to jack the truck up at the rear counterweight.
- Components of the rear counterweight including three bolts that should be torqued to 660 Nm.
Still diesel fork truck forklift r70 16 compact series service repair manualufsiekdolskek
The document provides instructions for jacking up and working on a truck. It describes:
- Jacking the truck up safely by placing jacks under specific frame locations, but never at the rear counterweight.
- The welded steel frame has a bolt-on cast iron counterweight. The rear counterweight can be removed by loosening three bolts.
- Safety precautions for jacking up the truck including applying the parking brake, chocking the wheels, and only using jacks of suitable capacity.
Still diesel fork truck forklift r70 18 compact series service repair manualudfjjsjekkemm
The document provides instructions for jacking up and working on a truck. It describes:
- Jacking the truck up safely at designated points beneath the mast or frame to carry out maintenance tasks.
- Details of the truck's welded steel frame with a bolt-on cast iron counterweight, and warnings not to jack the truck up at the rear counterweight.
- Components of the rear counterweight including three bolts that should be torqued to 660 Nm.
Kawasaki 70 z7b wheel loader service repair manual (serial no. 70c6 5001 and up)hhfjksekmm
This document provides disassembly and assembly instructions for removing and installing the cab on a wheel loader. It outlines 14 steps including draining fluids, releasing pressures, removing bolts and covers. Precautions are provided regarding escaping fluids, capping open lines, and ensuring pressures are released from the hydraulic and other systems. The document contains diagrams illustrating the specific components and their locations.
Hitachi ex5500 6 hydraulic excavator service repair manualjfjskekdhnejd
This document contains workshop manuals for servicing an excavator organized by section and group. Section 1 covers general information including precautions for disassembling/assembling, tightening specifications, painting procedures, and bleeding air from hydraulic systems. Section 2 covers systems in the upperstructure such as the cab, swing device, control valve, and lift cylinders. Section 3 covers the undercarriage including the swing bearing, travel device, and track components. Section 4 covers the front attachment. The technical manuals sections provide operational principles, system descriptions, and component operation procedures. The final sections cover operational performance testing and troubleshooting.
Similar to Hyundai hl780 9 wheel loader service repair manual (17)
Hyundai hl750 tm 3 wheel loader service repair manualudjjjskkkdmm
1. The document provides detailed instructions for disassembling and assembling a priority valve and steering valve. It includes labeled diagrams of the parts.
2. The disassembly process involves carefully removing parts like springs, seals, spools, and relief cartridges. Cleaning is emphasized.
3. The assembly process specifies lubricating parts and installing them in reverse order, taking care to position seals and springs correctly.
Hyundai hl740(tm) 7 wheel loader service repair manualudjjjskkkdmm
This document provides instructions for disassembling and assembling the transmission of a vehicle. It describes how to remove components like the filter unit, warning switch, hydraulic control unit, duct plate, gaskets, converter safety valve, transmission pump, clutches, input shaft, and more. Detailed steps and diagrams are included, along with the required special tools to complete each step safely and properly.
Hyster n177 (h70 ft) forklift service repair manualudjjjskkkdmm
The document provides specifications and capacities for various lift truck models. It includes the lifting capacity, counterweight, tire sizes, fuel capacities, engine oil quantities, cooling system capacities, hydraulic tank capacities, transmission quantities, brake fluid amounts, differential and drive axle oils, and electrical system details. The document also provides transmission oil pressure specifications and general drive axle repair procedures.
Hyster k019 (h360 hd2 ec) forklift service repair manualudjjjskkkdmm
This document provides specifications for service and repair of H300HD2, H330HD2, H360HD2, and H360HD2-EC lift trucks. It includes tables listing counterweight weights, basic truck weights, engine specifications, hydraulic system details, tire sizes, mast speeds, and torque specifications for components like transmissions, axles, brakes and steering systems. Key information includes engine displacement and power ratings, hydraulic pump flow rates, relief valve pressures, tire sizes for various models, and lifting/lowering speeds at different pump capacities.
Hyster k019 (h360 hd2) forklift service repair manualudjjjskkkdmm
This document provides specifications for service and repair of H300HD2, H330HD2, H360HD2, and H360HD2-EC lift trucks. It includes tables listing counterweight weights, basic truck weights, engine specifications, hydraulic system details, tire sizes, mast speeds, and torque specifications for components like transmissions, axles, brakes and steering systems. Key information includes engine displacement and power ratings, hydraulic pump flow rates, relief valve pressures, tire sizes for various models, and lifting/lowering speeds at different pump capacities.
Hyster k019 (h330 hd2) forklift service repair manualudjjjskkkdmm
This document provides specifications for service and repair of H300HD2, H330HD2, H360HD2, and H360HD2-EC lift trucks. It includes tables listing counterweight weights, basic truck weights, engine specifications, hydraulic system details, tire sizes, mast speeds, and torque specifications for components like transmissions, axles, brakes and steering systems. Key details include engine displacement and power ratings, hydraulic pump flow rates, relief valve pressures, and tightening torques for fasteners.
Hyster k019 (h250 48 hd2) forklift service repair manualudjjjskkkdmm
This document provides specifications for service and repair of H300HD2, H330HD2, H360HD2, and H360HD2-EC lift trucks. It includes tables listing counterweight weights, basic truck weights, engine specifications, hydraulic system details, tire sizes, mast speeds, and torque specifications for components like transmissions, axles, brakes and steering systems. Key information includes engine displacement and power ratings, hydraulic pump flow rates, relief valve pressures, tire sizes for various models, and lifting/lowering speeds at different pump capacities.
Hyster k019 (h230 48 hd2) forklift service repair manualudjjjskkkdmm
This document provides specifications for service and repair of H300HD2, H330HD2, H360HD2, and H360HD2-EC lift trucks. It includes tables listing counterweight weights, basic truck weights, engine specifications, hydraulic system details, tire sizes, mast speeds, and torque specifications for components like transmissions, axles, brakes and steering systems. Key information includes engine displacement and power ratings, hydraulic pump flow rates, relief valve pressures, tire sizes for various models, and lifting/lowering speeds at different pump capacities.
Hyundai hl760 (#1001 #1301) wheel loader service repair manualudjjjskkkdmm
1. The document provides disassembly and assembly instructions for a priority valve and steering valve. It includes detailed steps and diagrams for removing and replacing over 30 individual parts for each valve.
2. Cleanliness is emphasized as important for both disassembly and assembly. All parts should be cleaned with solvent and lubricated with grease before reassembly.
3. Proper positioning and alignment of parts is crucial during assembly, such as aligning spring slots and ensuring pins remain horizontal. Torque specifications are provided for tightening screws.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 75 tractor service repair m...udjjjskkkdmm
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Hyundai hl780 9 wheel loader service repair manual
1.
2. 6-67
1. MAIN PUMP
1. MAIN PUMP (STEERING PUMP, LOADER PUMP)
STRUCTURE
STRUCTURE
1)
1)
GROUP 4 DISASSEMBLY AND ASSEMBLY
GROUP 4 DISASSEMBLY AND ASSEMBLY
1 Rotary group
1-1 High speed rotary group
1-2 Control plate
2 Adjusting piece
5 Pump housing
6 Port plate
7 Swash plate
8 Drive shaft
12 Adjustment shim
15 Taper roller bearing
16 Taper roller bearing
17 Bearing liner
20 Shaft seal ring
22 O-ring
23 O-ring
25 V-ring
27 Socket screw
30 Locking screw
31 Double break-off pin
33 Cylinder pin
51 Control valve
5
51
25
20
15
8
17
30
7
22
6,31
27
23
33
12
16
2
1-1
1-2
2
78096WE11
3. 6-68
GENERAL REPAIR GUIDELINES
GENERAL REPAIR GUIDELINES
Observe the following guidelines when
carrying out repairs on hydraulic pumps.
Close off all openings of the hydraulic unit.
Replace all of the seals.
Use only original spare parts.
Check all sealing and sliding surfaces for
wear.
Re-work of the sliding surfaces by using,
for example abrasive paper, can damage
the surface.
Fill the hydraulic pump with hydraulic oil
before commissioning.
Change the shaft seal and check its
sliding surface (drive shaft) and housing,
grease the sealing ring.
(2)
2)
2)
ö
(1)
(2)
(3)
ö
(4)
2
1
75796WE60
Assemble the sealing ring, fitting tool
holds the correct position of the sealing
ring in the pump housing.
Assemble the circlip in the correct
position.
(3)
75796WE58
SEALING THE DRIVE SHAFT
SEALING THE DRIVE SHAFT
Protect the drive shaft.
Remove the circlip.
Remove the shaft seal.
1 Circlip 2 Shaft seal
3)
3)
(1)
75796WE59
4. 6-69
A
A
1
75796WE62
SEALING
SEALING / CLEANING THE CONTROL
CLEANING THE CONTROL
VALVE
VALVE
Disassemble the control valve.
Measure dimension A and note down.
Check sealing surface (1).
4)
4)
(1)
ö
Mark the location of the connection plate
on the housing.
(2)
75796WE64
75796WE63
DISASSEMBLE THE PUMP
DISASSEMBLE THE PUMP
Remove the control valve.
5)
5)
(1)
5. 6-70
Remove the connection plate fixing bolts
and the connection plate.
Distributor plate and adjustment piston
can drop down.
(3)
ö
75796WE65
Remove distributor plate.
Take note of the orientation.
Remove bearing with withdrawal tool.
Do not damage the sealing surface.
(4)
ö
75796WE66
Remove the rotary group in a horizontal
position.
(5)
75796WE67
6. 6-71
Remove swash plate and bearing shells.
(6)
75796WE68
Remove the circlip and the shaft seal.
(7)
75796WE69
Remove the drive shaft through rear side.
(8)
75796WE70
Pre-tension the spring (1) using a suitable
device.
Remove circlip (2).
Remove spring (1) and pressure pins (3).
(9)
1
2
3 75796WE72
7. 6-72
Use bearing puller to remove outer
bearing race of front bearing out of
housing press seat.
(10)
75796WE74
Remove the control plate.
(11)
75796WE75
Use bearing puller to remove outer
bearing race of rear bearing - press seat.
(12)
75796WE76
Disassemble the guide of control piston
(Mounting position: pilot valve side).
(13)
75796WE77
8. 6-73
Disassemble the guide of the opposite
piston.
(14)
75796WE78
75796WE79
INSPECT HINTS
INSPECT HINTS
Renew all bearings.
6)
6)
(1)
1
2 3
4
5
6
75796WE80
Check :
1 Wear on splines, rust
2 Drive shaft seal wear grooves
3 Bearing seat
4 Splines for cylinder drive
5 Bearing seat
(2)
Check :
Sliding surface free of grooves.
(3)
75796WE81
1
9. 6-74
Check :
Bearing surfaces.
(4)
75796WE82
Check :
Check to see that there are no scratches
or metal deposits on the sliding surface
(1) and that there is no axial play (2)
(Pistons must only be replaced as a set).
(6)
75796WE83
Check :
That the retaining plate is free of grooves
and that there is no wear in the slipper
pad area.
(5)
1
2
2
75796WE84
Check :
1 Cylinder bores
2 Splines
(7)
1
2
75796WE85
10. 6-75
Free of grooves, no signs of wear.
(8)
75796WE86
Check :
Cylinder sliding surface free of grooves,
no wear, no embedded foreign particles.
That there are no scratches on the control
plate. (Only replace them as a set).
(9)
75796WE87
Check :
Mounting surface - control plate
undamaged.
(10) L1
75796WE88
Check :
Check running conditions of the control
piston.
(11)
75796WE89
11. 6-76
Check :
Check running conditions of the opposite
piston.
(12)
75796WE90
0~0.05mm
Position A
75796WE91
ADJUSTMENT OF TAPER ROLLER
ADJUSTMENT OF TAPER ROLLER
BEARING SET
BEARING SET
Cast iron housing must have initial
tension of the bearings: 0~0,05 mm, grind
position A if necessary.
7)
7)
(1)
75796WE92
PUMP ASSEMBLY
PUMP ASSEMBLY
Fit the seal into the housing.
Fit the circlip.
8)
8)
(1)
75796WE93
Fit the drive with bearing from rear end.
Do not touch seal lip with edge of keyway
or spline.
(2)
ö
12. 6-77
Pre-tension the spring using a suitable
device.
(4)
75796WE94
Fit pressure pins using an assembly aid.
(3)
75796WE95
Assemble piston with retaining plate.
Oil piston and slipper pad.
(5)
ö
75796WE97
13. 6-78
Fit rotary group.
Hold the piston by using an O-ring.
Fit O-ring (1).
(6)
ö
75796WE98
5
4
1
2
3
4a
75796WE99
Fit bearing (1) in connection plate.
Fit cyilindrical pin (2).
Fit O-rings (3) 4 pieces.
Fit adjustment spool (4) and guide piston
(4a).
Fit distributor plate (5) (direction of
rotation dependent)
Assembly.
Hold the components in place with
grease.
(7)
ö
1
14. 6-79
Fit distributor plate.
Assembly aid : Grease
(8)
ö
75796WE100
For clockwise rotation pumps the
distributor plate is off-set by 4˚ to the right
from the centre position.
(Clockwise and anti-clockwise rotation
distributor plates are not identical).
75796WE101
Fit connection plate and control valve.
(10)
75796WE63
(9)
17. 6-82
GENERAL PRECAUTIONS
GENERAL PRECAUTIONS
Clean room with no dust is recommended for maintenance. Because hydraulic components
are precision, and have minute clearance. Tool and wash-oil must be clean, too. Handle
them carefully.
At removing control valve from the machine, wash around the piping port, and neither dust
nor water should go into inside with plugging. It is same at attaching the machine.
Prepare the required parts by checking structure figure before assembly. There are parts
which are supplied with only sub-assembly part, so check the parts list before assembly.
PRECAUTIONS FOR DISASSEMBLY
PRECAUTIONS FOR DISASSEMBLY
Handle the components carefully not to drop them or bump them with each other as they are
made with precision.
Do not force the work by hitting or twisting as burred or damaged component may not be
assembled or result in oil leakage or low performance.
When disassembled, tag the components for identification so that they can be reassembled
correctly.
Once disassembled, O-ring and back-up rings are usually not to be used again.(Remove them
using a wire with its end made like a shoe-horn. Be careful not to damage the slot)
If the components are left disassembled or half-disassembled, they may get rust from moisture or
dust. If the work has to be interrupted, take care to prevent rust and dust.
PRECAUTIONS FOR REASSEMBLY
PRECAUTIONS FOR REASSEMBLY
Take the same precautions as for disassembly.
When assembling the components, remove any metal chips or foreign objects and check them
for any burrs or dents. Remove burrs and dents with oil-stone, if any.
O-rings and back-up rings are to be replaced with new ones, as a rule.
When installing O-rings and back-up rings, be careful not to damage them. (Apply a little amount
of grease for smoothness)
Tighten the bolts and caps with specified torque.
2)
2)
(1)
(2)
(3)
3)
3)
(1)
(2)
(3)
(4)
(5)
4)
4)
(1)
(2)
(3)
(4)
(5)
18. 6-83
DISASSEMBLY AND ASSEMBLY
DISASSEMBLY AND ASSEMBLY
Spool
Spool
Loosen the bolt (2EA).
ÂTool :Wrench 5 mm
ÂTightening torque : 0.85 kgfÂm
(6.1 lbfÂft)
5)
5)
(1)
(1)
Η
76096WE40
Remove the cover, spring retainer, spring
and spool.
Θ
76096WE41
1 Spring
2 Spring ratainer
3 Spool
4 Cover
5 Bolt
1
2 5
4
3
76096WE42
Compensator valve
Compensator valve
ÂTool : Spanner 42 mm
76096WE43
(2)
(2)
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23. 6-87
DISASSEMBLY AND ASSEMBLY
DISASSEMBLY AND ASSEMBLY
PUSH BUTTON
PUSH BUTTON
The remote control valve does not need to be removed from the machine to perform this
operation.
Remove worn pushbutton using a small screwdriver.
The installation of new elements is performed without any special tools; the parts are simply
pressed into place.
RUBBER BOOT
RUBBER BOOT
Remove the remote control valve from the machine or free the valve by unscrewing the 4 screws
fixing the plate in order to release the electrical cable.
ÂAssembly
Torque : 1.02 kgfÂm (7.4 lbfÂft)
Hold the remote control valve using a vice or a vice-grip wrench (clamp onto the body).
The pilot unit does not need to be removed from the machine to release the cable. However, it is
recommended to lift the control unit by undoing the 4 fixing screws on the arm rest.
It is unnecessary to remove the units with no electrical functions.
Lift and turn the boot inside out.
Remove the grommet (7) from its emplacement to free the cable.
Loosen the handle mounting nut (3-3) using a 19 mm open-end wrench.
ÂAssembly : torque 4.08 kgfÂm (29.5 lbfÂft)
Unscrew and remove the handle (1).
ÂAssembly
- Add loctite 262 onto the lever thread
- Torque : 4.08 kgfÂm (29.5 lbfÂft)
Replace the faulty rubber boot (4) with a new one.
Replace the handle (1) following the disassembly instructions in reverse order.
HANDLE
HANDLE
Clamp the threaded section of the lever (3-2) in a vice fitted with V-shaped vice clamp.
Remove the pin (3-1) using a 5mm pin driver.
Replace the lever (3-2) onto the new handle (1) and secure it with the pin (3-1) using a 5mm pin
driver.
Respect the position of the curved lever to ensure that the handle is correctly oriented as
indicated by the machine’s technical specifications.
Replace the nut (3-3) on the threaded section and replace the boot (4).
2)
2)
(1)
(1)
ö
(2)
(2)
(3)
(3)
Η
ö
ö
Θ
Ι
Κ
Λ
Μ
Ν
Η
Θ
Ι
ö
Κ
24. 6-88
DETENT CARDAN BRACKET KIT
DETENT CARDAN BRACKET KIT
Remove the 2 grommets (20-1) from the
flange (20).
Place centering sleeves V W to avoid
damaging the cardan knuckles while
loosening the nuts.
Unscrew the locking nut (5) using a
23mm open-end wrench.
ÂAssembly :Torque 4.08Ü0.4 kgfÂm
Unscrew the self-locking nut (11-1) using
a 13mm open-end wrench.
ÂAssembly
- Torque 1.02 kgfÂm (7.4 lbfÂft)
- Place centering sleeves (V-W) to avoid
damaging the cardan knuckles while
screwing the nuts.
Remove : - Friction washer (11-2)
- Friction washer (11-3)
- Cardan/armature assembly
(11-4 ~ 11-6)
(4)
(4)
ö
ö
ö
Η
Θ
NON-DETENT PLUNGER KIT
NON-DETENT PLUNGER KIT
Unscrew the self-locking nut (12-1) using a 13 mm open-end wrench.
ÂReassembly : - Torque 1.02 kgfÂm (7.4 lbfÂft)
- Place centering sleeves (V-W) to avoid damaging the cardan knuckles while
screwing the nuts.
Undo the snap ring (12-2) using a flat-end screwdriver.
Remove the screw assembly (12-3, 12-4)
CARDAN
CARDAN
Remove the centering sleeves V W.
Remove the cardan bracket (10) and the shims (14).
Unscrew the cardan (15) using a 17 mm open-end wrench.
ÂReassembly : - Ungrease the cardan threads
- Add loctite 262 onto the cardan threads (both end)
- Torque 4.08 kgfÂm (29.5lbfÂft)
SOLENOID AND CONNECTOR
SOLENOID AND CONNECTOR
It is advised to mount the connector onto the solenoid cable once the remote control valve is
assembled.
Remove the flange (20) and the electrical bracket (25),
Remove the protecting bushes (26) from the electrical bracket (25).
Undo the solenoid (21) from the electric bracket (25).
Replace the solenoid.
Clean the polar face using a piece of cloth and pay attention not to hit them.
Assembly : Place the solenoid cable in its emplacement on the electric bracket before fitting the
protection bushes.
Η
Θ
Ι
(5)
(5)
Η
Θ
Ι
(6)
(6)
ö
Η
Θ
Ι
Κ
ö
Λ
(7)
(7)
(29.5Ü2.9 lbG·ft)
Before loosening the nuts
V
W
V
W
After removing the cardan bracket
7707WE65
25. 6-89
INTERMEDIARY PLUNGER KIT
INTERMEDIARY PLUNGER KIT
Undo the intermediary plunger guide (23).
Remove and replace the intermediary plunger kit assembly (22).
GUIDE / PLUNGER AND REGULATION UNIT
GUIDE / PLUNGER AND REGULATION UNIT
Beware of the plungers that might jump out due to the spring return.
Remove : - Guide/plunger assembly (30).
- Regulation unit (32/33).
- Return spring (40).
- Pre-feeling point kit (42).
The remote control valve is now totally disassembled.
Assemble in reverse order following the torque specification.
Η
Θ
(8)
(8)
ö
Η
Θ
(9)
(9)