Still r70 20 bis 45 fork truck service repair manualfjsekksmemm
The document provides instructions for maintaining the steer axle and power axle of R 70 trucks. It includes:
1) Technical specifications for maintenance including torque values.
2) Descriptions of the construction of the steer axle, power axle, and gearbox. The power axle consists of an electric motor, gearbox, axle housing, and mast pivots.
3) Procedures for removing and installing the steer axle, wheel hubs, half shafts, and power axle. The power axle removal involves draining oil, removing wheels/mast, and using bolts and an overhead hoist.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Still r70 60 diesel fork truck service repair manualfjskemdme
The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are pneumatic radial tires of size 15.5-25 with a pressure of 2.8-5.6 bar.
This document provides instructions for servicing the steering components of a KYMCO XCITING 400i motorcycle. It describes removing and installing the handlebars, switch housings, and throttle. It also covers removing and installing the steering stem, including instructions for inspecting and replacing the steering bearings and races. Troubleshooting tips are provided for issues like hard steering, steering to one side, or not tracking straight.
Still forklift r70 60 series service repair manualufjsjefjkkemd
The document provides instructions for servicing and maintaining components of the steer axle for a STILL truck model R 70-60/70/80 and R 7044-46. It describes dismantling and reassembling procedures for the chassis frame, steer axle, wheel hub, track rod, stub axles, steering arm and steer cylinder. Torque specifications and lubrication details are provided for proper reinstallation of components.
This document provides repair instructions for the front steering drive axle of a XERION 783 agricultural machine. It describes how to remove and install the drive axle, which weighs 2046 kg. The instructions include disconnecting hoses and sensors, removing mounting hardware, and lifting the axle out of position. Proper lubrication and torque specifications are provided for reinstallation. Safety warnings are given regarding the lifting of heavy components.
Jcb tm320 telescopic wheel loader service repair manual sn from 2508700 to 25...udfjjsjekkemm
This document provides instructions for disassembling and assembling the master clutch of a loader transmission. The summary steps for disassembly are:
1. Remove the clutch cover and discard the O-rings and oil seal.
2. Install locking plates and remove the clutch drum, pressure plate, and clutch plates.
3. Remove the plate carrier and thrust washers.
The summary steps for assembly are:
1. Install a new oil seal using a mandrel and lubricate and install new O-rings on the cover.
2. Assemble the clutch plates and carrier on a bench then insert into the housing using retainers.
3. Install the clutch drum, pressure plate,
Jcb jcb305, js305 excavator service repair manual (from 2452201 to 2452500)udfjjsjekkemm
This document provides service and repair information for JCB 305 and JS305 excavators. It contains instructions for maintenance, removal and installation of various engine components including the connecting rod, big-end bearing, piston and related parts. Detailed technical specifications are provided along with diagrams to identify parts. Proper safety procedures and use of special tools are emphasized.
Still r70 20 bis 45 fork truck service repair manualfjsekksmemm
The document provides instructions for maintaining the steer axle and power axle of R 70 trucks. It includes:
1) Technical specifications for maintenance including torque values.
2) Descriptions of the construction of the steer axle, power axle, and gearbox. The power axle consists of an electric motor, gearbox, axle housing, and mast pivots.
3) Procedures for removing and installing the steer axle, wheel hubs, half shafts, and power axle. The power axle removal involves draining oil, removing wheels/mast, and using bolts and an overhead hoist.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Still r70 60 diesel fork truck service repair manualfjskemdme
The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are pneumatic radial tires of size 15.5-25 with a pressure of 2.8-5.6 bar.
This document provides instructions for servicing the steering components of a KYMCO XCITING 400i motorcycle. It describes removing and installing the handlebars, switch housings, and throttle. It also covers removing and installing the steering stem, including instructions for inspecting and replacing the steering bearings and races. Troubleshooting tips are provided for issues like hard steering, steering to one side, or not tracking straight.
Still forklift r70 60 series service repair manualufjsjefjkkemd
The document provides instructions for servicing and maintaining components of the steer axle for a STILL truck model R 70-60/70/80 and R 7044-46. It describes dismantling and reassembling procedures for the chassis frame, steer axle, wheel hub, track rod, stub axles, steering arm and steer cylinder. Torque specifications and lubrication details are provided for proper reinstallation of components.
This document provides repair instructions for the front steering drive axle of a XERION 783 agricultural machine. It describes how to remove and install the drive axle, which weighs 2046 kg. The instructions include disconnecting hoses and sensors, removing mounting hardware, and lifting the axle out of position. Proper lubrication and torque specifications are provided for reinstallation. Safety warnings are given regarding the lifting of heavy components.
Jcb tm320 telescopic wheel loader service repair manual sn from 2508700 to 25...udfjjsjekkemm
This document provides instructions for disassembling and assembling the master clutch of a loader transmission. The summary steps for disassembly are:
1. Remove the clutch cover and discard the O-rings and oil seal.
2. Install locking plates and remove the clutch drum, pressure plate, and clutch plates.
3. Remove the plate carrier and thrust washers.
The summary steps for assembly are:
1. Install a new oil seal using a mandrel and lubricate and install new O-rings on the cover.
2. Assemble the clutch plates and carrier on a bench then insert into the housing using retainers.
3. Install the clutch drum, pressure plate,
Jcb jcb305, js305 excavator service repair manual (from 2452201 to 2452500)udfjjsjekkemm
This document provides service and repair information for JCB 305 and JS305 excavators. It contains instructions for maintenance, removal and installation of various engine components including the connecting rod, big-end bearing, piston and related parts. Detailed technical specifications are provided along with diagrams to identify parts. Proper safety procedures and use of special tools are emphasized.
Jcb jcb305, js305 excavator service repair manual (from 2452101 to 2452200)udfjjsjekkemm
This document is a service manual for an excavator model JCB305, JS305. It contains instructions for servicing and repairing components of the excavator including the engine, fuel system, cooling system, driveline, hydraulics, and electrical system. The foreword stresses the importance of understanding the operator's manual before operating the machine and lists the contents sections of the service manual.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 1900650 to 1902499udfjjsjekkemm
The document is a service manual that provides information for servicing Liftall 1253/1202/1553/1554 machines. It contains sections covering general information, machine identification, load charts, torque specifications, service tools, and detailed sections for body/framework, electrics, hydraulics, and engine systems. The manual aims to support maintenance and repair of these machines.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 1900500 to 1900648udfjjsjekkemm
The document is a service manual that provides information for servicing Liftall 1253/1202/1553/1554 machines. It contains sections covering general information, machine identification, load charts, torque specifications, service tools, and detailed sections for body/framework, electrics, hydraulics, and engine systems. The manual aims to support maintenance and repair of these machines.
Jcb 535 v125 telescopic handler service repair manual sn from 2460601 onwardsudfjjsjekkemm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, brake system, hydraulic system, electrical system, and other components. The section on engine valves provides technical specifications, component identification, removal and installation instructions, and inspection guidelines for the valve train components.
Jcb 533 105 telescopic handler service repair manual sn from 2902000 onwardsudfjjsjekkemm
This service manual provides information on servicing the Loadall rough terrain variable reach truck. It contains instructions that were originally provided by the manufacturer and covers systems like the engine, brakes, hydraulics, and electrical systems. The manual instructs technicians to study it before operating or maintaining the machine to prevent injury or death. It also contains sections on safety, maintenance procedures, technical specifications, and the removal and installation of components.
Jcb 531 70 tier 4 telescopic handler service repair manual sn from 2460601 on...udfjjsjekkemm
This document provides service and repair instructions for fuel injectors on JCB Loadall vehicles. It begins with an introduction to the injector components and operation. The main sections provide procedures for checking injector operation with diagnostic tools, removing and installing individual injectors, and removing and installing injector seals in the cylinder head. The summary highlights that the document contains procedures for inspecting and replacing fuel injectors and their seals.
Liebherr r964 c 1278 hydraulic excavator service repair manualudfjjsjekkemm
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 526 56 tier 4 telescopic handler service repair manual sn from 2460601 on...udfjjsjekkemm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It begins with an introduction to the injector components and operation. The main sections provide procedures for checking injector operation with diagnostic tools, removing and installing individual injectors, and removing and installing injector seals in the cylinder head. The summary highlights that the document contains procedures for servicing fuel injectors, including checking operation, removing and installing individual injectors, and removing and installing injector seals.
Jcb 507 42 telescopic handler service repair manual sn from 1402020 and upudfjjsjekkemm
This service manual provides instructions for servicing and repairing loadall trucks. It contains sections covering various vehicle systems. The section summarized details the process for removing and installing the front and rear cases of the semi-automatic gearbox. Key steps include separating the cases, removing internal components like clutches and shafts in the proper sequence, and reassembling the cases while ensuring correct clutch shaft end float is achieved. Special tools and consumables like threadlocker and gasket material are listed. End float measurements for the input and reverse shafts are to be taken and must fall within the specified range.
Liebherr r964 c 1145 hydraulic excavator service repair manualudfjjsjekkemm
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2093870 to 20...udfjjsjekkemm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 260 t skid steer loader service repair manual sn from 2478301 to 2478700udfjjsjekkemm
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Liebherr r964 c 1126 hydraulic excavator service repair manualudfjjsjekkemm
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 260 t skid steer loader service repair manual sn from 2476302 to 2477300udfjjsjekkemm
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Jcb 190 skid steer loader service repair manual (from 2473501 to 2473800)udfjjsjekkemm
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the engine and its systems. The manual outlines the appropriate service procedures and safety precautions to follow when working on the engine.
Jcb 9 tst dumper service repair manual sn from hrs1645 to hrs3767udfjjsjekkemm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 9 tst dumper service repair manual sn from hrp3406 to hrp3917udfjjsjekkemm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 5 cx backhoe loader service repair manual sn from 2442701 — 2451000udfjjsjekkemm
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Liebherr r960 demolition 1466 hydraulic excavator service repair manualudfjjsjekkemm
This document is a service manual that covers maintenance and repair for various systems of an industrial machine. It includes sections on technical data, maintenance procedures, drive systems, cooling systems, hydraulics, electrical systems, gearboxes, and other components. The manual provides instructions and specifications to service the machine.
Jcb 4 cx backhoe loader service repair manual sn from 2442701 — 2451000udfjjsjekkemm
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Jcb jcb305, js305 excavator service repair manual (from 2452101 to 2452200)udfjjsjekkemm
This document is a service manual for an excavator model JCB305, JS305. It contains instructions for servicing and repairing components of the excavator including the engine, fuel system, cooling system, driveline, hydraulics, and electrical system. The foreword stresses the importance of understanding the operator's manual before operating the machine and lists the contents sections of the service manual.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 1900650 to 1902499udfjjsjekkemm
The document is a service manual that provides information for servicing Liftall 1253/1202/1553/1554 machines. It contains sections covering general information, machine identification, load charts, torque specifications, service tools, and detailed sections for body/framework, electrics, hydraulics, and engine systems. The manual aims to support maintenance and repair of these machines.
Jcb 1253, 1202, 1553, 1554 liftall service repair manual from 1900500 to 1900648udfjjsjekkemm
The document is a service manual that provides information for servicing Liftall 1253/1202/1553/1554 machines. It contains sections covering general information, machine identification, load charts, torque specifications, service tools, and detailed sections for body/framework, electrics, hydraulics, and engine systems. The manual aims to support maintenance and repair of these machines.
Jcb 535 v125 telescopic handler service repair manual sn from 2460601 onwardsudfjjsjekkemm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, brake system, hydraulic system, electrical system, and other components. The section on engine valves provides technical specifications, component identification, removal and installation instructions, and inspection guidelines for the valve train components.
Jcb 533 105 telescopic handler service repair manual sn from 2902000 onwardsudfjjsjekkemm
This service manual provides information on servicing the Loadall rough terrain variable reach truck. It contains instructions that were originally provided by the manufacturer and covers systems like the engine, brakes, hydraulics, and electrical systems. The manual instructs technicians to study it before operating or maintaining the machine to prevent injury or death. It also contains sections on safety, maintenance procedures, technical specifications, and the removal and installation of components.
Jcb 531 70 tier 4 telescopic handler service repair manual sn from 2460601 on...udfjjsjekkemm
This document provides service and repair instructions for fuel injectors on JCB Loadall vehicles. It begins with an introduction to the injector components and operation. The main sections provide procedures for checking injector operation with diagnostic tools, removing and installing individual injectors, and removing and installing injector seals in the cylinder head. The summary highlights that the document contains procedures for inspecting and replacing fuel injectors and their seals.
Liebherr r964 c 1278 hydraulic excavator service repair manualudfjjsjekkemm
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 526 56 tier 4 telescopic handler service repair manual sn from 2460601 on...udfjjsjekkemm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It begins with an introduction to the injector components and operation. The main sections provide procedures for checking injector operation with diagnostic tools, removing and installing individual injectors, and removing and installing injector seals in the cylinder head. The summary highlights that the document contains procedures for servicing fuel injectors, including checking operation, removing and installing individual injectors, and removing and installing injector seals.
Jcb 507 42 telescopic handler service repair manual sn from 1402020 and upudfjjsjekkemm
This service manual provides instructions for servicing and repairing loadall trucks. It contains sections covering various vehicle systems. The section summarized details the process for removing and installing the front and rear cases of the semi-automatic gearbox. Key steps include separating the cases, removing internal components like clutches and shafts in the proper sequence, and reassembling the cases while ensuring correct clutch shaft end float is achieved. Special tools and consumables like threadlocker and gasket material are listed. End float measurements for the input and reverse shafts are to be taken and must fall within the specified range.
Liebherr r964 c 1145 hydraulic excavator service repair manualudfjjsjekkemm
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2093870 to 20...udfjjsjekkemm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 260 t skid steer loader service repair manual sn from 2478301 to 2478700udfjjsjekkemm
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Liebherr r964 c 1126 hydraulic excavator service repair manualudfjjsjekkemm
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 260 t skid steer loader service repair manual sn from 2476302 to 2477300udfjjsjekkemm
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Jcb 190 skid steer loader service repair manual (from 2473501 to 2473800)udfjjsjekkemm
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the engine and its systems. The manual outlines the appropriate service procedures and safety precautions to follow when working on the engine.
Jcb 9 tst dumper service repair manual sn from hrs1645 to hrs3767udfjjsjekkemm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 9 tst dumper service repair manual sn from hrp3406 to hrp3917udfjjsjekkemm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 5 cx backhoe loader service repair manual sn from 2442701 — 2451000udfjjsjekkemm
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Liebherr r960 demolition 1466 hydraulic excavator service repair manualudfjjsjekkemm
This document is a service manual that covers maintenance and repair for various systems of an industrial machine. It includes sections on technical data, maintenance procedures, drive systems, cooling systems, hydraulics, electrical systems, gearboxes, and other components. The manual provides instructions and specifications to service the machine.
Jcb 4 cx backhoe loader service repair manual sn from 2442701 — 2451000udfjjsjekkemm
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repair, and removal/installation of parts. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
3. 01
Frame and Counterweight
3
Frame
The welded steel frame is of unit construction and
has a bolt-on cast iron counterweight.
The hydraulic oil tank serves as a frame cross-
member located underneath the floor plate.
Counterweight
The removable rear counterweight is secured to
the frame by three bolts (see sketch).
1 = hex hd bolt M 24 x 85 / 8.8
2 = spherical washer
3 = ball cup
The three counterweight bolts (item 1) should be
torqued to 660 Nm.
Weight of the counterweights :
7052 / 7054 —> 940 kgs
7056 / 7058 —> 1080 kgs
Workshop Manual 7052/56/74-76, 7054/58/77-79
4. CAUTION:
Before jacking up the truck :
Apply the parking brake !
To carry out certain maintenance tasks the truck must
be jacked up and securely chocked into position.
Always make sure only jacks of suitable capacity
are used.
Before jacking up the truck, position it on level ground
and secure against slipping or rolling.
Jack up the truck by placing a jack at locations shown
in the figures, i.e. beneath the mast right or left and
beneath the frame at the front or at the rear.
Never jack up the truck at rear counterweight !
When jacking up the truck observe safety rules
covering maintenance and service jobs on the mast.
01
Jacking up the truck
4
Workshop Manual 7052/56/74-76, 7054/58/77-79
5. 02
Steer axle
1
Contents Page
Technical Data for 1
Maintenance Service
Mechanical configuration of Steer axle
Steer axle removal 2
Steer axle installation 2
Wheel hub - Removal and 3
Dismantling
Wheel hub - Reassembling and 3
Installation
Wheel angle stop adjustment 4
Checking the steering angles 4
Stub axle - Removal and 5
Dismantling
Stub axle - Reassembling and 6
Installation
Lubricating the steer axle with 6
grease
Track rod removal 7
Track rod installation 7
Steer cylinder removal 8
Steer cylinder installation 8
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7. 3
3
4
4
2
2
5
1
5
02
Steer axle
4
Configuration of steer axle
The articulating steer axle suspended from the
counterweight is mounted in 2 neoprene blocks. The
stub axles are supported in the axle beam on tapered
roller bearings. Steering is limited by stop screws on
the stub axles.
1 axle beam
2 fixing plates
3 hex. hd. bolt
4 spring washer
5 neoprene blocks
Steer axle removal
CAUTION: Remove steer axle only with mast in
position on the truck!
Risk of tipping!
- Apply the parking brake.
-Securely chock the front wheels to prevent
rolling of the truck.
- Slacken steer wheel nuts.
- Jack up rear of the truck at counterweight (x)
and place wooden blocks under the counter-
weight in front of the axle.
- Remove wheels.
- Disconnect the hydraulic connections at steer
cylinder.
CAUTION: Prepare for oil spillage when
disconnecting the hydraulic connections!
Catch oil in a pan of adequate capacity
and dispose of the used oil in accordance
with laws and regulations.
- Remove the 4 socket head screws which re-
tain the steer axle in place.
- Slide a hand pallet truck under the steer axle
with wooden blocks placed on the fork ends
of the hand pallet truck.
- Using a lever, drive steer axle out of roll pins
and lower the axle onto the hand pallet truck.
Steer axle installation
- Reverse the removal procedure.
- The slots of the roll pins must face the direc-
tion of forward travel.
-Torque the 4 socket heads to: MA
= 195 Nm
CAUTION: Do not swap hydraulic connec-
tions left and right!
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8. 1
2
3
4
6
5
9
10
7
8
11
12
02
Steer axle
5
Wheel hub - Removal and Dismantling
1 axle beam
2 stub axle
3 radial sealing ring
4 tapered roller bearing
5 wheel hub
6 roll pin
7 hub cap
8 nut
9 washer
10 tapered roller bearing
11 wheel bolt
12 ball seat nut
- Slacken ball seat nuts (12) and remove
wheel.
- Pull hub cap (7) from wheel.
- Slacken nut (8)
- Remove washer (9) with roll pin (6).
- Withdraw the hub.
- Remove radial sealing ring (3) then remove
tapered roller bearings (4) and (10) from hub.
- If necessary, drive out of wheel hub outer
races of tapered roller bearings (4) and (10).
Wheel hub - Reassembling and Installation
- Apply a smear of grease to the sealing lips of
the radial sealing ring.
- Before re-assembling the hub, repack with
grease F: cavity between inner race and
bearing cage of tapered roller bearings, and
the bearing spaces identified by an ‘x’ on the
drawing.
- To reassemble the hubs, reverse theprocedure.
- Tighten nut (8) while rotating the wheel hub.
Torque loading:
MA
= 145 Nm
Workshop Manual 7052/56/74-76, 7054/58/77-79
9. Linkskurve
= 82° +0/-2 Lenkeinschlag
Rechtskurve
1
Checking the steering angles
The steering angle a must amount to 80° - 82°.
To facilitate the measurement use the complementary
angle b for the setting. It should amount to 98° - 100°.
IMPORTANT: Ensure that the wheel lock is
limited by the stop screws (1) and not by the
cylinder stroke.
Wheel angle stop adjustment
The wheel stop angle is limited by the stop
screws (1).
- By operating on stop screws (1), set both
steering angles to 80° - 82°.
- Check opposite angles.
- Checkfor adequate clearance between wheels
and truck frame.
- Check that the wheel lock is not limited by
the cylinder stroke.
02
Steer axle
6
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10. 4
5
6
7
8
9
11
10
12
1
2
3
13
14
15
16
02
Steer axle
7
Stub axle - Removal and Dismantling
1 nut
2 washer
3 king pin
4 plug
5 stub axle
6 hex. hd. screw
7 nut
8 spacing washer
9 wiper ring
10 tapered roller bearing
11 spacer
12 grease nipple
13 tapered roller bearing
14 wiper ring
15 O-Ring
16 spacing washer
- Remove the wheel.
- Press out the pin located between track rod
and stub axle.
- Slacken nut (1).
- Remove washer (2).
- Press the king pin (3) down through the stub
axle and remove the king pin.
- Remove the stub axle from the axle.
- Remove from the stub axle: spacing
washers, ‘O’ ring, wiper rings, tapered roller
bearings and spacer (items 8-16).
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11. 1
2
3
12
14
5
4
8
7
6
10
11
13
9
Stub axle - Reassembling and Installation
1 nut
2 washer
3 king pin
4 plug
5 stub axle
6 spacing washer
7 wiper ring
8 tapered roller bearing
9 spacer
10 tapered roller bearing
11 wiper ring
12 O-Ring
13 spacing washer
14 pin
- Insert spacer (9) into the stub axle.
- Install both tapered roller bearings (8 & 10)
after having first repacked them with a
sufficient amount of FL grade grease!
- Apply a smear of FL grade grease to the
sealing lips of the wiper rings (7 & 11).
- Install wiper rings (7 & 11), ‘O’ ring (11) as well
as both spacing washers (items 13 & 6).
- Install the stub axle into the axle beam.
- Drive in the king pin (3) from below after having
first applied a light smear of oil to it.
- Fit the washer (2) into position on the king
pin.
- Install a new nut (1) and tighten to a torque of:
MA
= 290 Nm
- Press the pin (14) into the track rod and secure
with roll pins.
- Install wheel.
- Lubricate the steer axle with FL grade grease.
Lubricating the steer axle
- Operate the linkage during steering.
- Using a grease gun, lubricate with FL grade
grease the fittings with which the steer axle is
equipped until a small amount of fresh grease
oozes out at the lubricating points.
02
Steer axle
8
Workshop Manual 7052/56/74-76, 7054/58/77-79
12. 34
4
5
02
Steer axle
9
Track rod removal
The steer axle is fitted with two track rods arranged
between the steering cylinder and the two stub axles.
1 stub axle
2 piston rod
3 sealing rings
4 roll pins
5 pin
6 track rod
7 ball joint
- Remove the roll pins (4).
- Using a press, press out the pins (5).
Track rod installation
- Reverse the removal procedure.
Install pins cylinder end with a maximum press
force of
max. 21 kN
and pins stub axle end with a maximum press
force of
max. 26 kN
Workshop Manual 7052/56/74-76, 7054/58/77-79
13. Steering cylinder removal
– Remove track rods.
– Disconnect hydraulic connections after
having marked them for identification.
WARNING: Hydraulic oil may spill when
disconnecting lines; be prepared
for oil spillage!
– Slacken the four fixing screws (1). .
Steering cylinder installation
– Retighten the fixing screws (1).
Torque loading: MA
= 210 Nm
– Reconnect hydraulic connections.
CAUTION:
Do not swap hydraulic connections!
– Install track rods.
NOTE: For steering cylinder dismantling and
reassembling refer to F.G. 06.
Lubricating the steer axle with grease
– Operate the linkage during greasing while the
steer axle is off load.
– Using a grease gun, lubricate with FL grade
grease the 8 fittings with which the steer axle
is equipped until a small amount of fresh
grease oozes out at the lubricating points.
NOTE: When lubricating the upper bearing, the
grease need not ooze out of the upper sealing
ring, it may also escape from the bottom.
02
Steer axle
10
Workshop Manual 7052/56/74-76, 7054/58/77-79
14. 03Workshop Manual 7052/56, 7054/58
1
Contents Page
Technical Data for Maintenance Service 1
Power Axle / Description 3
PowerAxle removal 5
Power Axle installation 5
Double reduction gear and differential /
Sectional view 6
Exploded view 7
Axle housing installation 8
Half-shaft (axle shaft) removal 9
Half-shaft (axle shaft) installation 9
Wheel hub removal 10
Wheel hub installation 11
16. 03Workshop Manual 7052/56, 7054/58
Power Axle
5
Description
The power axle consists of a double reduction
spur-type gearbox (1) comprising differential
assembly with two-bearing driving pinion, to which
a D.C. electric motor (2) is flange mounted, as
well as of a long axle housing (3) and an axle
housing which is an integral part of the gear case
(1).
The long axle housing (3) with the double reduction
spur-type gearbox (1) are rigidly bolted to the frame
as a complete unit.
17. 1
2
2
3
3
4567895 6
10
03
Power Axle
7
Power axle removal
– Turn the keyswitch ‘OFF’
– Disconnect the battery plug
– Remove mast assembly
– Chock truck securely to prevent rolling
– Drain gearbox oil at drain plug (catch oil in a
pan of suitable capacity (approx. 2 litres)
– Remove wheels
– Disconnect motor cables
– Disconnect brake pipe at master cylinder
– Disconnect brake cables at the parking brake
lever
– With sling around power axle attach chain to
overhead hoist
– Remove mounting bolts right and left
– Carefully manoeuvre the power axle clear of
truck
Power axle installation
– Using the overhead hoist and sling manoeu-
vre power axle into frame
Gearbox end: adjust to correct position, loo-
sely install 6 bolts
Insert 3rd bolt from from below after having
applied Loctite 243 to its threads
Axle housing end: adjust to correct
position,loosely install 6 bolts
Insert 3rd bolt from below after having applied
Loctite 243 to its threads
Axle housing end: Temporarily tighten 6
bolts in the order: from top to bottom
Gearbox end: Temporarily tighten 6 bolts in
the order: from top to bottom
– Tighten all mounting bolts (3) to a torque
wrench setting of 195 Nm
1 = gearbox and differential assembly
2 = tension washer
3 = hex head fixing bolt
4 = half shaft
5 = wheel stud
6 = brake drum
7 = oil drain plug
8 = oil filler plug with dipstick
9 = half shaft housing
10 = DC electric motor
Workshop Manual 7052/56, 7054/58
18. 03 Workshop Manual 7052/56, 7054/58
8
Double reduction gear and differential
Fitted with a max. of 50%
grease at assembly
19. 03Workshop Manual 7052/56, 7054/58
Power Axle
9
1–2 = gear case with integral axle housing
3 = cylindrical pin
4 = Allen head screw
5 = sealing ring
6 = screw plug (oil drain plug)
7 = grooved ball bearing
8 = differential
9 = gear
10 = hex hd screw
11 = roll pin
12 = taper roller bearing
13 = gear shaft
14 = shim 0.1 – 0.3 – 0.5 – 1 mm
15 = circlip
16 = cover
17 = driving dog
18 = chevron seal
19 = taper roller bearing
20 = toothed hollow shaft
21 = ‘O’ ring seal
22 = shim 0.1 – 0.3 – 0.5 – 1 mm
23 = ring
24 = ‘O’ ring seal
25 = chevron seal
26 = cover
27 = Allen head screw
28 = Allen head screw
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21. Axle housing installation
Clean contact areas of gear case and axle housing.
Provide ‘O’ ring seal (2) with a smear of grease and
place it on the recess of the axle housing (3). Next,
assemble the axle housing with the gear case.
Apply Loctite grade 270 to the 12 screws (4) and
torque to
120 Nm.
03 Workshop Manual 7052/56, 7054/58
Power Axle
10
22. 03WWorkshop Manual 7052/56, 7054/58
Power Axle
11
Half-shaft removal
– Jack up truck securely from one side,
otherwise drain gearbox oil
– Remove wheel nuts
– Remove drive wheel
– Remove screws (10) securing shaft (7) to
hub. Using two of the screws drive out the
half shaft (7). Two appropriate tapholes
exist in the shaft flange
– Remove shaft (7)
Note: When carrying out repairs or maintenance
operations on the half shafts remove only one at a
time.
Reason: Should both half-shafts (long and short
shafts) be removed at the same time, the position of
the half-shaft location inside the differential will be
modified, making half-shaft installation impossible.
Half-shaft installation
– Clean sealing surface of half-shaft (7) and
apply Loctite grade 573 to sealing surface
– Install shaft (7)
– Torque shaft mounting screws to 35 Nm
– Replace drive wheel. Watch for correct
alignment of holes for wheel brake adjust-
ment
– Torque wheel nuts to 195 N
– Jack down the truck
– Check half-shaft for leaks