Still r70 20 bis 45 fork truck service repair manualfjsekksmemm
The document provides instructions for maintaining the steer axle and power axle of R 70 trucks. It includes:
1) Technical specifications for maintenance including torque values.
2) Descriptions of the construction of the steer axle, power axle, and gearbox. The power axle consists of an electric motor, gearbox, axle housing, and mast pivots.
3) Procedures for removing and installing the steer axle, wheel hubs, half shafts, and power axle. The power axle removal involves draining oil, removing wheels/mast, and using bolts and an overhead hoist.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Still r70 60 diesel fork truck service repair manualfjskemdme
The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are pneumatic radial tires of size 15.5-25 with a pressure of 2.8-5.6 bar.
This document provides instructions for servicing the steering components of a KYMCO XCITING 400i motorcycle. It describes removing and installing the handlebars, switch housings, and throttle. It also covers removing and installing the steering stem, including instructions for inspecting and replacing the steering bearings and races. Troubleshooting tips are provided for issues like hard steering, steering to one side, or not tracking straight.
Still forklift r70 60 series service repair manualufjsjefjkkemd
The document provides instructions for servicing and maintaining components of the steer axle for a STILL truck model R 70-60/70/80 and R 7044-46. It describes dismantling and reassembling procedures for the chassis frame, steer axle, wheel hub, track rod, stub axles, steering arm and steer cylinder. Torque specifications and lubrication details are provided for proper reinstallation of components.
This document provides repair instructions for the front steering drive axle of a XERION 783 agricultural machine. It describes how to remove and install the drive axle, which weighs 2046 kg. The instructions include disconnecting hoses and sensors, removing mounting hardware, and lifting the axle out of position. Proper lubrication and torque specifications are provided for reinstallation. Safety warnings are given regarding the lifting of heavy components.
Toyota 30 5 fgc15 forklift service repair manualufsiekdolskek
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used as a reference. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, such as the engine, transmission, brakes, hydraulics, and electrical components. Instructions are provided for lubrication schedules, tightening torques, and periodic maintenance best practices to ensure proper operation and servicing of Toyota forklifts.
Still r70 20 bis 45 fork truck service repair manualfjsekksmemm
The document provides instructions for maintaining the steer axle and power axle of R 70 trucks. It includes:
1) Technical specifications for maintenance including torque values.
2) Descriptions of the construction of the steer axle, power axle, and gearbox. The power axle consists of an electric motor, gearbox, axle housing, and mast pivots.
3) Procedures for removing and installing the steer axle, wheel hubs, half shafts, and power axle. The power axle removal involves draining oil, removing wheels/mast, and using bolts and an overhead hoist.
Still r70 20 fork truck service repair manualfhjsekfksemert
The document provides information about a workshop manual for STILL trucks models 7032-34/38-40/48-50. It includes sections on the chassis frame and counterweight, driver's cab, steer axle, power axle, and other components. The power axle section describes the power axle components, including the double reduction spur-type gearbox, D.C. electric motor, and long axle housing. It also provides maintenance instructions and torque specifications for power axle components.
Still r70 60 diesel fork truck service repair manualfjskemdme
The document provides specifications and maintenance instructions for wheels and tires of a forklift. It includes torque specifications for tightening lug nuts, tire sizes and pressures, and instructions for removing and mounting wheel assemblies. Wheel lug nuts should be tightened to 460 Nm. Front and rear tires are pneumatic radial tires of size 15.5-25 with a pressure of 2.8-5.6 bar.
This document provides instructions for servicing the steering components of a KYMCO XCITING 400i motorcycle. It describes removing and installing the handlebars, switch housings, and throttle. It also covers removing and installing the steering stem, including instructions for inspecting and replacing the steering bearings and races. Troubleshooting tips are provided for issues like hard steering, steering to one side, or not tracking straight.
Still forklift r70 60 series service repair manualufjsjefjkkemd
The document provides instructions for servicing and maintaining components of the steer axle for a STILL truck model R 70-60/70/80 and R 7044-46. It describes dismantling and reassembling procedures for the chassis frame, steer axle, wheel hub, track rod, stub axles, steering arm and steer cylinder. Torque specifications and lubrication details are provided for proper reinstallation of components.
This document provides repair instructions for the front steering drive axle of a XERION 783 agricultural machine. It describes how to remove and install the drive axle, which weighs 2046 kg. The instructions include disconnecting hoses and sensors, removing mounting hardware, and lifting the axle out of position. Proper lubrication and torque specifications are provided for reinstallation. Safety warnings are given regarding the lifting of heavy components.
Toyota 30 5 fgc15 forklift service repair manualufsiekdolskek
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used as a reference. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, such as the engine, transmission, brakes, hydraulics, and electrical components. Instructions are provided for lubrication schedules, tightening torques, and periodic maintenance best practices to ensure proper operation and servicing of Toyota forklifts.
Toyota 30 5 fgc13 forklift service repair manualufsiekdolskek
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used as a reference. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, such as the engine, transmission, brakes, hydraulics, and electrical components. Instructions are provided for lubrication schedules, tightening torques, and periodic maintenance best practices to ensure proper operation and servicing of Toyota forklifts.
Toyota 30 5 fgc10 forklift service repair manualufsiekdolskek
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used in conjunction. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, including the engine, torque converter, axles, steering, brakes, mast, and hydraulics. Lubrication charts and tables of standard bolt tightening torques are also provided to aid technicians in properly servicing the vehicles.
Toyota 30 5 fbch25 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota forklifts. It begins with exterior views of the vehicles and lists the models covered. It then explains how to use the manual, including terminology, abbreviations, and testing procedures. Operational tips are provided for safe and proper servicing. Component weights and lubrication schedules are included, along with torque specifications and replacement part intervals.
Toyota 30 5 fbch20 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is intended to help technicians quickly and correctly service the corresponding forklift models.
Toyota 30 5 fbc30 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is a service manual that outlines procedures for servicing Toyota battery forklift models 5FBC13-30.
Toyota 30 5 fbc28 battery forklift service repair manualufsiekdolskek
This document provides an overview of a service manual for Toyota forklifts. It covers various models from the 5FBC13 to 5FBC30 series. The manual contains sections on batteries, electrical systems, drive units, axles, steering, brakes and other components. It provides information on vehicle identification, reading the manual, terminology, maintenance procedures and replacement parts. The goal is to enable quick and correct servicing of the forklift models.
Toyota 30 5 fbc25 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is intended to help technicians quickly and correctly service the corresponding forklift models.
Toyota 30 5 fbc20 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is intended to help technicians quickly and correctly service the corresponding forklift models.
Toyota 30 5 fbc18 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then provides guidance on how to use the service manual, including terminology, abbreviations, testing procedures, torque specifications, and maintenance schedules. Safety and operational tips are also included to aid technicians in servicing the forklifts.
The document provides parts information for a Massey Ferguson MF 475 tractor. It includes detailed parts listings and diagrams for components of the engine, fuel system, axles, drive train, hydraulics, electrical system, platform, and chassis. The parts listings contain part numbers, quantities, descriptions, and technical specifications for individual parts.
Massey ferguson mf 470 xtra tractor (br) parts catalogue manualufsiekdolskek
This document provides a table of contents and specifications for the Massey Ferguson MF 470XTRA tractor. It includes sections for the engine, fuel and exhaust systems, axles, drive train, hydraulics, electrical systems, cab, platform, chassis, wheels, implement drive system, and accessories. The document provides part numbers, quantities, descriptions and references for further information on specific components.
This document provides the table of contents and specifications for various systems of a Massey Ferguson MF 465 tractor, including the engine, fuel and exhaust system, axles, drive train, hydraulics, electrical system, platform, chassis, wheels, implement drive system, and accessories. Pages are included with details on the 4WD engine, alternator guard, engine fixation to transmission, and front axle.
This document contains sections describing various engine parts for a Massey Ferguson MF 460 tractor, including pages on the cylinder block, crankshaft, pistons and connecting rods, cylinder head, valves and rocker shafts, camshaft, and other systems like the breather and timing case. Each page lists the relevant part numbers, quantities, and brief descriptions for repair or replacement of components.
This document provides a table of contents and specifications for engine, fuel, and exhaust system parts for a Massey Ferguson MF 445 tractor. It includes over 80 pages detailing individual parts, part numbers, quantities, and references to other part specification pages. The document provides a comprehensive listing and specifications for engine, fuel, and exhaust system components.
Massey ferguson mf 440 x compact tractor parts catalogue manualufsiekdolskek
This document provides a table of contents and parts lists for the Massey Ferguson MF 440X tractor. The table of contents lists 10 sections for major tractor systems like the engine, axles, drive train and more. The parts lists then provide detailed components for specific systems like the engine, starter motor, alternator, and short engine with pictures and part numbers.
This document provides specifications and part numbers for components of a Massey Ferguson MF 440 tractor. It includes detailed sections on the engine, cylinders, pistons, valves, crankshaft, camshaft, timing case, and other systems. Each component lists the part number, quantity, description, and any relevant technical specifications. The document appears to be a service manual or parts catalog for repairing and maintaining the MF 440 tractor.
This document provides parts information for a Massey Ferguson MF 440 tractor. It includes detailed lists and diagrams of engine parts such as the cylinder block, crankshaft, pistons, valves, camshaft, and other components. Each part is identified by number with a corresponding description and other technical specifications. The document contains pages of detailed parts lists and diagrams for the tractor engine and related systems.
Massey ferguson mf 435 x compact tractor (br) parts catalogue manualufsiekdolskek
This document provides a parts list and diagrams for the engine installation on a Massey Ferguson MF 435X tractor. It includes over 30 pages detailing over 200 individual engine part numbers, descriptions, quantities and diagrams showing the parts and their locations. The document is organized by system (e.g. engine, fuel, electrical) and provides the specifications for replacing or repairing engine parts.
This document provides a table of contents and part listings for a Massey Ferguson 435 tractor. The table of contents lists 12 sections covering the engine, axles, drive train, hydraulic system, electrical system, platform, chassis, wheels, implement drive system, linkage, accessories, and references various part pages for each system. The part listings then provide technical specifications and part numbers for components of the engine including the cylinder block, crankshaft, pistons, cylinder head, valves, fuel injection pump, alternator, starter motor, flywheel, gaskets and other engine parts.
This document provides a table of contents and page references for the service manual of a Massey Ferguson 435 tractor. It includes sections on the engine, fuel and exhaust systems, axles, drive train, hydraulic system, electrical system, platform, chassis, wheels, implement drive system, linkage, and accessories. The document then provides additional details and part numbers for specific components of the engine, including the cylinder block, crankshaft, pistons, cylinder head, valves, fuel injection pump, alternator, starter motor, flywheel, gaskets, air cleaner, hoses, filters, cooling system, fuel tank, exhaust, and engine mounts.
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Toyota 30 5 fgc13 forklift service repair manualufsiekdolskek
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used as a reference. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, such as the engine, transmission, brakes, hydraulics, and electrical components. Instructions are provided for lubrication schedules, tightening torques, and periodic maintenance best practices to ensure proper operation and servicing of Toyota forklifts.
Toyota 30 5 fgc10 forklift service repair manualufsiekdolskek
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used in conjunction. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, including the engine, torque converter, axles, steering, brakes, mast, and hydraulics. Lubrication charts and tables of standard bolt tightening torques are also provided to aid technicians in properly servicing the vehicles.
Toyota 30 5 fbch25 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota forklifts. It begins with exterior views of the vehicles and lists the models covered. It then explains how to use the manual, including terminology, abbreviations, and testing procedures. Operational tips are provided for safe and proper servicing. Component weights and lubrication schedules are included, along with torque specifications and replacement part intervals.
Toyota 30 5 fbch20 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is intended to help technicians quickly and correctly service the corresponding forklift models.
Toyota 30 5 fbc30 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is a service manual that outlines procedures for servicing Toyota battery forklift models 5FBC13-30.
Toyota 30 5 fbc28 battery forklift service repair manualufsiekdolskek
This document provides an overview of a service manual for Toyota forklifts. It covers various models from the 5FBC13 to 5FBC30 series. The manual contains sections on batteries, electrical systems, drive units, axles, steering, brakes and other components. It provides information on vehicle identification, reading the manual, terminology, maintenance procedures and replacement parts. The goal is to enable quick and correct servicing of the forklift models.
Toyota 30 5 fbc25 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is intended to help technicians quickly and correctly service the corresponding forklift models.
Toyota 30 5 fbc20 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then explains how to use the service manual, including terminology, abbreviations, and testing procedures. It provides tables of standard torque specifications and lists recommended lubricants and maintenance schedules. The document is intended to help technicians quickly and correctly service the corresponding forklift models.
Toyota 30 5 fbc18 battery forklift service repair manualufsiekdolskek
This document provides an overview of servicing procedures for Toyota battery forklifts models 5FBC13-30. It begins with exterior views of the vehicles and lists the various models. The document then provides guidance on how to use the service manual, including terminology, abbreviations, testing procedures, torque specifications, and maintenance schedules. Safety and operational tips are also included to aid technicians in servicing the forklifts.
The document provides parts information for a Massey Ferguson MF 475 tractor. It includes detailed parts listings and diagrams for components of the engine, fuel system, axles, drive train, hydraulics, electrical system, platform, and chassis. The parts listings contain part numbers, quantities, descriptions, and technical specifications for individual parts.
Massey ferguson mf 470 xtra tractor (br) parts catalogue manualufsiekdolskek
This document provides a table of contents and specifications for the Massey Ferguson MF 470XTRA tractor. It includes sections for the engine, fuel and exhaust systems, axles, drive train, hydraulics, electrical systems, cab, platform, chassis, wheels, implement drive system, and accessories. The document provides part numbers, quantities, descriptions and references for further information on specific components.
This document provides the table of contents and specifications for various systems of a Massey Ferguson MF 465 tractor, including the engine, fuel and exhaust system, axles, drive train, hydraulics, electrical system, platform, chassis, wheels, implement drive system, and accessories. Pages are included with details on the 4WD engine, alternator guard, engine fixation to transmission, and front axle.
This document contains sections describing various engine parts for a Massey Ferguson MF 460 tractor, including pages on the cylinder block, crankshaft, pistons and connecting rods, cylinder head, valves and rocker shafts, camshaft, and other systems like the breather and timing case. Each page lists the relevant part numbers, quantities, and brief descriptions for repair or replacement of components.
This document provides a table of contents and specifications for engine, fuel, and exhaust system parts for a Massey Ferguson MF 445 tractor. It includes over 80 pages detailing individual parts, part numbers, quantities, and references to other part specification pages. The document provides a comprehensive listing and specifications for engine, fuel, and exhaust system components.
Massey ferguson mf 440 x compact tractor parts catalogue manualufsiekdolskek
This document provides a table of contents and parts lists for the Massey Ferguson MF 440X tractor. The table of contents lists 10 sections for major tractor systems like the engine, axles, drive train and more. The parts lists then provide detailed components for specific systems like the engine, starter motor, alternator, and short engine with pictures and part numbers.
This document provides specifications and part numbers for components of a Massey Ferguson MF 440 tractor. It includes detailed sections on the engine, cylinders, pistons, valves, crankshaft, camshaft, timing case, and other systems. Each component lists the part number, quantity, description, and any relevant technical specifications. The document appears to be a service manual or parts catalog for repairing and maintaining the MF 440 tractor.
This document provides parts information for a Massey Ferguson MF 440 tractor. It includes detailed lists and diagrams of engine parts such as the cylinder block, crankshaft, pistons, valves, camshaft, and other components. Each part is identified by number with a corresponding description and other technical specifications. The document contains pages of detailed parts lists and diagrams for the tractor engine and related systems.
Massey ferguson mf 435 x compact tractor (br) parts catalogue manualufsiekdolskek
This document provides a parts list and diagrams for the engine installation on a Massey Ferguson MF 435X tractor. It includes over 30 pages detailing over 200 individual engine part numbers, descriptions, quantities and diagrams showing the parts and their locations. The document is organized by system (e.g. engine, fuel, electrical) and provides the specifications for replacing or repairing engine parts.
This document provides a table of contents and part listings for a Massey Ferguson 435 tractor. The table of contents lists 12 sections covering the engine, axles, drive train, hydraulic system, electrical system, platform, chassis, wheels, implement drive system, linkage, accessories, and references various part pages for each system. The part listings then provide technical specifications and part numbers for components of the engine including the cylinder block, crankshaft, pistons, cylinder head, valves, fuel injection pump, alternator, starter motor, flywheel, gaskets and other engine parts.
This document provides a table of contents and page references for the service manual of a Massey Ferguson 435 tractor. It includes sections on the engine, fuel and exhaust systems, axles, drive train, hydraulic system, electrical system, platform, chassis, wheels, implement drive system, linkage, and accessories. The document then provides additional details and part numbers for specific components of the engine, including the cylinder block, crankshaft, pistons, cylinder head, valves, fuel injection pump, alternator, starter motor, flywheel, gaskets, air cleaner, hoses, filters, cooling system, fuel tank, exhaust, and engine mounts.
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Explore the exquisite art of Tanjore Painting, known for its vibrant colors, gold foil work, and traditional themes. Discover its cultural significance today!
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3. 01
Frame and Counterweight
3
Frame
The welded steel frame is of unit construction and
has a bolt-on cast iron counterweight.
The hydraulic oil tank serves as a frame cross-
member located underneath the floor plate.
Counterweight
The removable rear counterweight is secured to
the frame by three bolts (see sketch).
1 = hex hd bolt M 24 x 85 / 8.8
2 = spherical washer
3 = ball cup
The three counterweight bolts (item 1) should be
torqued to 660 Nm.
Weight of the counterweights :
7052 / 7054 —> 940 kgs
7056 / 7058 —> 1080 kgs
Workshop Manual 7052/56/74-76, 7054/58/77-79
4. CAUTION:
Before jacking up the truck :
Apply the parking brake !
To carry out certain maintenance tasks the truck must
be jacked up and securely chocked into position.
Always make sure only jacks of suitable capacity
are used.
Before jacking up the truck, position it on level ground
and secure against slipping or rolling.
Jack up the truck by placing a jack at locations shown
in the figures, i.e. beneath the mast right or left and
beneath the frame at the front or at the rear.
Never jack up the truck at rear counterweight !
When jacking up the truck observe safety rules
covering maintenance and service jobs on the mast.
01
Jacking up the truck
4
Workshop Manual 7052/56/74-76, 7054/58/77-79
5. 02
Steer axle
1
Contents Page
Technical Data for 1
Maintenance Service
Mechanical configuration of Steer axle
Steer axle removal 2
Steer axle installation 2
Wheel hub - Removal and 3
Dismantling
Wheel hub - Reassembling and 3
Installation
Wheel angle stop adjustment 4
Checking the steering angles 4
Stub axle - Removal and 5
Dismantling
Stub axle - Reassembling and 6
Installation
Lubricating the steer axle with 6
grease
Track rod removal 7
Track rod installation 7
Steer cylinder removal 8
Steer cylinder installation 8
Workshop Manual 7052/56/74-76, 7054/58/77-79
7. 3
3
4
4
2
2
5
1
5
02
Steer axle
4
Configuration of steer axle
The articulating steer axle suspended from the
counterweight is mounted in 2 neoprene blocks. The
stub axles are supported in the axle beam on tapered
roller bearings. Steering is limited by stop screws on
the stub axles.
1 axle beam
2 fixing plates
3 hex. hd. bolt
4 spring washer
5 neoprene blocks
Steer axle removal
CAUTION: Remove steer axle only with mast in
position on the truck!
Risk of tipping!
- Apply the parking brake.
-Securely chock the front wheels to prevent
rolling of the truck.
- Slacken steer wheel nuts.
- Jack up rear of the truck at counterweight (x)
and place wooden blocks under the counter-
weight in front of the axle.
- Remove wheels.
- Disconnect the hydraulic connections at steer
cylinder.
CAUTION: Prepare for oil spillage when
disconnecting the hydraulic connections!
Catch oil in a pan of adequate capacity
and dispose of the used oil in accordance
with laws and regulations.
- Remove the 4 socket head screws which re-
tain the steer axle in place.
- Slide a hand pallet truck under the steer axle
with wooden blocks placed on the fork ends
of the hand pallet truck.
- Using a lever, drive steer axle out of roll pins
and lower the axle onto the hand pallet truck.
Steer axle installation
- Reverse the removal procedure.
- The slots of the roll pins must face the direc-
tion of forward travel.
-Torque the 4 socket heads to: MA
= 195 Nm
CAUTION: Do not swap hydraulic connec-
tions left and right!
Workshop Manual 7052/56/74-76, 7054/58/77-79
8. 1
2
3
4
6
5
9
10
7
8
11
12
02
Steer axle
5
Wheel hub - Removal and Dismantling
1 axle beam
2 stub axle
3 radial sealing ring
4 tapered roller bearing
5 wheel hub
6 roll pin
7 hub cap
8 nut
9 washer
10 tapered roller bearing
11 wheel bolt
12 ball seat nut
- Slacken ball seat nuts (12) and remove
wheel.
- Pull hub cap (7) from wheel.
- Slacken nut (8)
- Remove washer (9) with roll pin (6).
- Withdraw the hub.
- Remove radial sealing ring (3) then remove
tapered roller bearings (4) and (10) from hub.
- If necessary, drive out of wheel hub outer
races of tapered roller bearings (4) and (10).
Wheel hub - Reassembling and Installation
- Apply a smear of grease to the sealing lips of
the radial sealing ring.
- Before re-assembling the hub, repack with
grease F: cavity between inner race and
bearing cage of tapered roller bearings, and
the bearing spaces identified by an ‘x’ on the
drawing.
- To reassemble the hubs, reverse theprocedure.
- Tighten nut (8) while rotating the wheel hub.
Torque loading:
MA
= 145 Nm
Workshop Manual 7052/56/74-76, 7054/58/77-79
9. Linkskurve
= 82° +0/-2 Lenkeinschlag
Rechtskurve
1
Checking the steering angles
The steering angle a must amount to 80° - 82°.
To facilitate the measurement use the complementary
angle b for the setting. It should amount to 98° - 100°.
IMPORTANT: Ensure that the wheel lock is
limited by the stop screws (1) and not by the
cylinder stroke.
Wheel angle stop adjustment
The wheel stop angle is limited by the stop
screws (1).
- By operating on stop screws (1), set both
steering angles to 80° - 82°.
- Check opposite angles.
- Checkfor adequate clearance between wheels
and truck frame.
- Check that the wheel lock is not limited by
the cylinder stroke.
02
Steer axle
6
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10. 4
5
6
7
8
9
11
10
12
1
2
3
13
14
15
16
02
Steer axle
7
Stub axle - Removal and Dismantling
1 nut
2 washer
3 king pin
4 plug
5 stub axle
6 hex. hd. screw
7 nut
8 spacing washer
9 wiper ring
10 tapered roller bearing
11 spacer
12 grease nipple
13 tapered roller bearing
14 wiper ring
15 O-Ring
16 spacing washer
- Remove the wheel.
- Press out the pin located between track rod
and stub axle.
- Slacken nut (1).
- Remove washer (2).
- Press the king pin (3) down through the stub
axle and remove the king pin.
- Remove the stub axle from the axle.
- Remove from the stub axle: spacing
washers, ‘O’ ring, wiper rings, tapered roller
bearings and spacer (items 8-16).
Workshop Manual 7052/56/74-76, 7054/58/77-79
11. 1
2
3
12
14
5
4
8
7
6
10
11
13
9
Stub axle - Reassembling and Installation
1 nut
2 washer
3 king pin
4 plug
5 stub axle
6 spacing washer
7 wiper ring
8 tapered roller bearing
9 spacer
10 tapered roller bearing
11 wiper ring
12 O-Ring
13 spacing washer
14 pin
- Insert spacer (9) into the stub axle.
- Install both tapered roller bearings (8 & 10)
after having first repacked them with a
sufficient amount of FL grade grease!
- Apply a smear of FL grade grease to the
sealing lips of the wiper rings (7 & 11).
- Install wiper rings (7 & 11), ‘O’ ring (11) as well
as both spacing washers (items 13 & 6).
- Install the stub axle into the axle beam.
- Drive in the king pin (3) from below after having
first applied a light smear of oil to it.
- Fit the washer (2) into position on the king
pin.
- Install a new nut (1) and tighten to a torque of:
MA
= 290 Nm
- Press the pin (14) into the track rod and secure
with roll pins.
- Install wheel.
- Lubricate the steer axle with FL grade grease.
Lubricating the steer axle
- Operate the linkage during steering.
- Using a grease gun, lubricate with FL grade
grease the fittings with which the steer axle is
equipped until a small amount of fresh grease
oozes out at the lubricating points.
02
Steer axle
8
Workshop Manual 7052/56/74-76, 7054/58/77-79
12. 34
4
5
02
Steer axle
9
Track rod removal
The steer axle is fitted with two track rods arranged
between the steering cylinder and the two stub axles.
1 stub axle
2 piston rod
3 sealing rings
4 roll pins
5 pin
6 track rod
7 ball joint
- Remove the roll pins (4).
- Using a press, press out the pins (5).
Track rod installation
- Reverse the removal procedure.
Install pins cylinder end with a maximum press
force of
max. 21 kN
and pins stub axle end with a maximum press
force of
max. 26 kN
Workshop Manual 7052/56/74-76, 7054/58/77-79
13. Steering cylinder removal
– Remove track rods.
– Disconnect hydraulic connections after
having marked them for identification.
WARNING: Hydraulic oil may spill when
disconnecting lines; be prepared
for oil spillage!
– Slacken the four fixing screws (1). .
Steering cylinder installation
– Retighten the fixing screws (1).
Torque loading: MA
= 210 Nm
– Reconnect hydraulic connections.
CAUTION:
Do not swap hydraulic connections!
– Install track rods.
NOTE: For steering cylinder dismantling and
reassembling refer to F.G. 06.
Lubricating the steer axle with grease
– Operate the linkage during greasing while the
steer axle is off load.
– Using a grease gun, lubricate with FL grade
grease the 8 fittings with which the steer axle
is equipped until a small amount of fresh
grease oozes out at the lubricating points.
NOTE: When lubricating the upper bearing, the
grease need not ooze out of the upper sealing
ring, it may also escape from the bottom.
02
Steer axle
10
Workshop Manual 7052/56/74-76, 7054/58/77-79
14. 03Workshop Manual 7052/56, 7054/58
1
Contents Page
Technical Data for Maintenance Service 1
Power Axle / Description 3
PowerAxle removal 5
Power Axle installation 5
Double reduction gear and differential /
Sectional view 6
Exploded view 7
Axle housing installation 8
Half-shaft (axle shaft) removal 9
Half-shaft (axle shaft) installation 9
Wheel hub removal 10
Wheel hub installation 11
16. 03Workshop Manual 7052/56, 7054/58
Power Axle
5
Description
The power axle consists of a double reduction
spur-type gearbox (1) comprising differential
assembly with two-bearing driving pinion, to which
a D.C. electric motor (2) is flange mounted, as
well as of a long axle housing (3) and an axle
housing which is an integral part of the gear case
(1).
The long axle housing (3) with the double reduction
spur-type gearbox (1) are rigidly bolted to the frame
as a complete unit.
17. 1
2
2
3
3
4567895 6
10
03
Power Axle
7
Power axle removal
– Turn the keyswitch ‘OFF’
– Disconnect the battery plug
– Remove mast assembly
– Chock truck securely to prevent rolling
– Drain gearbox oil at drain plug (catch oil in a
pan of suitable capacity (approx. 2 litres)
– Remove wheels
– Disconnect motor cables
– Disconnect brake pipe at master cylinder
– Disconnect brake cables at the parking brake
lever
– With sling around power axle attach chain to
overhead hoist
– Remove mounting bolts right and left
– Carefully manoeuvre the power axle clear of
truck
Power axle installation
– Using the overhead hoist and sling manoeu-
vre power axle into frame
Gearbox end: adjust to correct position, loo-
sely install 6 bolts
Insert 3rd bolt from from below after having
applied Loctite 243 to its threads
Axle housing end: adjust to correct
position,loosely install 6 bolts
Insert 3rd bolt from below after having applied
Loctite 243 to its threads
Axle housing end: Temporarily tighten 6
bolts in the order: from top to bottom
Gearbox end: Temporarily tighten 6 bolts in
the order: from top to bottom
– Tighten all mounting bolts (3) to a torque
wrench setting of 195 Nm
1 = gearbox and differential assembly
2 = tension washer
3 = hex head fixing bolt
4 = half shaft
5 = wheel stud
6 = brake drum
7 = oil drain plug
8 = oil filler plug with dipstick
9 = half shaft housing
10 = DC electric motor
Workshop Manual 7052/56, 7054/58
18. 03 Workshop Manual 7052/56, 7054/58
8
Double reduction gear and differential
Fitted with a max. of 50%
grease at assembly
19. 03Workshop Manual 7052/56, 7054/58
Power Axle
9
1–2 = gear case with integral axle housing
3 = cylindrical pin
4 = Allen head screw
5 = sealing ring
6 = screw plug (oil drain plug)
7 = grooved ball bearing
8 = differential
9 = gear
10 = hex hd screw
11 = roll pin
12 = taper roller bearing
13 = gear shaft
14 = shim 0.1 – 0.3 – 0.5 – 1 mm
15 = circlip
16 = cover
17 = driving dog
18 = chevron seal
19 = taper roller bearing
20 = toothed hollow shaft
21 = ‘O’ ring seal
22 = shim 0.1 – 0.3 – 0.5 – 1 mm
23 = ring
24 = ‘O’ ring seal
25 = chevron seal
26 = cover
27 = Allen head screw
28 = Allen head screw
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21. Axle housing installation
Clean contact areas of gear case and axle housing.
Provide ‘O’ ring seal (2) with a smear of grease and
place it on the recess of the axle housing (3). Next,
assemble the axle housing with the gear case.
Apply Loctite grade 270 to the 12 screws (4) and
torque to
120 Nm.
03 Workshop Manual 7052/56, 7054/58
Power Axle
10
22. 03WWorkshop Manual 7052/56, 7054/58
Power Axle
11
Half-shaft removal
– Jack up truck securely from one side,
otherwise drain gearbox oil
– Remove wheel nuts
– Remove drive wheel
– Remove screws (10) securing shaft (7) to
hub. Using two of the screws drive out the
half shaft (7). Two appropriate tapholes
exist in the shaft flange
– Remove shaft (7)
Note: When carrying out repairs or maintenance
operations on the half shafts remove only one at a
time.
Reason: Should both half-shafts (long and short
shafts) be removed at the same time, the position of
the half-shaft location inside the differential will be
modified, making half-shaft installation impossible.
Half-shaft installation
– Clean sealing surface of half-shaft (7) and
apply Loctite grade 573 to sealing surface
– Install shaft (7)
– Torque shaft mounting screws to 35 Nm
– Replace drive wheel. Watch for correct
alignment of holes for wheel brake adjust-
ment
– Torque wheel nuts to 195 N
– Jack down the truck
– Check half-shaft for leaks