This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering and work equipment systems. Each section includes groups covering structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly. The document provides detailed steps and diagrams for disassembling and assembling components like the main pump, main control valve, and double acting spools within the various systems. Precautions are outlined and proper procedures and torque specifications are provided to ensure correct reassembly.
El documento proporciona instrucciones de apriete y especificaciones técnicas para varios componentes de un motor, incluyendo tuberías de combustible, bombas de inyección, alternadores, válvulas y turbocompresores. Detalla parámetros como diámetros, espacios libres, ángulos y fuerzas, así como los pares de apriete recomendados para una correcta instalación y funcionamiento de las piezas.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
Jcb t2 t3 elec engine 4 cyl service repair manualujfjjskekkksmem
This service manual section contains information about a JCB T2/3 Elec Engine, including:
- The engine is a 4 cylinder diesel with common rail fuel injection and variable geometry turbocharger.
- It provides identification of major external and internal engine components and their functions.
- Safety precautions are outlined for working on hot components and ensuring proper PPE and procedures.
- Technical specifications of engine variants including displacement, cylinder arrangement, valve clearances and more.
- The document provides removal and installation instructions for various engine components including the timing chain, oil pan, cylinder head, and engine.
- Removal of the timing chain requires draining coolant and removing various belts, hoses, wires and covers to access the timing chain components.
- Oil pan removal involves draining oil, removing mounting bolts and using a special tool to separate the oil pan from the engine block.
- Cylinder head removal requires removing additional parts like the intake manifold, spark plugs and distributor after setting the piston to top dead center.
This document provides a wiring diagram for an anti-lock braking system (ABS) with vehicle stability control for a vehicle made by TMC. It includes a list of components, their connections and pinouts. Key components include ECUs, sensors for wheel speed, steering angle, yaw rate and other variables. The diagram shows the interconnections between these components and their related power and ground connections.
Jcb t4 f 444 elec engine (4 cyl) service repair manualfusefjsekkemm
This service manual provides instructions for servicing the engine, including the rocker assembly, on JCB T4F 444 and 448 electric engines. The document provides details on removing and installing the rocker shaft assembly, adjusting valve clearances, and servicing the rockers, push rods, tappets, and rocker cover. Safety information is provided throughout advising technicians to follow instructions, let hot engines cool, and replace manuals that become damaged.
Este documento proporciona instrucciones para la calibración de válvulas e inyector de un motor Caterpillar 3516B de 16 cilindros en V con 69.1 L de cilindrada. Describe la ubicación y configuración de las válvulas y cilindros, el procedimiento para quitar y colocar la tapa de válvulas, y los parámetros de ajuste para el mecanismo y juego de válvulas. También cubre la rotación del cigüeñal, sincronización del árbol de levas y procedim
Caterpillar Cat DP50K Forklift Lift Trucks Service Repair Manual SN:ET28B-500...hdjksmemm
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis, Mast and Options: Foreword
Chassis, Mast and Options: General Information
Chassis, Mast and Options: Cooling System
Chassis, Mast and Options: Electrical System
Chassis, Mast and Options: Power Train
Chassis, Mast and Options: Power shift Transmission
Chassis, Mast and Options: Front Axle and Reduction Differential
Chassis, Mast and Options: Rear Axle
Chassis, Mast and Options: Brake System
Chassis, Mast and Options: Steering System
Chassis, Mast and Options: Hydraulic System
Chassis, Mast and Options: Service Data
Chassis, Mast and Options: Options
Chassis, Mast and Options: Schematics
Diesel Engine: General Information
Diesel Engine: Maintenance Standards
Diesel Engine: Special Tools
Diesel Engine: Overhaul Instructions
Diesel Engine: Adjustments, Bench Test, Performance Tests
Diesel Engine: Engine Auxiliaries Removal and Installation
Diesel Engine: Engine Main Parts
Diesel Engine: Inlet and Exhaust System
Diesel Engine: Lubrication System
Diesel Engine: Cooling System
Diesel Engine: Fuel System
Diesel Engine: Electrical System
Diesel Engine: Workshop Tips
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
El documento proporciona instrucciones de apriete y especificaciones técnicas para varios componentes de un motor, incluyendo tuberías de combustible, bombas de inyección, alternadores, válvulas y turbocompresores. Detalla parámetros como diámetros, espacios libres, ángulos y fuerzas, así como los pares de apriete recomendados para una correcta instalación y funcionamiento de las piezas.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
Jcb t2 t3 elec engine 4 cyl service repair manualujfjjskekkksmem
This service manual section contains information about a JCB T2/3 Elec Engine, including:
- The engine is a 4 cylinder diesel with common rail fuel injection and variable geometry turbocharger.
- It provides identification of major external and internal engine components and their functions.
- Safety precautions are outlined for working on hot components and ensuring proper PPE and procedures.
- Technical specifications of engine variants including displacement, cylinder arrangement, valve clearances and more.
- The document provides removal and installation instructions for various engine components including the timing chain, oil pan, cylinder head, and engine.
- Removal of the timing chain requires draining coolant and removing various belts, hoses, wires and covers to access the timing chain components.
- Oil pan removal involves draining oil, removing mounting bolts and using a special tool to separate the oil pan from the engine block.
- Cylinder head removal requires removing additional parts like the intake manifold, spark plugs and distributor after setting the piston to top dead center.
This document provides a wiring diagram for an anti-lock braking system (ABS) with vehicle stability control for a vehicle made by TMC. It includes a list of components, their connections and pinouts. Key components include ECUs, sensors for wheel speed, steering angle, yaw rate and other variables. The diagram shows the interconnections between these components and their related power and ground connections.
Jcb t4 f 444 elec engine (4 cyl) service repair manualfusefjsekkemm
This service manual provides instructions for servicing the engine, including the rocker assembly, on JCB T4F 444 and 448 electric engines. The document provides details on removing and installing the rocker shaft assembly, adjusting valve clearances, and servicing the rockers, push rods, tappets, and rocker cover. Safety information is provided throughout advising technicians to follow instructions, let hot engines cool, and replace manuals that become damaged.
Este documento proporciona instrucciones para la calibración de válvulas e inyector de un motor Caterpillar 3516B de 16 cilindros en V con 69.1 L de cilindrada. Describe la ubicación y configuración de las válvulas y cilindros, el procedimiento para quitar y colocar la tapa de válvulas, y los parámetros de ajuste para el mecanismo y juego de válvulas. También cubre la rotación del cigüeñal, sincronización del árbol de levas y procedim
Caterpillar Cat DP50K Forklift Lift Trucks Service Repair Manual SN:ET28B-500...hdjksmemm
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis, Mast and Options: Foreword
Chassis, Mast and Options: General Information
Chassis, Mast and Options: Cooling System
Chassis, Mast and Options: Electrical System
Chassis, Mast and Options: Power Train
Chassis, Mast and Options: Power shift Transmission
Chassis, Mast and Options: Front Axle and Reduction Differential
Chassis, Mast and Options: Rear Axle
Chassis, Mast and Options: Brake System
Chassis, Mast and Options: Steering System
Chassis, Mast and Options: Hydraulic System
Chassis, Mast and Options: Service Data
Chassis, Mast and Options: Options
Chassis, Mast and Options: Schematics
Diesel Engine: General Information
Diesel Engine: Maintenance Standards
Diesel Engine: Special Tools
Diesel Engine: Overhaul Instructions
Diesel Engine: Adjustments, Bench Test, Performance Tests
Diesel Engine: Engine Auxiliaries Removal and Installation
Diesel Engine: Engine Main Parts
Diesel Engine: Inlet and Exhaust System
Diesel Engine: Lubrication System
Diesel Engine: Cooling System
Diesel Engine: Fuel System
Diesel Engine: Electrical System
Diesel Engine: Workshop Tips
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP50K FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Case ih jx100 u tractor service repair manualfjjjskekksmem
The document is a repair manual for the JXU Series tractors produced by New Holland. It provides an overview of the manual's contents which include sections covering the engine, transmission, brakes, hydraulics, steering, axles, electrical systems, and vehicle bodywork. Safety precautions are outlined, emphasizing the importance of following procedures, wearing protective equipment, avoiding moving parts, and taking care around fluids, batteries, and pressurized systems.
Ddec iv on highway - egr application and installationeckardguendel
This document describes the hardware and wiring used in a DDEC IV engine control system for on-highway applications. It discusses the engine sensor harness, vehicle interface harness, electronic control module, sensors, and other components. Wiring diagrams and connector pinouts are provided for the harnesses connecting these components to the ECM. Environmental requirements and part numbers for components are also listed.
Caterpillar cat 966 c wheel loader (prefix 76j) service repair manual (76j063...fjjskmdmem
This document provides instructions for removing and installing various components of the power train on a 966C wheel loader, including axles, final drive planet carriers, final drive ring gears and hubs, and wheels/bearings. The procedures describe draining oil, removing retaining rings and gears, and reinstalling components along with adjusting wheel bearings and installing seals.
Este documento describe el sistema de monitor de una excavadora hidráulica. El sistema monitor vigila las condiciones de la máquina a través de sensores y muestra la información en un panel. El panel muestra alarmas, temperaturas, niveles de combustible y permite al operador controlar funciones. El documento explica las funciones del monitor, las señales de entrada y salida, y cómo muestra información sobre la máquina.
El manual de servicio incluye información sobre cómo funcionan los sistemas operativos importantes, las pruebas, las guías de ajustes y solución de problemas, así como también, los procedimientos de desarmado y armado.
El manual de piezas tiene vistas en detalle de todas las piezas de servicio del equipo. También le ofrece una guía con números para pedir piezas genuinas Caterpillar.
Este manual técnico proporciona instrucciones para realizar tareas de mantenimiento en motores Perkins utilizados en tractores Massey Ferguson Serie 200 Advanced. Incluye procedimientos para ajustar la holgura de las válvulas, revisar los inyectores, ajustar el punto de inyección y probar la compresión de los cilindros. También contiene especificaciones técnicas de los motores y sus componentes.
1. O documento lista os sensores do sistema de controle do motor e fornece códigos de informação e códigos de falha.
2. É observada a diferença entre códigos de falha e códigos de informação, sendo que estes últimos não indicam falhas.
3. São fornecidos detalhes sobre os códigos de falha, incluindo ID, descrição da falha e componente afetado.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
Este documento proporciona información sobre los intervalos recomendados de cambio de aceite y filtros para los componentes Volvo, incluidos motores, transmisiones, ejes traseros y dirección hidráulica. Detalla los tipos de aceite aprobados, las capacidades de aceite de los motores, y los intervalos de cambio recomendados en función del tipo de operación y kilometraje. Recomienda cambiar el aceite y filtros según los intervalos especificados para mantener las garantías y proteger los componentes.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
This document provides instructions for adjusting fuel injection pumps. It describes:
1. The required test equipment and conditions for adjustment, including a pump test bench, controller, software, and wiring.
2. The controller unit controls, including switches to select the ECU and turn the FCV valve on/off.
3. An overview of the pump adjustment tool software interface, which guides the user through inputting part numbers, adjustment steps, and collecting measurement values.
Toyota 5FD70 Forklift Service Repair Manualjkseodlpled
This is the Highly Detailed factory service repair manual for theTOYOTA 5FD70 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 5FD70 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Explanation
Engine
Torque Converter
Propeller Shaft
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Hydraulic Piping
Appendix
Wiring Diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 5FD70 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Manaul de serviço ms cbx250 (2001) cabecoteThiago Huari
Este documento fornece instruções para serviços no cabeçote, válvulas e árvores de comando de um motor CBX250. Ele descreve os procedimentos de remoção e instalação de componentes, especificações de torque, ferramentas necessárias e diagnóstico de defeitos.
Este documento fornece instruções para a avaliação do trem de rodagem de veículos acidentados, incluindo:
1) Verificação visual e funcional do sistema de direção, suspensão e rodas.
2) Substituição de peças danificadas e alinhamento da direção.
3) Verificação dos sistemas elétricos e registos de erros.
Este documento es el manual de taller para los modelos PC200-6, 200LC-6, PC220-6 y 220LC-6 de Komatsu. Proporciona información sobre la estructura, funcionamiento, pruebas, ajustes y procedimientos de reparación de estas excavadoras. El manual contiene instrucciones de seguridad y especificaciones técnicas para realizar reparaciones de manera segura y efectiva.
Daewoo doosan dx300 lca crawler excavator parts catalogue manualf9soeikdkdk
The document provides a parts list and exploded diagram for a cylinder head, including:
1. The cylinder head assembly part number and quantities of key components like the cylinder head, valve guides, valve seat rings, plugs and pins.
2. Fasteners and bolts used to attach the cylinder head to the engine block and other components, along with washers, studs and gaskets.
3. Additional parts that interface with the cylinder head like the breather housing, oil filler cap, hoses and clips.
4. Reference information for serial numbers, replacement part numbers and quantities.
El documento describe el funcionamiento del sistema de inyección HDi Siemens SID 801, incluyendo una lista de sus componentes principales como el calculador, los sensores, los inyectores y las válvulas, así como un diagrama de las entradas y salidas del calculador.
Hyundai hl770 7 wheel loader service repair manualfjjsekmmm
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering, and work equipment systems. Each section includes descriptions of component structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly instructions. The document provides detailed steps and diagrams for disassembling and reassembling major components like the main pump and main control valve. Safety precautions and proper procedures are emphasized throughout.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Case ih jx100 u tractor service repair manualfjjjskekksmem
The document is a repair manual for the JXU Series tractors produced by New Holland. It provides an overview of the manual's contents which include sections covering the engine, transmission, brakes, hydraulics, steering, axles, electrical systems, and vehicle bodywork. Safety precautions are outlined, emphasizing the importance of following procedures, wearing protective equipment, avoiding moving parts, and taking care around fluids, batteries, and pressurized systems.
Ddec iv on highway - egr application and installationeckardguendel
This document describes the hardware and wiring used in a DDEC IV engine control system for on-highway applications. It discusses the engine sensor harness, vehicle interface harness, electronic control module, sensors, and other components. Wiring diagrams and connector pinouts are provided for the harnesses connecting these components to the ECM. Environmental requirements and part numbers for components are also listed.
Caterpillar cat 966 c wheel loader (prefix 76j) service repair manual (76j063...fjjskmdmem
This document provides instructions for removing and installing various components of the power train on a 966C wheel loader, including axles, final drive planet carriers, final drive ring gears and hubs, and wheels/bearings. The procedures describe draining oil, removing retaining rings and gears, and reinstalling components along with adjusting wheel bearings and installing seals.
Este documento describe el sistema de monitor de una excavadora hidráulica. El sistema monitor vigila las condiciones de la máquina a través de sensores y muestra la información en un panel. El panel muestra alarmas, temperaturas, niveles de combustible y permite al operador controlar funciones. El documento explica las funciones del monitor, las señales de entrada y salida, y cómo muestra información sobre la máquina.
El manual de servicio incluye información sobre cómo funcionan los sistemas operativos importantes, las pruebas, las guías de ajustes y solución de problemas, así como también, los procedimientos de desarmado y armado.
El manual de piezas tiene vistas en detalle de todas las piezas de servicio del equipo. También le ofrece una guía con números para pedir piezas genuinas Caterpillar.
Este manual técnico proporciona instrucciones para realizar tareas de mantenimiento en motores Perkins utilizados en tractores Massey Ferguson Serie 200 Advanced. Incluye procedimientos para ajustar la holgura de las válvulas, revisar los inyectores, ajustar el punto de inyección y probar la compresión de los cilindros. También contiene especificaciones técnicas de los motores y sus componentes.
1. O documento lista os sensores do sistema de controle do motor e fornece códigos de informação e códigos de falha.
2. É observada a diferença entre códigos de falha e códigos de informação, sendo que estes últimos não indicam falhas.
3. São fornecidos detalhes sobre os códigos de falha, incluindo ID, descrição da falha e componente afetado.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
Este documento proporciona información sobre los intervalos recomendados de cambio de aceite y filtros para los componentes Volvo, incluidos motores, transmisiones, ejes traseros y dirección hidráulica. Detalla los tipos de aceite aprobados, las capacidades de aceite de los motores, y los intervalos de cambio recomendados en función del tipo de operación y kilometraje. Recomienda cambiar el aceite y filtros según los intervalos especificados para mantener las garantías y proteger los componentes.
Caterpillar cat 950 f wheel loader (prefix 4dj) service repair manual (4dj000...ifkkdmdmdm
This document provides step-by-step instructions for disassembling the transmission of a 950F Wheel Loader model. It lists 79 steps to remove various transmission components including the torque converter, transmission control valve, carrier assemblies, planetary gears, clutches, seals, and housing components. Detailed diagrams accompany each step to illustrate the proper procedure and required tooling.
This document provides instructions for adjusting fuel injection pumps. It describes:
1. The required test equipment and conditions for adjustment, including a pump test bench, controller, software, and wiring.
2. The controller unit controls, including switches to select the ECU and turn the FCV valve on/off.
3. An overview of the pump adjustment tool software interface, which guides the user through inputting part numbers, adjustment steps, and collecting measurement values.
Toyota 5FD70 Forklift Service Repair Manualjkseodlpled
This is the Highly Detailed factory service repair manual for theTOYOTA 5FD70 FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.TOYOTA 5FD70 FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Explanation
Engine
Torque Converter
Propeller Shaft
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
Hydraulic Piping
Appendix
Wiring Diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveTOYOTA 5FD70 FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Manaul de serviço ms cbx250 (2001) cabecoteThiago Huari
Este documento fornece instruções para serviços no cabeçote, válvulas e árvores de comando de um motor CBX250. Ele descreve os procedimentos de remoção e instalação de componentes, especificações de torque, ferramentas necessárias e diagnóstico de defeitos.
Este documento fornece instruções para a avaliação do trem de rodagem de veículos acidentados, incluindo:
1) Verificação visual e funcional do sistema de direção, suspensão e rodas.
2) Substituição de peças danificadas e alinhamento da direção.
3) Verificação dos sistemas elétricos e registos de erros.
Este documento es el manual de taller para los modelos PC200-6, 200LC-6, PC220-6 y 220LC-6 de Komatsu. Proporciona información sobre la estructura, funcionamiento, pruebas, ajustes y procedimientos de reparación de estas excavadoras. El manual contiene instrucciones de seguridad y especificaciones técnicas para realizar reparaciones de manera segura y efectiva.
Daewoo doosan dx300 lca crawler excavator parts catalogue manualf9soeikdkdk
The document provides a parts list and exploded diagram for a cylinder head, including:
1. The cylinder head assembly part number and quantities of key components like the cylinder head, valve guides, valve seat rings, plugs and pins.
2. Fasteners and bolts used to attach the cylinder head to the engine block and other components, along with washers, studs and gaskets.
3. Additional parts that interface with the cylinder head like the breather housing, oil filler cap, hoses and clips.
4. Reference information for serial numbers, replacement part numbers and quantities.
El documento describe el funcionamiento del sistema de inyección HDi Siemens SID 801, incluyendo una lista de sus componentes principales como el calculador, los sensores, los inyectores y las válvulas, así como un diagrama de las entradas y salidas del calculador.
Hyundai hl770 7 wheel loader service repair manualfjjsekmmm
This document provides maintenance instructions for various systems on a piece of work equipment. It includes sections on the engine, power train, brake, steering, and work equipment systems. Each section includes descriptions of component structure and function, operational checks and troubleshooting, tests and adjustments, and disassembly and assembly instructions. The document provides detailed steps and diagrams for disassembling and reassembling major components like the main pump and main control valve. Safety precautions and proper procedures are emphasized throughout.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hyundai hl780 9 wheel loader service repair manualudjjjskkkdmm
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, compensator valves, relief valves, and shuttle valves.
- Disassembling the remote control valve by removing parts like the push button, rubber boot, and handle.
-
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- Instructions for disassembling
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Hyundai hl770 7 wheel loader service repair manual
1. CONTENTS
SECTION 1 GENERAL
Group 1 Safety Hints 1-1
Group 2 Specifications 1-10
Group 3 Operational Checkout Record Sheet 1-22
SECTION 2 ENGINE
Group 1 Structure and Function 2-1
SECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and Function 3-1
Group 2 Operational Checks and Troubleshooting 3-59
Group 3 Test and Adjustments 3-71
Group 4 Disassembly and Assembly 3-74
SECTION 4 BRAKE SYSTEM
Group 1 Structure and Function 4-1
Group 2 Operational Checks and Troubleshooting 4-29
Group 3 Tests and Adjustments 4-37
Group 4 Disassembly and Assembly 4-39
SECTION 5 STEERING SYSTEM
Group 1 Structure and Function 5-1
Group 2 Operational Checks and Troubleshooting 5-18
Group 3 Tests and Adjustments 5-28
Group 4 Disassembly and Assembly 5-36
SECTION 6 WORK EQUIPMENT
Group 1 Structure and Function 6-1
Group 2 Operational Checks and Troubleshooting 6-35
Group 3 Tests and Adjustments 6-46
Group 4 Disassembly and Assembly 6-62
2. 6-58
1.MAINPUMP
STRUCTURE1)
35 1
27
16 21 17 21 20
22
3934
26
19
8
P2 CARTRIDGE
P1 CARTRIDGE
1 End cap
2 Bushing
16 Internal snap ring
17 Ball bearing
19 Splined shaft
20 Shaft seal
21 Internal snap ring
22 Mounting cap
26 Section seal
27 Center housing
34 Section seal
35 Cap screw
39 Cap screw
GROUP 4 DISASSEMBLY AND ASSEMBLY
7707WE28
3. 6-59
STRUCTURE(2/2)
3
4
5
2
30
6
7
36
29
31
32
33
15
14
13
23
24
11
12
25
10
11
9
28
37
38
P2 CARTRIDGE P1 CARTRIDGE
2 Section seal
3 Section seal
4 Back up ring
5 Pressure port plate
6 Camring
7 Rear port plate
9 Rear port plate
10 Camring
11 Dowel pin
12 Vane holdout pin
13 Back up ring
14 Section seal
15 Section seal
23 Pressure port plate
24 Rotor assembly
25 Vane
28 Lock pin
29 Lock pin
30 Rotor assembly
31 Vane holdout pin
32 Vane
33 Dowel pin
36 Screw
37 Screw
38 Lock washer
7707WE29
4. 6-60
GENERAL INSTRUCTION
Preliminary
Any servicing work done on main pump is to be done in a clean environment to prevent potential
contamination by foreign particles.
Appropriate tools and equipment are required in order to insure proper disassembly and
reassembly in suitable conditions. In case of repetitive service, a specific working bench is
recommended.
To prevent oil leakage and body tilting during assembly, housing bolts are to be tightened as per
the following pattern !
(1)
※
※
※
2)
Vane
Rotor
Pin
1
2
3
4
1
2
7
5
3
6
4
Rotor :
Side surfaces and vane slots should be free of scratches. Side feeds, vane slots and holdout pin
orifices should be free of any contamination. Serration(driving splines) should not be deformed
by the shaft.
③③
Parts
Parts must be kept clean at all time. If cleaning is needed, solvent is to be used. It is needed to
check and oil the inner parts before assembly.
In case of replacement of parts with mulitiple numbers, such as vanes and holdout pins, all the
parts are to be changed.
Vanes
The faces and edges should be free of scratch from contamination. Vanes should move
smoothly in the rotor slots, without excessive clearance. Edges may be stoned with a fine lndia
stone to remove burrs.
Vane holdout pins :
Holdout pins should have no matting marks.
(2)
※
※
①①
②②
7803AWE05
7803AWE50
7803AWE51
5. 6-61
Camring :
No scratches or vane shock marks(waves) should be seen. Visual axial waves on new camring
are from grinding process and therefore normal.
④④
Port plates :
Faces should not be scratched. No cavitation/aeration/fretting corrosion marks should be seen.
When there, the bronze bushing should be clean, with no abnormal wear sign.
Bi-directional cartridges use same port plates for CW and CCW rotation. Unit-directional
cartridges require different port plates.
⑤⑤
Seals :
All oil seals must be cleaned, with no wear or cutting mark. When servicing a pump from field
operation, it is highly recommended to change all seals. All seals are to be greased lightly
before assembly.
Use seal driver tool to install shaft seal, and protective cone to install shaft assembly.
Backup rings(1) on pressure plates are to be replaced, anytime a cartridge is taken out of a
pump. Backup rings are to be installed as follow, behind the square seal :
⑥⑥
・
・
・
Back up ring Seal
Shaft :
Key-way should be clean and not worn on the sides by excessive torque. No fretting corrosion
due to poor coupling should be visible. On spline shaft, splines should not be deformed.
No axial scratch should be on the sealing area(1). The shaft seal lip contact line may be visible,
but should not be a groove. Bronze-bushing contact area(2) should be clean and cylindrical,
without scratch marks.
⑦⑦
・
・
7803ASE06
7803ASE08
7803ASE07
6. 6-62
2 1
3
4
Ball bearing(3) should turn freely and snap ring(4) should be in place. Some shaft assemblies
have 2 snap rings, before and after the ball bearing.
Never insert a snap ring from shaft seal side, to avoid scratching the sealing surface.
Use protective cone to install shaft assembly. If not available, make sure not to damaged the
shaft seal lips.
Pre start check and priming.
Before operating the pump again, the following points are to be checked :
Pump rotation is as per electric motor or engine.
All fittings are properly connected and tight. No oil-leak and/or air intake being allowed.
If any, valve on suction line is to be fully opened.
When electric motor or engine is started up, the pump should prime immediately. However,
depending on installation and amount of air in the discharge lines, priming may take a few
seconds.
In case priming does not occur within 15 seconds, equipment should be switched off at once.
Then :
Manually fill the pump housing with fluid.
Bleed off air that may be trapped in the pump.
Check air bleed-off valves.
Start rotation in a jogging manner until a prime is picked up.
・
※
※
(3)
①
②
③
・
・
・
・
・
・
・
・
7803ASE10
7. 6-63
DISASSEMBLY
Install the pump on the table.
Two bolts will help to unscrew the 4 pump
bolts.
Unscrew the bolts.
(1)
※
(2)
Remove the end cap (P2 cartridge will
come with it).
Cartridge : Be careful as some items
could fall if the retaining cartridge bolts are
totally loose or broken.
The seal(34) usually stays in the rear cap.
34
3)
(3)
※
※
7707WE31
7707WE32
8. 6-64
Disassemble the P2 cartridge/end cap
with an extractor.
If you want to continue the pump disasse-
mbly(P1 & shaft), go to page 6-65.
If you want to reassemble the P2 cartrid-
ge, go to page 6-66.
(4)
※
※
7707WE33
Put two screws in the housing and flip the
pump (housing + P1 assy).
(5)
7707WE34
Remove the bolts.(6)
7707WE35
9. 6-65
Remove the front cap.
P1 cartridge will come with the front cap /
shaft assembly.
(7)
※
7707WE36
Disassemble the P1 cartridge / front cap
with an extractor.
(8)
7707WE37
Remove the retaining ring
Extract the shaft / bearing assembly.
Take a protection cone to prevent seal
damage.
If you don’t, change the shaft seal.
If not new, the shaft seal should be
replaced.
If the shaft Ø is bigger than the shaft seal
Ø, please contact HYUNDAI.
A
B
A :
B :
※
※
※
7707WE38
10. 6-66
The pump is now disassembled.(9)
Housing End cap Cartridge P2 Cartridge P1
Retaining ring Shaft assy Front cap Shaft seal
7707WE39
ASSEMBLY
Fit the cartridge P1 into the housing.(1)
4)
7707WE40
Check if the dowel pin is in its position in
the housing by trying to rotate the
cartridge.
If the cartridge does rotate, the dowel pin
is not in the hole.
Take the cartridge out and try again.
(2)
※
7707WE41
11. 6-67
Protective cone on the shaft assembly.
Shaft assembly + protective cone into the
front cap. Slightly rotate the shaft to avoid
the shaft seal lip(s) to be deteriorated.
Retaining ring into the front cap.
To avoid damaging the shaft seal do not
forget to put a protective cone on the
shaft.
Push on the external bearing cage.
C
B
A
A :
B :
C:
7707WE42
Assemble the front cap assy on the
housing & cartridge assy.
Position the shaft / front cap assy only if
the cartridge is well positioned, dowel pin
in the housing dowel pin hole.
Put some grease on the seals to prevent
them from moving.
(3)
7707WE43
12. 6-68
Always check if the shaft rotates freely.
If not, disassemble and go back to the
previous step.
Check the porting configuration.
Tighten the 4 bolts.
Step by step to
avoid damaging
the seals.
Always check if the shaft rotates freely.
If not, disassemble and go back to the
previous step.
19.1Kgf m(138lbf ft). .
6.9Kgf m(50lbf ft). .
①
②
③
④
7707WE44
4
3 2
1
Fit the cartridge(P2) into the housing.
Check if the dowel pin is in its position in the
housing by trying to rotate the cartridge.
If the cartridge does rotate, the dowel pin is
not in the hole. Take the cartridge out and
try again.
(4)
(5)
※
7707WE45
13. 6-69
Assemble the end cap on the housing assy.
Position the shaft / front cap assy only if the
cartridge is well positioned, dowel pin in the
housing dowel pin hole.
Put some grease on the seals to prevent
them from moving.
Always check if the shaft rotates freely.
If not, disassemble and go back to the
previous step.
(6)
※
※
※
7707WE46
Final assembly
Always check if the shaft rotates freely.
If not, disassemble and go back to the
previous step.
Check the porting configuration.
Tighten the 4 or 7 bolts.
Step by step to avoid damaging the seals.
・Tightening torque
Mounting cap : 19.1kgf・m(138lbf・ft)
End cap : 6.9kgf・m(50lbf・ft)
Always check if the shaft rotates freely.
If not, disassemble and go back to the
previous step.
(7)
7707WE47
①
②
③
④
⑤
4
3 2
1 4
2
5
1
6
3
7
14. 6-70
2.MAINCONTROLVALVE
STRUCTURE1)
7
17
14
10
13
16
9
1710
11
77
12
6
5
2
1
3
2
5 12
6
4
15
8
4.2kgf m(30.4lbf ft). .
Spool to be assembled with
identification groove at the
B port end
Spool to be assembled with
identification groove at the
B port end
7707WE50
1 Housing group
2 Main relief valve assembly
3 Double acting spool(Bucket)
4 Double acting spool(Boom)
5 Bucket spool centering
6 Boom spool centering
7 Combined overload & anti-cavitation assembly
8 Back pressure valve
9 Check valve assembly
10 Pilot valve assembly
11 Pilot operated float check block assembly
12 Adaptor & check valve
13 Shuttle valve assembly
14 Anti-cavitation check valve assembly
15 1/4˝ BSPP plug
16 Check valve assembly
17 Pilot valve assembly
15. 6-71
DISASSEMBLY AND ASSEMBLY
Ensure that the machine is in a safe condition with no suspended loads or trapped pressure within
the system before removing any pipework or component.
Servicing must only be carried out by trained personel.
MAIN RELIFE VALVE(Item 2)
2)
※
(1)
8
1
3
5
7
9
4
6
2
15.5kgf m(112lbf ft). .
15.5kgf m(112lbf ft). .
Main stage assy
Pilot assy
14
11
13
15
17
12
10
14
16
7707WE51
1 Adjusting screw
2 Plug cap
3 Cap
4 Seat
5 Poppet
6 Plunger
7 Sleeve
8 Lock nut
9 Spring
10 Spring
11 Detent ring
12 Detent ring
13 O-ring
14 O-ring
15 O-ring
16 O-ring
17 Orifice wire
Removal
Unscrew both the pilot assembly and the plug from both ends of the relief valve. The main stage
assembly must be driven or pressed out in the direction of the pilot assembly using a soft drift.
Refitting
Lubricate sleeve and assemble by pressing into housing until detent ring(12) locates on housing.
Fit the pilot assembly and end cap.
Adjusting
The main relief valve must be adjusted to the required setting when the machine is recommissioned.
Adjustment is made by first unscrewing the adjuster(1) until there is no load on the pilot spring(10).
Select a machine service to its end stop.
Screw in the adjuster until the correct pressure setting is measured at the valve inlet, account must
be taken for the effect of back pressure on the measured setting.
①①
②
③③
16. 8
1
2
3
6
10
5
6
9
7
16
4
12
9 15
17
9.7kgf m(70.2lb ft). .
9.7kgf m(70.2lb ft). .
3.1kgf m(22.4lb ft). .
3.1kgf m(22.4lb ft). .
6-72
DOUBLE ACTING SPOOL(Item 3, 4)
Control spools are not replaceable as they
are individually sized to suit the housing.
When removing and refitting spools ensure
that they are refitted into the correct bore
and correctly orientated as shown by the
identification groove location on the valve
assembly drawing.
4
3
2
1
2
3
4
Bucket spool
Boom spool
(2)
7707WE52
1 Spool 3 Spring
2 Plunger 4 O-ring
BUCKET SPOOL CENTERING(Item 5)(3)
7707WE53
1 Cover
2 Cap screw
3 Washer
4 Spool cap
5 Spring
6 Spring retainer
7 Seal retainer
8 Cap screw
9 O-ring
10 Shim(0.020,0.010,0.005,0.002inch)
12 Spool cap
15 Cover
16 O-ring
17 Cap screw
Remove 4 retaining screws(8) from the spring centring end. Remove the cover(1) and withdraw the
spring pack and spool from the valve.
Hold the spool in a suitable soft clamp being careful not to damage the spool surface or bend the
spool. Remove the spool caps from the spool. The replacement assembly is supplied with the spring
set to the correct load. Refit the spool caps to the specified torque using Loctite 542 or similar
medium strength oil tolerant thread locking product.
17. 6-73
8
1
16
15
17
2
3
6
10,11,13
5
6
9
7
18
4
12
9
16
14
19
17
15
9.7kgf m(70.2lbf ft). .
9.7kgf m(70.2lbf ft). .
3.1kgf m(22.4lbf ft). .
BOOM SPOOL CENTERING(Item 6)(4)
7707WE54
1 Cover
2 Cap screw
3 Washer
4 Spool cap
5 Spring
6 Spring retainer
7 Seal retainer
8 Cap screw
9 O-ring
10 Shim(0.020inch, 2EA)
11 Shim(0.005inch, 2EA)
12 Spool cap
13 Shim(0.005inch, 1EA)
14 Cover
15 O-ring
16 Plug
17 Back up ring
18 O-ring
19 Cap screw
Remove 4 retaining screws(8) from the spring centering end. Remove the cover(1) and withdraw the
spring pack and spool from the valve.
Hold the spool in a suitable soft clamp being careful not to damage the spool surface or bend the
spool. Remove the spool caps from the spool. The replacement assembly is supplied with the spring
set to the correct load. Refit the spool caps to the specified torque using loctite 542 or similar medium
strength oil tolerant thread locking product.
18. 6-74
5
12
6
9
15
10
3
14
13
10
2
4
8
11
1
7
3.1kgf m(22.4lbf ft). .
8.7kgf m(62.9lbf ft). .
9.7kgf m(70.2lbf ft). .
COMBINED OVERLOAD AND ANTI-CAVITATION(Item 7)(5)
7707WE55
1 Adjusting screw
2 Pilot housing
3 A/C housing
4 Pilot poppet
5 Main plunger
6 Pilot pin
7 Thin nut
8 Pilot spring
9 Spring
10 O-ring
11 O-ring
12 Composite piston seal
13 Composite piston seal
14 A/C check and main housing
15 Return spring
BACK PRESSURE VALVE(Item 8)
This assembly is retained by screws(5)
when replacing the check valve(2) ensure
that it is free to slide in the housing before
refitting the blanking plate.
1
2
4
3 5
0.51kgf m(3.7lbf ft). .
(6)
7707WE56
1 Blanking plate 4 O-ring
2 Check valve 5 Socket screw
3 Spring
This is a non servicable item and a replacement unit factory set to the correct setting should be fitted.
Inspect seat in valve housing for damage before refitting.
19. 6-75
CHECK VALVE ASSEMBLY(Item 9, 16)
This is a non servicable item and a
replacement unit should be fitted.
Ensure that orifice in check valve(1) is clear
when refitting. Inspect seat in float check
block for damage before refitting.
7
1
6
5
4
8
2
7.6kgf m(55lbf ft). .
(7)
7707WE57
1 Float check valve 6 Spring
2 Housing 7 Composite piston seal
4 O-ring 8 O-ring
5 Back up ring
15
12
11
10
7
9
6
8
5
4
17
16
1
3
2
PILOT VALVE ASSEMBLY(Item 10)(8)
7707WE58
1 Socket set screw
2 Lock nut
3 Spring body
4 Spring
5 Spring retainer
6 Back up ring
7 Back up ring
8 O-ring
9 O-ring
10 O-ring
11 O-ring
12 Logic seat and spool
15 Plug
16 O-ring
17 Spring guide
The replacement of this item requires that the float check block is first removed from the valve.
This is a non servicable item and a replacement unit should be fitted.
The logic spool is individually sized to the housing bore in item 12.
Replacement assemblies are supplied factory set.
20. 6-76
Remove the three retaining screws(2) and
lift the block from the main housing.
Do not slide the block accross the face as
this may damage the sealing face and
seals.
2 3
1
3
78
3
54
6
87
3
(9)
7707WE59
1 Float check block 5 O-ring
2 Cap head screw 6 Plug
3 Plug 7 O-ring
4 O-ring 8 Plug
PILOT OPERATED FLOAT CHECK BLOCK ASSEMBLY(Item 11)
1
3
4
2
(10)
7707WE60
1 Adapter
2 Socket set screw
3 Check valve
4 O-ring
ADAPTER+ORIFICE SCREW+CHECK VALVE(Item 12)
SHUTTLE VALVE ASSEMBLY(Item 13)
This is non servicable item and a
replacement unit should be fitted.
Inspect seat in float check block for damage
before refitting.
1
3
2
0.51kgf m(3.7lbf ft). .
(10)
7707WE61
1 Seat
2 Metric ball
3 O-ring
21. 6-77
A/C CHECK VALVE ASSEMBLY(Item 14)
This is a non servicable item and a
replacement unit should be fitted. Inspect
seat in float check block for damage before
refitting.
1
5
3
2
4
(12)
7707WE62
1 Body 4 Piston seal
2 Check valve 5 O-ring
3 Spring
16
16
3
1
2
14
15
4
5
86
9
7
10
11
12
13
4.6kgf m(33.2lbf ft)
0.51kgf m(3.7lbf ft). .
. .
PILOT VALVE ASSEMBLY(Item 17)(13)
7707WE63
1 Socket set screw
2 Hexagon nut
3 Spring body
4 Spring
5 Spring retainer
6 Back up ring
7 Back up ring
8 O-ring
9 O-ring
10 O-ring
11 O-ring
12 Logic seat and spool
13 Plug
14 O-ring
15 Spring guide
16 Plug
The replacement of this item requires that the float check block is first removed from the valve.
This is a non servicable item and a replacement unit should be fitted. The logic spool is individually
sized to the housing bore in item 12.
Replacement assemblies are supplied factory set.
23. 6-79
DISASSEMBLY AND ASSEMBLY
PUSH BUTTEN
The remote control valve does not need to be removed from the machine to perfom this operation.
Remove worn pushbutton using a small screwdriver.
The installation of new elements is performed without any special tools; the parts are simply
pressed into place.
RUBBER BOOT
Remove the remote control valve from the machine or free the valve by unscrewing the 4 screws
fixing the plate in order to release the electrical cable.
・Assembly
Torque : 1.02kgf・m(7.4lbf・ft)
Hold the remote control valve using a vice or a vice-grip wrench(clamp onto the body).
The pilot unit does not need to be removed from the machine to release the cable. However, it is
recommended to lift the control unit by undoing the 4 fixing screws on the arm rest.
It is unnecessary to remove the units with no electrical functions.
Lift and turn the boot inside out.
Remove the grommet(7) from its emplacement to free the cable.
Loosen the handle mounting nut(3-3) using a 19mm open-end wrench.
・Assembly : torque 4.08kgf・m(29.5lbf・ft)
Unscrew and remove the handle(1).
・Assembly
- Add loctite 262 onto the lever thread
- Torque : 4.08kgf・m(29.5lbf・ft)
Replace the faulty rubber boot(4) with a new one.
Replace the handle(1) following the disassembly instructions in reverse order.
HANDLE
Clamp the threaded section of the lever(3-2) in a vice fitted with V-shaped vice clamp.
Remove the pin(3-1) using a 5mm pin driver.
Replace the lever(3-2) onto the new handle(1) and secure it with the pin(3-1) using a 5mm pin
driver.
Respect the position of the curved lever to ensure that the handle is correctly oriented as
indicated by the machine’s technical specifications.
Replace the nut(3-3) on the threaded section and replace the boot(4).
2)
(1)
(2)
(3)
①
※
※
②
③
④
⑤
⑥
⑦
①
②
③
※
④
24. 6-80
DETENT CARDAN BRACKET KIT
Remove the 2 grommets(20-1) from the
flange (20).
Place centering sleeves V & W to avoid
damaging the cardan knuckles while
loosening the nuts.
Unscrew the locking nut(5) using a
23mm open-end wrench.
・Assembly : Torque 4.08±0.4kgf・m
(29.5±2.9lbf・ft)
Unscrew the self-locking nut(11-1) using
a 13mm open-end wrench.
・Assembly
- Torque 1.02kgf・m(7.4lbf・ft)
- Place centering sleeves(V-W) to avoid
damaging the cardan knuckles while
screwing the nuts.
Remove : - Friction washer(11-2)
- Friction washer(11-3)
- Cardan/armature assembly
(11-4 ~ 11-6)
(4)
※
※
※
①
②
Before loosening the nuts
V
W
V
W
7707WE65
NON-DETENT PLUNGER KIT
Unscrew the self-locking nut(12-1) using a 13mm open-end wrench.
・Reassembly : - Torque 1.02kgf・m(7.4lbf・ft)
- Place centering sleeves(V-W) to avoid damaging the cardan knuckles while
screwing the nuts.
Undo the snap ring(12-2) using a flat-end screwdriver.
Remove the screw assembly(12-3, 12-4)
CARDAN
Remove the centering sleeves V & W.
Remove the cardan bracket(10) and the shims(14).
Unscrew the cardan(15) using a 17mm open-end wrench.
・Reassembly : - Ungrease the cardan threads
- Add loctite 262 onto the cardan threads(both end)
- Torque 4.08kgf・m(29.5lbf・ft)
SOLENOID AND CONNECTOR
It is advised to mount the connector onto the solenoid cable once the remote control valve is
assembled.
Remove the flange(20) and the electrical bracket(25),
Remove the protecting bushes(26) from the electrical bracket(25).
Undo the solenoid(21) from the electric bracket(25).
Replace the solenoid.
Clean the polar face using a piece of cloth and pay attention not to hit them.
Assembly : Place the solenoid cable in its emplacement on the electric bracket before fitting the
protection bushes.
①
②
③
(5)
①
②
③
(6)
※
①
②
③
④
※
⑤
(7)
25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. 6-81
INTERMEDIARY PLUNGER KIT
Undo the intermediary plunger guide(23).
Remove and replace the intermediary plunger kit assembly(22).
GUIDE / PLUNGER AND REGULATION UNIT
Beware of the plungers that might jump out due to the spring return.
Remove : - Guide/plunger assembly(30).
- Regulation unit(32/33).
- Return spring(40).
- Pre-feeling point kit(42).
The remote control valve is now totally disassembled.
Assemble in reverse order following the torque specification.
①
②
(8)
※
①
②
(9)
27. SECTION 7 ELECTRICAL SYSTEM
Group 1 Component Location 7-1
Group 2 Electrical Circuit 7-3
Group 3 Monitoring System 7-23
Group 4 Electrical Component Specification 7-35
Group 5 Connectors 7-44
Group 6 Troubleshooting 7-61