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Blended Wing Body Aircraft
            Investigating Green Aircraft Technologies
           Aerospace Engineering Design Symposium



Lydia McDowell
Kristin Uhmeyer
Gauravdev Soin




                         April 20, 2012
                                                        1
Agenda
             CU Aerospace Engineering Sciences:
                     Graduate Project



  •   Project Overview
  •   Aerodynamics / Structures / Manufacturing
  •   GNC / Autopilot
  •   Propulsion
  •   Prototype Testing




                                                  2
Hyperion Overview
                           CU Aerospace Engineering Sciences:
                                   Graduate Project

                                                       Novel Features


   Hyperion Goals
  Blended Wing Body
  aircraft investigating
  technologies for                               Carbon Fiber           BWB
  reductions in:
 • Noise
 • Fuel Consumption
 • Emission


                                               Hybrid Engine       Autopilot


                                                                               3
Aerodynamic Design
  Blended Wing Body Considerations:
  • Airfoil Characteristics
  • Stall location
  • Optimized wing endings
  • Propeller downwash – CG shift
Structure Redesign
 Existing center body
 Hyperion 1.0 wing design
 Hyperion 2.0 wing design
                                          Aluminum Integration Bracket
                                          Connection between wing and
                                          center body




                            10102 in
                             3 ft ft in
                                ft 6

                                                                         5
Current Status




                 6
External Composite Wing Manufacturing




       Wing Dissection Smaller
       pieces for 3D printer      Mold Layup Connecting
                                  mold pieces together




       Wing Molds Top and        Autoclave High
       Bottom wing halves        temperature and pressure
                                 cures carbon fiber

                                                            7
Internal Structure Manufacturing
C-Spar Spar running entire                            5 Ribs Structural ribs within wing
                                   Servo Mount Attachment to C-Spar
wing length, reduces twisting




                        Right Wing Ribs and spars to be manufactured

                 6/4/2012                                                                  8
Autonomous Flight System Overview
Guidance Navigation Control                    Why Autonomous Flight?
Determination    Determination Execution of    • Enhanced payload capabilities
of Flight Path   of Attitude & Control Logic   • Creating a research platform
                 Location
                                                   Chosen Autopilot:
                                                Cloud Cap Tech Piccolo SL
                                                  Remote controlled takeoff,
                                                  autonomous flight, remote
                                                      controlled landing




                                                                                 9
Systems Engineering Process
 Driving Question: How do we design for on-time
 autopilot deployment and successful flights?
 Analysis and Simulation:
 • Plane model (AVL, XFOIL)
 • Engine models
 • Create flight plans
 • Software in the Loop
  Risk Mitigation:
  • Train pilot in software model
  • Verify plane model with R/C piloting
  • Prepare flight anomaly responses


                                                  10
Systems Engineering Process
 Driving Question: How do we design
 for on-time autopilot deployment
 and successful flights?
  Hardware Testing:
  • Hardware-In-The-Loop
  • Sensor, communications hardware
    testing

  Integration:
  • Surface, sensor, controller calibration
  • Dream Mode
  • Servo integration with structure
  • Demonstrate capability of sensors in      -15 °
     the field in R/C piloting

                                                      12
A
 Ascending or Descending
                                                                             Wind
 Straight and Level                         B

 Pitching up and down
       RC/Autopilot Flight Test Plan Map
                                   C




                           D                    F




                                                                 0.5 Miles
                                   E




TABLE MOUNTAIN FLIGHT TEST AREA
    • Fly R/C to verify long-distance communications and flight models
    • Execute flight plan shown

                                                                                    13
Project Novelty – Hybrid Propulsion
 Design, build and test a hybrid propulsion system to be integrated
           into the Hyperion blended wing-body aircraft

                               Gas Combustion Engine


         Electric Motor & Gearbox




                                              Hybrid Gas-Electric Propulsion
                                              Coaxial drive: Increased efficiency
                                              Multiple operation modes
                                              Focus: Reliable Operations

                                                                                    14
Project Testing Process




 Novel Hybrid Propulsion System       Hyperion 2.0 Flight Testing
 • Tested on RASCAL aircraft          • Initial Testing w/ Electric Motor
     -   Proven Aerodynamics              -   New wing design
     -   More stable, easier to fly       -   Safer testing approach


                                                                            15
Prototype Testing
Purpose of Half-Scale Prototypes

• Prove aerodynamic design

• Understand dynamic behavior

• Cheap and proven test method




                                   16
Hyperion Team
                              Hyperion 2.0 Team
                          • 17 Grads, 2 Undergrads
                             • Aero, EE, MechE, Business
                          • 2 Students from University of
                            Stuttgart




GNC Team GNC in Fleming building             Manufacturing the wing mold at EBS
workspace                                    Carbon


                                                                                  17
Acknowledgements
A special thanks to…
    Advisors/Sponsors/Customers:             The Team:            Past and External
  Dr. Jean Koster of CU                Kristen Brenner              Student Help:
  Joseph Tanner of CU                  Corrina Gibson           Andrew Gemer
  Dr. Brian Argrow of CU               Nathan Jastram           Mark Riley
  Dr. Eric Frew of CU                  Michael Johnosn          Alex North
  Trudy Schwartz of CU                 Eric Kenney              Chuck Kreuter
  Matt Rhode of CU                     Jeremy Klammer (SE)      Mikhail Kosyan
  Mike Kisska of Boeing                Lydia McDowell           Taylor Petersen
  Frank Doerner of Boeing              Raj Nair                 Scott Balaban
  Diane Dimeff of eSpace               Boris Papazov (PM)       Benjamin Arnold (of
  Eric Strauss of EBS Carbon           Vibin Sankaranarayanan   University of Stuttgart)
  Jack Elston of RECUV                 Gauradev Soin            Pascal Weihing (of
  James Mack (Pilot)                   Kristin Uhmeyer          University of Stuttgart)
  Tom Reynolds of Samuel Engineering   Robert Whitehill
                                       Weston Willits




                                                                                           18
Questions?
             19

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Hyperion 2.0 symposium presentation 04 20-12

  • 1. Blended Wing Body Aircraft Investigating Green Aircraft Technologies Aerospace Engineering Design Symposium Lydia McDowell Kristin Uhmeyer Gauravdev Soin April 20, 2012 1
  • 2. Agenda CU Aerospace Engineering Sciences: Graduate Project • Project Overview • Aerodynamics / Structures / Manufacturing • GNC / Autopilot • Propulsion • Prototype Testing 2
  • 3. Hyperion Overview CU Aerospace Engineering Sciences: Graduate Project Novel Features Hyperion Goals Blended Wing Body aircraft investigating technologies for Carbon Fiber BWB reductions in: • Noise • Fuel Consumption • Emission Hybrid Engine Autopilot 3
  • 4. Aerodynamic Design Blended Wing Body Considerations: • Airfoil Characteristics • Stall location • Optimized wing endings • Propeller downwash – CG shift
  • 5. Structure Redesign Existing center body Hyperion 1.0 wing design Hyperion 2.0 wing design Aluminum Integration Bracket Connection between wing and center body 10102 in 3 ft ft in ft 6 5
  • 7. External Composite Wing Manufacturing Wing Dissection Smaller pieces for 3D printer Mold Layup Connecting mold pieces together Wing Molds Top and Autoclave High Bottom wing halves temperature and pressure cures carbon fiber 7
  • 8. Internal Structure Manufacturing C-Spar Spar running entire 5 Ribs Structural ribs within wing Servo Mount Attachment to C-Spar wing length, reduces twisting Right Wing Ribs and spars to be manufactured 6/4/2012 8
  • 9. Autonomous Flight System Overview Guidance Navigation Control Why Autonomous Flight? Determination Determination Execution of • Enhanced payload capabilities of Flight Path of Attitude & Control Logic • Creating a research platform Location Chosen Autopilot: Cloud Cap Tech Piccolo SL Remote controlled takeoff, autonomous flight, remote controlled landing 9
  • 10. Systems Engineering Process Driving Question: How do we design for on-time autopilot deployment and successful flights? Analysis and Simulation: • Plane model (AVL, XFOIL) • Engine models • Create flight plans • Software in the Loop Risk Mitigation: • Train pilot in software model • Verify plane model with R/C piloting • Prepare flight anomaly responses 10
  • 11.
  • 12. Systems Engineering Process Driving Question: How do we design for on-time autopilot deployment and successful flights? Hardware Testing: • Hardware-In-The-Loop • Sensor, communications hardware testing Integration: • Surface, sensor, controller calibration • Dream Mode • Servo integration with structure • Demonstrate capability of sensors in -15 ° the field in R/C piloting 12
  • 13. A Ascending or Descending Wind Straight and Level B Pitching up and down RC/Autopilot Flight Test Plan Map C D F 0.5 Miles E TABLE MOUNTAIN FLIGHT TEST AREA • Fly R/C to verify long-distance communications and flight models • Execute flight plan shown 13
  • 14. Project Novelty – Hybrid Propulsion Design, build and test a hybrid propulsion system to be integrated into the Hyperion blended wing-body aircraft Gas Combustion Engine Electric Motor & Gearbox Hybrid Gas-Electric Propulsion Coaxial drive: Increased efficiency Multiple operation modes Focus: Reliable Operations 14
  • 15. Project Testing Process Novel Hybrid Propulsion System Hyperion 2.0 Flight Testing • Tested on RASCAL aircraft • Initial Testing w/ Electric Motor - Proven Aerodynamics - New wing design - More stable, easier to fly - Safer testing approach 15
  • 16. Prototype Testing Purpose of Half-Scale Prototypes • Prove aerodynamic design • Understand dynamic behavior • Cheap and proven test method 16
  • 17. Hyperion Team Hyperion 2.0 Team • 17 Grads, 2 Undergrads • Aero, EE, MechE, Business • 2 Students from University of Stuttgart GNC Team GNC in Fleming building Manufacturing the wing mold at EBS workspace Carbon 17
  • 18. Acknowledgements A special thanks to… Advisors/Sponsors/Customers: The Team: Past and External Dr. Jean Koster of CU Kristen Brenner Student Help: Joseph Tanner of CU Corrina Gibson Andrew Gemer Dr. Brian Argrow of CU Nathan Jastram Mark Riley Dr. Eric Frew of CU Michael Johnosn Alex North Trudy Schwartz of CU Eric Kenney Chuck Kreuter Matt Rhode of CU Jeremy Klammer (SE) Mikhail Kosyan Mike Kisska of Boeing Lydia McDowell Taylor Petersen Frank Doerner of Boeing Raj Nair Scott Balaban Diane Dimeff of eSpace Boris Papazov (PM) Benjamin Arnold (of Eric Strauss of EBS Carbon Vibin Sankaranarayanan University of Stuttgart) Jack Elston of RECUV Gauradev Soin Pascal Weihing (of James Mack (Pilot) Kristin Uhmeyer University of Stuttgart) Tom Reynolds of Samuel Engineering Robert Whitehill Weston Willits 18