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TURNKEY SOLUTIONS
LABELS and GRAPHICS ARTS
add value to your production
melters, dispensers and more
for hot melt, PSA and UV-curable adhesives application
LINERLESS LAMINATED
2
With more than 2.000 machines installed worldwide
HIP-MITSU from the year 1994, Italian Company based 20
minutes far away from Venice international Airport, is one of
the most qualified producers of melters and dispensers for
hot melt adhesives.
We are located in a region where an age-old tradition of
International trade can reckon on one of the most advanced
mechatronics districts in Europe.
Thanks to this extraordinary industrial environment,
HIP-MITSU can also avail of the cooperation with the
universities of Milan, Padua and Bologna.
The considerable number of International patents we have
been granted so far is the result of the continuous R&D
activities - supported also by a state-of-the-art competence
center - where we are investing 7% of our turnover every
year.
80% of our co-workers have a secondary school certificate
or a university degree: they are our most important resource
and they are all involved in a continuous training process and
improvement projects.
We are only working in accordance with some strict
computerized procedures which govern every single activity
and in particular quality control: we do put very special
emphasis to details and we are very proud of it.
These are the only reasons that make the performances
of the machines designed, produced and installed by
HIP-MITSU worldwide so unique.
COMPANY
strong cooperation and partnership with the
University of Padua, Bologna, Milan
Venice, historically one of the most export-oriented cities in
the world, right at the heart of one of the most advanced
mechatronics districts in Europe where art, culture and
technology merge at
our engineering, always accurate in every detail,
works to reach top performances and high reliability
Padua
Milan Venice
Bologna
SALES
export 82%
domestic 18%
INVESTMENT ON
R&D/TURNOVER
R&D 7%
EMPLOYEES
high school 80%
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 3
AT THE END PLEASE LET ME DISCLOSE TO YOU OUR MUST IMPORTANT SECRET
"Our customers often ask me how we could produce and install such a wide, complete and high-performing range of machines
for the application of hot melt adhesives in just fifteen years; my answer is always the same: believe me, it was really easy.
Our secret is our team who has been working with passion for
fifteen years to listen in detail the needs of our customers, they
know how to translate our customer’s requests into excellent
production performances, they are able to achieve continuous
innovation which is proven by many international patents that
have been granted to our company, they are satisfied only
when they have completed a well-done-job and paid attention
to the smallest detail, they know how to implement the most
advanced management techniques in our organization and
are always able to give a simple solution to complex problems.
Our secret is in the heart of our people and in their ability to be
a close multidisciplinary team: these are also the reasons why it
is so easy to become our customers.
That’s it."
TECHNOLOGICAL EXCELLENCE
“From our factories just excellence
products at competitive prices come
out: for this reason, when we invest
in equipment we always require the
maximum technological level. ”
THECOATINGINNOVATIONPROJECT:
HIP-MITSU ADVANTAGES
“On 2006 we took contact with all
main producer of hot melt equipment
worldwide.
We chose HIP-MITSU because their
proposal was technically the most valid
and enabled us to produce better and at
lower costs.
They have a large experience well
testified by the installation realized
worldwide since 1994.”
THEY KNOW HOW TO LISTEN,
A CUSTOMIZED SOLUTION: THEIR
MACHINES ARE PAID BACK SOON
“They listened to us carefully, in order to
understand well what we expected in
details from the machine.
They are able to understand the
language and needs of a 'production
guy' as I am.
Step by step we built up together a
system completely in line with our
production needs, enabling us to
maximize the return on investment.
Their machines are paid back soon .”
PERFECT INSTALLATION
“Punctual delivery, during installation
no defects aroused.
Their technical staff followed with
painstaking care the integration of their
machines onto our line in the scheduled
timing.”
USER FRIENDLY
“Their machines have been engineered
and built according to a user-friendly
platform.
Ouroperatorswerealreadyautonomous
from the first day and we lost nothing of
our standard productivity.”
ALWAYS RELIABLE
“We’re using HIP-MITSU machines on-
line 7 days a week, all the year round:
they’ve always worked like a charm.
On 2009, when we started up a second
coating innovation project we had
no doubt: we went for an HIP-MITSU
machine again!.”
Riccardo Arnaboldi, HIP-MITSU founder and owner
AN AUTHORITATIVE WITNESS
Mr. Renato Zanette
Production Manager
4
TWO-SIDED PRINTING
The facestock can be printed on the top and reverse side
before making the desired pressure sensitive label stock.
REVERSE PRINTING
Print the facestock on its reverse side before converting it
into pressure sensitive material.
MULTI-PLY LABEL / COUPON
Each side of the multiply labels (under the adhesive) can be
printed before the lamination in register.
CREATE NEW AND ORIGINAL PRODUCTS WHICH CANNOT BE DUPLICATED BY COMPETITORS
¾¾ laminatemulti-websinregistertocreateuniquecoupons
with a multicolor printing on any facestock
¾¾ print under the adhesive and on the back side of the
facestock before making the label to avoid extra
lamination costs
¾¾ linerless labels
¾¾ use special hotmelt adhesives, to meet the special
needs of your customer
¾¾ use UV curable, pressure sensitive adhesives, for the
production of labels with a high added value
LINERLESS LABEL
It is possible to create linerless pressure sensitive material by
coating the back side of the facestock.
SKILLED IN HOT MELT ADHESIVES APPLICATION
HIP-MITSU systems are specialized in hot melt adhesives
application which are commonly used for label production.
A wide variety of adhesives can be applied including pressure
sensitive (PSA) and the new generation of UV-curable.
FOR SPECIALITY APPLICATIONS
HIP-MITSU solutions can be used to satisfy many different
technical demands: from simple to complex special purpose
products like labels, tapes. In case of short-run and special
adhesives formulation too.
HIP-MITSU is one of the most qualified producers of web-
coating and laminating equipment, in a field it has operated
in for many years.
With its complete and high performances range of specific
products for the application of any hot-melt adhesives
HIP-MITSU has always the right answer to your needs.
Dozens of systems installed for all kind of specialized
industries enabled us to gain a great experience and an
extensive knowledge on label and graphics art processes.
LABELS AND GRAPHICS ARTS WITH ADDED VALUE
HIGH QUALITY AND UNIQUE LABEL CONSTRUCTIONS
¾¾ considerable reduction of production costs
¾¾ reduced amount of wastes
¾¾ adhesive application only where required
¾¾ outstanding increase of label customization
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 5
HIP-MITSU systems enable you to use hot melts that offers
many improvement compared to solvent based adhesives.
This allows you to produce labels with high added value in a
very easy and flexible way, meeting your customer’s special
needs such as customised adhesive patterns and to keep
your products on a high quality/price level.
create new and original labels
with HIP-MITSU technologies for UV-curable hot melt adhesives
UV CURING
HOT-MELT vs SOLVENT BASED ADHESIVES
ADVANTAGES
WHERE CAN I SEE A WORKING SYSTEM AND MAKE SOME TRIALS?
In our modern Competence Center, located at
HIP-MITSU headquarters, free demonstrations of
our equipment, lines and systems in real production
conditions can be arranged everyday.
The Competence Center is equipped with the most
advanced technologies and pilot plants, helping our
Customers during application development and enabling
also adhesives, polymers and materials testing.
increase of end products customisation in terms of shear, adhesion and tack
drying not required with hot-melt adhesives because they are processed without solvents
the alternative
THERMAL DRYING
HEAT
¾¾ clean and easy to process: no emissions and solvent
handling
¾¾ increased production: equipment and time required for
thermal drying is eliminated
¾¾ quick: hot melt bond instantly shows high initial tack
properties
¾¾ exceptional stability: maintains its excellent tack
and adhesion along time even in case of low/high
temperatures or in presence of chemical substances
¾¾ versatile: suitable for a wide range of substrate materials
and applicable on complex surfaces
¾¾ customizable: tack, peel and cohesion can be regulated
¾¾ invisible: the adhesive can be optically clear
6
HIP-MITSU turnkey solutions helps you to optimize the
production with a considerable reduction of production
costs and wastes: precise application and no adhesive leaks
are always ensured at any working conditions, also at high
frequency and high operating speeds.
APPLY GLUE IN ANY CUSTOMIZED PATTERN
All models of HIP-MITSU dispensers enable the production
of the following contact applications according to the your
label design:
¾¾ full coating
¾¾ multiline
Such applications can be formed in the following ways:
¾¾ continuous
¾¾ intermittent
¾¾ step, transversal section
Here are represented some examples to show glue's patterns achievable, the list is not exhaustive; width, length of the areas
with or without adhesive applied change every time to fit the specific label produced by the customer.
AVAILABLE ADHESIVE'S PATTERNS
ADHESIVE APPLICATION ONLY WHERE NECESSARY
FULL COATING
uniform distribution of the
adhesive along the entire
coating width
LESS ADHESIVE,
SAME BONDING
continuous multiline
coating
GLUE WHERE REQUIRED
central band without
adhesive
CLEAR CUT-OFF
glue applied intermittently
on full width
Machine directionAdhesive Uncoated substrate
SOME OTHER EXAMPLES
slot die dispensers are especially designed for long lasting
performances
special shim plates
make different coating widths and patterns possible
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 7
For further detailed information, please ask for the specific brochures of this families of machines
HIP-MITSU offers the largest range of coating heads,
produced in various designs and sizes, which satisfy the
requirements for any application needs.
They are used for the application of hot melt adhesives, also
UVcurableandPUR,aswellofseveralrangesofthermoplastic
polymers.
APPLICATION PRECISION
The main features of the HIP-MITSU coating heads are the
precise and accurate adhesive application onto the surface
of the substrate, both before and after the printing process
or onto the liner.
CLEAN APPLICATION
HIP-MITSU coating heads are equipped with an extremely
efficient cut-off system and enable to get an extremely clean
application.
RELIABILITY AND REDUCED MAINTENANCE
Moreover the design and each component guarantees a
high reliability for the future in any working condition and a
meaningful reduction of the line maintenance.
HIGH QUALITY RAW MATERIALS
Such performances can be reached just thanks to the use
of the most advanced techniques for raw material treating,
through which the HIP-MITSU coating heads are produced.
FLEXIBILITY
Flexibility is another main feature of the HIP-MITSU coating
heads, which enable the operator to change quickly and
precisely:
¾¾ working width
¾¾ coating weight with no mechanical adjustment
¾¾ applied product add-on-level
¾¾ coated product
¾¾ pattern
¾¾ adhesive type
According to the model, such operations can be achieved in
the following ways:
¾¾ manual
¾¾ semi-automatic
¾¾ full automatic
THERMO-REGULATION
HIP-MITSUcoatingheadsarethermo-regulatedwithshielded
electric resistances and PT100 driving sensors and are always
supplied cabled with quick fit pins.
WORKING POSTION
Slot dies can be installed within a limited space and enable a
wide range of application.
HIP-MITSU coating heads can work either in contact just with
the substrate and not with the cylinder (off-roll) or in contrast
with the cylinder (on-roll).
ADHESIVE DISPENSERS
SLOT DIES
slot die 
heated hose
drum melter
slot die 
heated hose
tank melter
adhesive feeding can be provided by tank melters or drum
melters in different configuration
adhesive coating schemes: slot die position
OFF-ROLL
slot die 
adhesive
UV lamps
ON-ROLL
UV lamps
slot die 
adhesive
8
GENERAL PROCESS
The liner and the facestock (pre-printed or not) are
placed on individual unwinding systems. Either the liner
or the facestock are coated with adhesive before being
joined in the lamination process.
Any paper, film, foil or board can constitute the
facestock.
The adhesive is melted in the drum or tank and pumped
through hoses to the dispenser (slot die).
1) ON-LINE TURNKEY SOLUTIONS
manufacture your own labels, also linerless: the coating unit is installed after the printing process in any printing press (flexo,
offset, gravure, digital, letterpress, screen, etc.) before die-cutting and slitting if present.
printing press
HIP-MITSU web-coater
web-coater installed replacing a printing unit
2) OFF-LINE TURNKEY SOLUTIONS
manufacture your own rolls of material: an unsupported facestock (pre-printed or not, also siliconized) is passed through the
coater and transformed into self-adhesive labelstock roll). In line slitting unit available as option.
HOW TO REDUCE COSTS AND OBTAIN LABELS WITH A HIGH ADDED VALUE?
IT’S EASY WITH HIP-MITSU EQUIPMENT
web-coater installed on a existing printing press
HIP-MITSU web-coater
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 9
TO BE INSTALLED ON NEW OR EXISTING MACHINES
HIP-MITSU’s Online Web-Coaters for hot-melt and UV curable
adhesives can be easily installed on existing and new printing
machines for producing self-adhesive labels.
Customized each time in order to integrate the system on
the line according to the materials to be processed.
Available in all the usual web widths used on printing
machines and employed for the online adhesive application
of printed labels.
In the pictures reported below you can see some examples
among the available solutions.
TO COAT WITH HOT MELT ADHESIVES ON YOUR PRINTING PRESS
WEB-COATERS: ON-LINE SOLUTION FOR LABEL WITH RELEASE LINER OR LINERLESS
existing line with WEB-COATER integration
printing presses not produced by HIP-MITSU
web-coater structure
designed to be integrated
non-stick roll
(many treatment available)
synchronized support with printing press
high precision
slot die dispenser
10
printing press before installation perfectly integrated:
web-coater with the same dimension of a printing unit
easy maintenance:
extractable adhesive coating unit
UV lamps
chill roll
facestock
liner
motorized rolls
calender
for linerless labels for release liner label
Web-coaters can be supplied complete with dispenser, hoses
and melting units (with continuous output or for drums),
motorization left or right side and tension control for the
rolls to be processed. Motorization can be independent or
transmitted with a pulley.
A user friendly central control board enables an easy and
efficient management of the plant.
UV lamps of any brand can be installed also at a later date.
Fitted are handy eyebolts for easy transportation and
positioning.
web-coater
TO COAT WITH HOT MELT ADHESIVES ON YOUR PRINTING PRESS
WEB-COATERS: ON-LINE SOLUTION FOR LABEL WITH RELEASE LINER OR LINERLESS
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 11
WEB -COATER for linerless labels WEB -COATER for labels with release liner
Adhesive coating
Adhesive coating
+ optional chill roll
Adhesive coating
+ optional chill roll
+ UV lamps arrangement
Standard web width/
Adhesive Coating width
min: 200 mm - max: 600 mm, step 100 mm
Mechanical speed min: 50 m/min - max: 200 m/min
Motorization optional
Motorization position left/right side - vertical/horizontal mount
Extractable adhesive
coating unit
optional
Electric cabinet for
motorization
optional
Intermittent adhesive
applicator PLC controlled
optional
User friendly control board optional
Power supply as required
Air pressure supply 6 bar
12
HIP-MITSU’sOff-LineWeb-Coatersareusedfortheapplication
of hot-melt and UV curable adhesives and lamination.
Included with the web-coater are hoses and melting units
(with continuous output or for drums), laminator, web-
guide, winders and unwinders with pneumatic expanding
shaft.
The machine incorporates tension control for rolls to be
processed.
Motorization from left or right side.
UV lamps of any brand can be installed also at a later date.
TO PRODUCE YOUR OWN ROLLS OF MATERIALS
WEB-COATERS: OFF-LINE SOLUTION
adhesive dispenser:
slot die 
motorized unwinder
with tension controls
motorized winder
with pressure roll
and tension controls
unwinder
with tension controls
equipped with UV lamp
calander
example of an integrated solution also for UV curable adhesives
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 13
Winders and Unwinders made ​​by HIP-MITSU are designed
andmanufacturedspecificallyaccordingtothematerialsthat
are to be processed and they are available in the following
configurations.
WINDERS AND UNWINDERS: DETAILS
example of winder equipped with dancer for tension control, pressure roll and “web-stop-system”
For further detailed information, please ask for the specific brochures of this families of machines
unwinder equipped with dancer for tension control
Unwinders:
¾¾ Pneumatic Brake
¾¾ Powder Brake
¾¾ Motorized
Winders:
¾¾ Motorized with friction
¾¾ Motorized
TENSION CONTROL CONFIGURATIONS
¾¾ Fine Balanced Dancer
¾¾ Loading Cell
¾¾ Torque control
¾¾ Diameter Control
PLC CONTROLLED
¾¾ User Friendly HMI
¾¾ PLC always at latest standard
¾¾ Tele-assistance
¾¾ Recipes
MAIN FEATURES
¾¾ Rider Roll Pressure and Taper Tuning settable via PLC, for
an always perfect forming of the end rolls
¾¾ Adjustable slitting and edge trimming unit available,
complete of bowed rolls
¾¾ Direction of rotation on the job Clockwise and Counter
Clockwise
¾¾ "Web-Stop-System" for the change of the Roll
¾¾ Independent tension control for each shaft
¾¾ Integrated web guide
14
Control and monitoring on-line of all the heated parts, with
independent regulation of the temperature during the
working and stand-by phases.
The display panel includes:
¾¾ all regulation functions in Celsius or Fahrenheit of the
working temperature of each single part
¾¾ interface with the main line and its emergency devices
¾¾ protection against the use of the machinery in over or
under temperature situations
FINE TUNING with PROGRAMMABLE PID
The microprocessor is used to control all temperatures
thanks to a PID system adjusting the different temperatures
with a precision range of +/- 0,5 °C (+/- 1°F).
The PID operative status parameters can be easily
programmed according to the different applications.
REMOTE MACHINE STATUS INDICATOR
The main system status conditions are signalled to the
operator by a “light tower” with four different colours
(starting from model MITSU 140).
The processing control system is provided with a weekly and
daily timer that can be used to set the operating and stand
by time of the melter fully automatically.
The hot melt units are equipped with a light indicator that
informs the operator about the necessity to refill the system
with adhesive before down time.
FLEXIBILITY
The system allows the production of small batches with the
same efficiency of bigger productions.
NO WASTES
¾¾ giving the guarantee that the process can take place
without any under or over dosage of the adhesive from
the beginning
¾¾ the operator can change the adhesive add-on only
within a certain range set by the production manager.
EASY TO USE
¾¾ the adjustment of the adhesive weight is immediate and
fully automatic and can be easily obtained by entering
the desired working parameters on the display: this
gives a quick solution to frequent production changes
¾¾ any operator can easily use the system adjusting the
process parameters fully automatically and avoiding
mistakes
MITSU INTERMITTENCY CONTROL
EASY to USE and SET-UP
The management of the intermittent adhesive application
is very easy and intuitive thanks to MITSU Intermittency
Control System.
The system reads the speed of the main line and the adhesive
release starts fully automatically.
Once the length of the adhesive pattern and the total length
of the product are set and the off-set frequency parameter
is received from the main line, the die cutting operation is
perfectly synchronized and consistent.
the main system status conditions are signalled to the operator
by the “light tower” with four different colours
MITSU ADHESIVE USER FRIENDLY CONTROL
A COMPLETE CONTROL BOARD
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 15
The wide range of tank Melters produced by HIP-MITSU is
the answer to all your needs regarding the application of hot
melt and includes devices for a big range of melt rates.
The special design and the use of advanced technological
materials are the guarantee of the good preservation of the
adhesive.
Different models of gear pumps with adjustable RPM can
be installed on all models and are suitable for the system
configuration optimizing the distribution of the adhesive.
Each pump can support one or two automatic hoses.
The structure of all units is designed to allow an easy access
to any components.
ALWAYS VERSATILE and EFFICIENT
A special surface treatment of all parts in contact with the
adhesive allows an easy and quick cleaning of the system for
example in case of use of different adhesives.
Removable on-line filters protect the system and the
connected devices from foreign bodies and guarantee a
perfect adhesive distribution.
The adhesive coating weight can be increased or reduced
according to the variations of the line speed. This can take
place fully automatically while the RPM of the engine acts
upon the gear pump.
Most of the heating parts are provided with quick action
clamps to simplify maintenance operations.
BUILT ACCORDING to the INTERNATIONAL
STANDARD of SAFETY
The electrical device is IP-54 rated according to the Safety
Norms on industrial machinery.
All units are equipped with an emergency switch on the
machine according to the actual Safety Norms.
The emergency can be easily interfaced with the main line.
For further detailed information, please ask for the specific brochures of this families of machines
MITSU tank melter:
a wide range of product covering any performances
TANK MELTERS
A COMPLETE RANGE OF SOLUTIONS
TANK MELTERS SPECIFICATION
MODEL MITSU 40 MITSU 40G MITSU 80G MITSU 100 MITSU 140 MITSU 250 MITSU 500
Type TANK TANK / GRID TANK / GRID TANK TANK / GRID TANK / GRID TANK / GRID
Adhesive type BLOCKS / CHIPS
Tank capacity 9 liter – 2,5 gal 10 liter - 3 gal 25 liter - 7 gal 45 liter – 12 gal 45 liter – 12 gal 65 liter – 17 gal 130 liter – 34,5 gal
Melt rate (1) 2,5 kg/h – 5,5 lb/h 4 kg/h - 9 lb/h 8,5 kg/h - 19 lb/h 14 kg/h – 31 lb/h 22 kg/h – 48,5 lb/h 40 kg/h – 88 lb/h 80 kg/h – 176 lb/h
Electrical service 3 ph 400V~50Hz + GND ÷ N / 3 ph 480V~60Hz + GND ÷ N
Max unit power
consumption
400 VAC (2)
4.200 W 5.400 W 6.700 W 6.500 W 10.500 W 10.500 W 21.000 W
Operating
Temperature
50 ÷ 210 °C – 122 ÷ 410 °F
Dimensions (3)
L x W x H
800x250x780 mm
31,5x9,8x30,7 in
800x300x780 mm
31,5x11,8x30,7 in
1200x600x1.400 mm
47,2x23,6x51,1 in
1.170x570x1.040 mm
46,1x22,4x40,9 in
1.170x570x1.400 mm
46,1x22,4x51,1 in
1.170x570x1.1670 mm
46,1x22,4x65,8 in
1.170x1.060x1.570 mm
46,1x41,7x61,8 in
Nr. of pumps
x
Nr. of hoses
1x1 / 1x2
2x1 / 2x2
1x1 / 1x2
2x1 / 2x2
1x1 / 1x2
2x1 / 2x2
3x1 / 3x2
1x1 / 1x2
2x1 / 2x2
3x1 / 3x2
4x1 / 4x2
1x1 / 1x2
2x1 / 2x2
3x1 / 3x2
4x1 / 4x2
1x1 / 1x2
2x1 / 2x2
3x1 / 3x2
4x1 / 4x2
2x1 / 2x2
3x1 / 3x2
4x1 / 4x2
(1) The melt rate can change according to the type of adhesive and to the applications parameters
(2) The value reported is indicative as it depends on the configuration used
(3) Indicative overall dimensions, please see the specific brochure
16
HIP-MITSU series DM enable the use of a wide range of hot
melt and polymers having a working temperatures up to
240°C.
The machine is equipped, as per our standard, with a by-
pass valve which enables continuous and/or intermittent
applications.
For continuous applications the“no-stop HIP-MITSU system“
is available to reduce the machine down time during drum
change.
Up to two gear pumps can be installed in a DM 200 and they
can be equipped with on-line filters, too; each pump can
support one or two heated hoses.
Two different kinds of melting plate enable you to maximize
the melt rate of the adhesive to be used.
A special non-stick coating has been applied on all surfaces
that are in contact with the adhesive.
On-line Control and monitoring of all heated parts with
independent adjustment of the temperatures during the
working and stand-by phases.
The status of the main system is signalled to the machine
operator through a beacon with four different colours or by
an alarm with four different tones.
Removable on-line filters protect the system and the
connected devices from foreign bodies and guarantee a
perfect adhesive distribution.
The adhesive quantity distributed can be increased or
reduced according to the variations of the line speed,
adjusting automatically the RPM of the engine that acts
upon the gear pump.
For further detailed information, please ask for the specific brochures of this families of machines
Model DM 20
for high melting capacity
Model DM 200
DM 200 drum detail
DRUM MELTER: MODEL DM 200 and DM 20 for 200 and 20 LITERS DRUM
CONTINUOUS AND INTERMITTENT
MITSU DRUM MELTER PERFORMANCES
Adhesive packaging depending on the model,
20/200 liters, 5/55 gallons
Standard
gear pumps available
from 1 up to 66 cc/rev
Applications both continuous and intermittent
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 17
RELIABILITY IS A LOGICAL CONSEQUENCE, IT IS NOT A CHANCE
electrical panels built following the highest standards accurate machine check out
assembled according strict quality control procedures:
excellence in every detail, micro and macro,
RELIABILITY: HIP-MITSU WAY OF LIFE
The reliability of our products is the logical result of the
working methods that HIP-MITSU apply to design, build and
check all our machineries before they are brought on the
market.
WELL TESTED BEFORE GETTING TO THE MARKET
All HIP-MITSU technologies are well tested before they are
put to the market: that’s why we can guarantee not only a
fully reliable product but also a long-term consistency in the
machine performances.
To do that, we can reckon on our Competence Center and
on the specialized lab facilities of the Universities we are
cooperating with.
THE MOST ADVANCED STANDARDS
All procedures used by HIP-MITSU to design, produce
and control the quality of their products, are very strictly
standardized.
We are only using the newest machine tools to make our
products since mechanical precision is not a buzz word but
an absolute must to be pursued during all construction
phases of the machine.
GUARANTEED CONFORMITY
This is the only way we know to deliver our customers some
machines that are in strict conformity with the technical
specifications guaranteed by HIP-MITSU: excellence is built
by our people for you day by day.
mechanical components: produced using only the most
advanced numerical control machines
18
HIP-MITSU COMPETENCE CENTER
Taking advantage of the first installation service offered by
HIP-MITSU means relying on a personnel who will follow the
works during any single phase including the interfacing with
all other machines.
HUMAN RESOURCES AVAILABLE for YOU
Depending on each Customer’s needs and the operation
required we offer our customers:
¾¾ senior process engineers;
¾¾ junior process engineers;
¾¾ technical experts in PLC and Drives;
¾¾ technical experts in PC supervision and LAN;
¾¾ qualified mechanicals;
¾¾ qualified electricians.
PLANNING: DEFINED INSTALLATION SCHEDULE
and IMMEDIATE PLANT START-UP
The machinery installation will be discussed and planned in
detail in order to guarantee:
¾¾ defined installation timing;
¾¾ immediate plant start-up.
Albert Einstein once said:
“1000 theories and analyses
can be nullified by a single
experimental result, but no
experimental result could ever be
invalidated by 1000 theories“
the moral: we must run trials
RUNNING TRIALS WITH US
BeingpartofHIP-MITSUWorldmeanshavingtheopportunity
to use our Competence Center which are equipped with
the most advanced technologies and production lines,
helping our Customers during application development and
enabling adhesives, polymers and materials testing.
COMPETENCE CENTER
It is located at HIP-MITSU’s headquarters, in Italy.
Free demonstrations of our equipment, lines and systems in
real production conditions can be arranged everyday.
A FULL ASSISTANCE DURING EACH PHASE of the
PROJECT
HIP-MITSU give highly qualified support to their customers
during the R&D phase, focused on the achievement of new
coated and/or laminated products. The full range of services
includes:
¾¾ sampling and preliminary production series
¾¾ tests and preliminary production series with substrates/
polymers/adhesives;
¾¾ project engineering
HIP-MITSU multi-skilled and English-speaking team offer
their customers their long and valuable experience in Project
Engineering.
WELL-TESTED METHODS HELP YOU to DEVELOP a
NEW PRODUCT in a SHORT TIME
Thanks to HIP-MITSU well-tested methods and criteria, which
have been introduced and valued in the most important
business seminars all over the world, you will be able to
develop in the shortest time your new product and see it
realized in our laboratories.
Available equipment at our Competence Center
¾¾ converting line, width up to 500 mm
¾¾ continuous output tank melter
¾¾ drum melter for 20 and 200 liter packaging
¾¾ single and multiple automatic guns for in contact and
contact-less, also intermittent
¾¾ slot dies for hot melt adhesives
	 - model“MITSU SMF”
	 - model“MITSU Custom Concept”(patented)
	 - model“MITSU SMART COAT”(patented)
	 - model“MITSU Check & Coat”(patented)
	 - model“MITSU HF”, for intermittent applications
	 - model“MITSU SV”
¾¾ roll systems for hot melt adhesives applications
¾¾ process supervisors and electronic control systems for
the application of hot melt adhesives
¾¾ electronic control systems for intermittent applications
¾¾ supervisors for calanders and coating a/o laminating
lines
SURVEY IN CASE OF RETROFIT
survey of the existing
line
electrical-pneumatic
integration
installation road
map definition
mechanical
Integration
factory PLC & EDP
integration
new line’s
CE certification
TRAINING OF YOUR PERSONNEL
The high quality of the training course that HIP-MITSU offers
to Customers is commonly appreciated as one of the aspects
which really make the difference.
We want to allow you to know the machine in-depth so that
you’ll be able to use it at its best production performances
reducing the machine pay-back.
Being part of HIP-MITSU World will allow you to access
the different training programs. They are divided as far as
concern:
¾¾ machine operator;
¾¾ production manager;
¾¾ electrical maintenance manager;
¾¾ mechanical maintenance manager.
trouble-free start up
FIRST INSTALLATION
TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 19
MITSU training: sailing safe in any weather conditions
GOOD BALANCE BETWEEN THEORY AND OPERATION
A particularly extensive documentation in 5 languages is available for the training; the training includes both theoretic and
guided operational sessions in order to make the customer able to start their production from the very first day after the start-
up of the line and will end up with a validation test and relevant certification for the attendants.
TARGET: HIGHEST LEVEL OF PRODUCTION FROM THE VERY BEGINNING
Investing on training and certification of your staff means obtaining the highest production grade from the very first day and
shortening the machine pay-back time.
TARGET: PRESERVE THE INVESTMENT VALUE
Investing on training and certification of your maintenance technician means preserving your investment value along the time.
TECHNICAL ASSISTANCE
Buying a HIP-MITSU machine means being able to rely on
technical assistance exclusive service ensuring the plant
operation continuity.
SKILLED HUMAN RESOURCES
HIP-MITSU reserves significant resources on training and
certification for technical assistance personnel.
Our specialists are trained to work in short term in any
operation circumstance, either alone or on a working team.
They have multi-years experience with good english
language skills.
TECHNICAL SKILLS AVAILABLE on SITE
¾¾ senior process engineer
¾¾ junior process engineer
¾¾ technical expert in PLC and Drives
¾¾ technical experts in PC supervision and network
¾¾ qualified mechanicals
¾¾ qualified electricians
ON-SITE ASSISTANCE in SHORT TIME
The international Venice and Treviso airports, located few
minutes driving from HIP-MITSU’s headquarters, assure easy
and quick connections with all the major European city
thanks to almost 1000 weekly flights.
SCHEDULED TECHNICAL ASSISTANCE
Being part of HIP-MITSU world means having the possibility
to use our scheduled technical assistance programs.
We normally take this opportunity also to test your personnel
again (machine and maintenance operators); according to
the results of the test, we will go through all aspects which
need to be improved.
Our technician are available for all scheduled maintenance
operations. always close to you
professional
and
immediate
©2016HIP-MITSU.Allrightsreserved20160118.0
PHONE ASSISTANCE AROUND THE CLOCK
For our customers who typically work 24 hours a day for
365 days a year, a telephone technical assistance service is
available around the clock with English-speaking skilled
personnel.
Because we always have a solution to all your problems.
REMOTE ASSISTANCE VIA WEB
Being part of HIP-MTSU World means the possibility to have
always plants using the most advanced technologies.
All the machine are made on a platform including remote
assistance and monitoring via web.
The activation can be made even after the first installation
and requires just a on-site phone connection.
We can operate via web on your machines in order to:
¾¾ verify the correct operation;
¾¾ verify the setting;
¾¾ collect alarms log;
¾¾ customize the software.
The last aspect is particularly useful if you want to implement
some modifications to the software; this normally occurs
after some years when you maybe need to install other
equipment which must be interfaced with the laminator, e.g.
optical inspection system.
SPARE PARTS
Our spare parts service is supported by the major couriers
working worldwide, ensuring the delivery of goods in the
morning after the order receipt.
We can leave pay-per-use spare parts at our customers
facilities. In this case you only pay for the spare parts that you
need (this option is valid if you have subscribed a scheduled
check-up program).
24 / 24 assistance
remote assistance
spare parts always available
	H	ow
	I	mprove
	P	roductivity
	M	elting coating & laminating better
	I	ncreasing speed, flexibility & quality
	T	otal process control
	S	hort machine’s payback
	U	ser friendly technologies
HEAD OFFICE
I - 31027 SPRESIANO (TV) Italy - Via A. Volta, 1
Tel. + 39 0422 887.566 r.a. • Fax + 39 0422 887.337
www.hip-mitsu.com • e-mail: info@hip-mitsu.com

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HIP-MITSU - LABEL

  • 1. TURNKEY SOLUTIONS LABELS and GRAPHICS ARTS add value to your production melters, dispensers and more for hot melt, PSA and UV-curable adhesives application LINERLESS LAMINATED
  • 2. 2 With more than 2.000 machines installed worldwide HIP-MITSU from the year 1994, Italian Company based 20 minutes far away from Venice international Airport, is one of the most qualified producers of melters and dispensers for hot melt adhesives. We are located in a region where an age-old tradition of International trade can reckon on one of the most advanced mechatronics districts in Europe. Thanks to this extraordinary industrial environment, HIP-MITSU can also avail of the cooperation with the universities of Milan, Padua and Bologna. The considerable number of International patents we have been granted so far is the result of the continuous R&D activities - supported also by a state-of-the-art competence center - where we are investing 7% of our turnover every year. 80% of our co-workers have a secondary school certificate or a university degree: they are our most important resource and they are all involved in a continuous training process and improvement projects. We are only working in accordance with some strict computerized procedures which govern every single activity and in particular quality control: we do put very special emphasis to details and we are very proud of it. These are the only reasons that make the performances of the machines designed, produced and installed by HIP-MITSU worldwide so unique. COMPANY strong cooperation and partnership with the University of Padua, Bologna, Milan Venice, historically one of the most export-oriented cities in the world, right at the heart of one of the most advanced mechatronics districts in Europe where art, culture and technology merge at our engineering, always accurate in every detail, works to reach top performances and high reliability Padua Milan Venice Bologna SALES export 82% domestic 18% INVESTMENT ON R&D/TURNOVER R&D 7% EMPLOYEES high school 80%
  • 3. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 3 AT THE END PLEASE LET ME DISCLOSE TO YOU OUR MUST IMPORTANT SECRET "Our customers often ask me how we could produce and install such a wide, complete and high-performing range of machines for the application of hot melt adhesives in just fifteen years; my answer is always the same: believe me, it was really easy. Our secret is our team who has been working with passion for fifteen years to listen in detail the needs of our customers, they know how to translate our customer’s requests into excellent production performances, they are able to achieve continuous innovation which is proven by many international patents that have been granted to our company, they are satisfied only when they have completed a well-done-job and paid attention to the smallest detail, they know how to implement the most advanced management techniques in our organization and are always able to give a simple solution to complex problems. Our secret is in the heart of our people and in their ability to be a close multidisciplinary team: these are also the reasons why it is so easy to become our customers. That’s it." TECHNOLOGICAL EXCELLENCE “From our factories just excellence products at competitive prices come out: for this reason, when we invest in equipment we always require the maximum technological level. ” THECOATINGINNOVATIONPROJECT: HIP-MITSU ADVANTAGES “On 2006 we took contact with all main producer of hot melt equipment worldwide. We chose HIP-MITSU because their proposal was technically the most valid and enabled us to produce better and at lower costs. They have a large experience well testified by the installation realized worldwide since 1994.” THEY KNOW HOW TO LISTEN, A CUSTOMIZED SOLUTION: THEIR MACHINES ARE PAID BACK SOON “They listened to us carefully, in order to understand well what we expected in details from the machine. They are able to understand the language and needs of a 'production guy' as I am. Step by step we built up together a system completely in line with our production needs, enabling us to maximize the return on investment. Their machines are paid back soon .” PERFECT INSTALLATION “Punctual delivery, during installation no defects aroused. Their technical staff followed with painstaking care the integration of their machines onto our line in the scheduled timing.” USER FRIENDLY “Their machines have been engineered and built according to a user-friendly platform. Ouroperatorswerealreadyautonomous from the first day and we lost nothing of our standard productivity.” ALWAYS RELIABLE “We’re using HIP-MITSU machines on- line 7 days a week, all the year round: they’ve always worked like a charm. On 2009, when we started up a second coating innovation project we had no doubt: we went for an HIP-MITSU machine again!.” Riccardo Arnaboldi, HIP-MITSU founder and owner AN AUTHORITATIVE WITNESS Mr. Renato Zanette Production Manager
  • 4. 4 TWO-SIDED PRINTING The facestock can be printed on the top and reverse side before making the desired pressure sensitive label stock. REVERSE PRINTING Print the facestock on its reverse side before converting it into pressure sensitive material. MULTI-PLY LABEL / COUPON Each side of the multiply labels (under the adhesive) can be printed before the lamination in register. CREATE NEW AND ORIGINAL PRODUCTS WHICH CANNOT BE DUPLICATED BY COMPETITORS ¾¾ laminatemulti-websinregistertocreateuniquecoupons with a multicolor printing on any facestock ¾¾ print under the adhesive and on the back side of the facestock before making the label to avoid extra lamination costs ¾¾ linerless labels ¾¾ use special hotmelt adhesives, to meet the special needs of your customer ¾¾ use UV curable, pressure sensitive adhesives, for the production of labels with a high added value LINERLESS LABEL It is possible to create linerless pressure sensitive material by coating the back side of the facestock. SKILLED IN HOT MELT ADHESIVES APPLICATION HIP-MITSU systems are specialized in hot melt adhesives application which are commonly used for label production. A wide variety of adhesives can be applied including pressure sensitive (PSA) and the new generation of UV-curable. FOR SPECIALITY APPLICATIONS HIP-MITSU solutions can be used to satisfy many different technical demands: from simple to complex special purpose products like labels, tapes. In case of short-run and special adhesives formulation too. HIP-MITSU is one of the most qualified producers of web- coating and laminating equipment, in a field it has operated in for many years. With its complete and high performances range of specific products for the application of any hot-melt adhesives HIP-MITSU has always the right answer to your needs. Dozens of systems installed for all kind of specialized industries enabled us to gain a great experience and an extensive knowledge on label and graphics art processes. LABELS AND GRAPHICS ARTS WITH ADDED VALUE HIGH QUALITY AND UNIQUE LABEL CONSTRUCTIONS ¾¾ considerable reduction of production costs ¾¾ reduced amount of wastes ¾¾ adhesive application only where required ¾¾ outstanding increase of label customization
  • 5. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 5 HIP-MITSU systems enable you to use hot melts that offers many improvement compared to solvent based adhesives. This allows you to produce labels with high added value in a very easy and flexible way, meeting your customer’s special needs such as customised adhesive patterns and to keep your products on a high quality/price level. create new and original labels with HIP-MITSU technologies for UV-curable hot melt adhesives UV CURING HOT-MELT vs SOLVENT BASED ADHESIVES ADVANTAGES WHERE CAN I SEE A WORKING SYSTEM AND MAKE SOME TRIALS? In our modern Competence Center, located at HIP-MITSU headquarters, free demonstrations of our equipment, lines and systems in real production conditions can be arranged everyday. The Competence Center is equipped with the most advanced technologies and pilot plants, helping our Customers during application development and enabling also adhesives, polymers and materials testing. increase of end products customisation in terms of shear, adhesion and tack drying not required with hot-melt adhesives because they are processed without solvents the alternative THERMAL DRYING HEAT ¾¾ clean and easy to process: no emissions and solvent handling ¾¾ increased production: equipment and time required for thermal drying is eliminated ¾¾ quick: hot melt bond instantly shows high initial tack properties ¾¾ exceptional stability: maintains its excellent tack and adhesion along time even in case of low/high temperatures or in presence of chemical substances ¾¾ versatile: suitable for a wide range of substrate materials and applicable on complex surfaces ¾¾ customizable: tack, peel and cohesion can be regulated ¾¾ invisible: the adhesive can be optically clear
  • 6. 6 HIP-MITSU turnkey solutions helps you to optimize the production with a considerable reduction of production costs and wastes: precise application and no adhesive leaks are always ensured at any working conditions, also at high frequency and high operating speeds. APPLY GLUE IN ANY CUSTOMIZED PATTERN All models of HIP-MITSU dispensers enable the production of the following contact applications according to the your label design: ¾¾ full coating ¾¾ multiline Such applications can be formed in the following ways: ¾¾ continuous ¾¾ intermittent ¾¾ step, transversal section Here are represented some examples to show glue's patterns achievable, the list is not exhaustive; width, length of the areas with or without adhesive applied change every time to fit the specific label produced by the customer. AVAILABLE ADHESIVE'S PATTERNS ADHESIVE APPLICATION ONLY WHERE NECESSARY FULL COATING uniform distribution of the adhesive along the entire coating width LESS ADHESIVE, SAME BONDING continuous multiline coating GLUE WHERE REQUIRED central band without adhesive CLEAR CUT-OFF glue applied intermittently on full width Machine directionAdhesive Uncoated substrate SOME OTHER EXAMPLES slot die dispensers are especially designed for long lasting performances special shim plates make different coating widths and patterns possible
  • 7. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 7 For further detailed information, please ask for the specific brochures of this families of machines HIP-MITSU offers the largest range of coating heads, produced in various designs and sizes, which satisfy the requirements for any application needs. They are used for the application of hot melt adhesives, also UVcurableandPUR,aswellofseveralrangesofthermoplastic polymers. APPLICATION PRECISION The main features of the HIP-MITSU coating heads are the precise and accurate adhesive application onto the surface of the substrate, both before and after the printing process or onto the liner. CLEAN APPLICATION HIP-MITSU coating heads are equipped with an extremely efficient cut-off system and enable to get an extremely clean application. RELIABILITY AND REDUCED MAINTENANCE Moreover the design and each component guarantees a high reliability for the future in any working condition and a meaningful reduction of the line maintenance. HIGH QUALITY RAW MATERIALS Such performances can be reached just thanks to the use of the most advanced techniques for raw material treating, through which the HIP-MITSU coating heads are produced. FLEXIBILITY Flexibility is another main feature of the HIP-MITSU coating heads, which enable the operator to change quickly and precisely: ¾¾ working width ¾¾ coating weight with no mechanical adjustment ¾¾ applied product add-on-level ¾¾ coated product ¾¾ pattern ¾¾ adhesive type According to the model, such operations can be achieved in the following ways: ¾¾ manual ¾¾ semi-automatic ¾¾ full automatic THERMO-REGULATION HIP-MITSUcoatingheadsarethermo-regulatedwithshielded electric resistances and PT100 driving sensors and are always supplied cabled with quick fit pins. WORKING POSTION Slot dies can be installed within a limited space and enable a wide range of application. HIP-MITSU coating heads can work either in contact just with the substrate and not with the cylinder (off-roll) or in contrast with the cylinder (on-roll). ADHESIVE DISPENSERS SLOT DIES slot die  heated hose drum melter slot die  heated hose tank melter adhesive feeding can be provided by tank melters or drum melters in different configuration adhesive coating schemes: slot die position OFF-ROLL slot die  adhesive UV lamps ON-ROLL UV lamps slot die  adhesive
  • 8. 8 GENERAL PROCESS The liner and the facestock (pre-printed or not) are placed on individual unwinding systems. Either the liner or the facestock are coated with adhesive before being joined in the lamination process. Any paper, film, foil or board can constitute the facestock. The adhesive is melted in the drum or tank and pumped through hoses to the dispenser (slot die). 1) ON-LINE TURNKEY SOLUTIONS manufacture your own labels, also linerless: the coating unit is installed after the printing process in any printing press (flexo, offset, gravure, digital, letterpress, screen, etc.) before die-cutting and slitting if present. printing press HIP-MITSU web-coater web-coater installed replacing a printing unit 2) OFF-LINE TURNKEY SOLUTIONS manufacture your own rolls of material: an unsupported facestock (pre-printed or not, also siliconized) is passed through the coater and transformed into self-adhesive labelstock roll). In line slitting unit available as option. HOW TO REDUCE COSTS AND OBTAIN LABELS WITH A HIGH ADDED VALUE? IT’S EASY WITH HIP-MITSU EQUIPMENT web-coater installed on a existing printing press HIP-MITSU web-coater
  • 9. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 9 TO BE INSTALLED ON NEW OR EXISTING MACHINES HIP-MITSU’s Online Web-Coaters for hot-melt and UV curable adhesives can be easily installed on existing and new printing machines for producing self-adhesive labels. Customized each time in order to integrate the system on the line according to the materials to be processed. Available in all the usual web widths used on printing machines and employed for the online adhesive application of printed labels. In the pictures reported below you can see some examples among the available solutions. TO COAT WITH HOT MELT ADHESIVES ON YOUR PRINTING PRESS WEB-COATERS: ON-LINE SOLUTION FOR LABEL WITH RELEASE LINER OR LINERLESS existing line with WEB-COATER integration printing presses not produced by HIP-MITSU web-coater structure designed to be integrated non-stick roll (many treatment available) synchronized support with printing press high precision slot die dispenser
  • 10. 10 printing press before installation perfectly integrated: web-coater with the same dimension of a printing unit easy maintenance: extractable adhesive coating unit UV lamps chill roll facestock liner motorized rolls calender for linerless labels for release liner label Web-coaters can be supplied complete with dispenser, hoses and melting units (with continuous output or for drums), motorization left or right side and tension control for the rolls to be processed. Motorization can be independent or transmitted with a pulley. A user friendly central control board enables an easy and efficient management of the plant. UV lamps of any brand can be installed also at a later date. Fitted are handy eyebolts for easy transportation and positioning. web-coater TO COAT WITH HOT MELT ADHESIVES ON YOUR PRINTING PRESS WEB-COATERS: ON-LINE SOLUTION FOR LABEL WITH RELEASE LINER OR LINERLESS
  • 11. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 11 WEB -COATER for linerless labels WEB -COATER for labels with release liner Adhesive coating Adhesive coating + optional chill roll Adhesive coating + optional chill roll + UV lamps arrangement Standard web width/ Adhesive Coating width min: 200 mm - max: 600 mm, step 100 mm Mechanical speed min: 50 m/min - max: 200 m/min Motorization optional Motorization position left/right side - vertical/horizontal mount Extractable adhesive coating unit optional Electric cabinet for motorization optional Intermittent adhesive applicator PLC controlled optional User friendly control board optional Power supply as required Air pressure supply 6 bar
  • 12. 12 HIP-MITSU’sOff-LineWeb-Coatersareusedfortheapplication of hot-melt and UV curable adhesives and lamination. Included with the web-coater are hoses and melting units (with continuous output or for drums), laminator, web- guide, winders and unwinders with pneumatic expanding shaft. The machine incorporates tension control for rolls to be processed. Motorization from left or right side. UV lamps of any brand can be installed also at a later date. TO PRODUCE YOUR OWN ROLLS OF MATERIALS WEB-COATERS: OFF-LINE SOLUTION adhesive dispenser: slot die  motorized unwinder with tension controls motorized winder with pressure roll and tension controls unwinder with tension controls equipped with UV lamp calander example of an integrated solution also for UV curable adhesives
  • 13. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 13 Winders and Unwinders made ​​by HIP-MITSU are designed andmanufacturedspecificallyaccordingtothematerialsthat are to be processed and they are available in the following configurations. WINDERS AND UNWINDERS: DETAILS example of winder equipped with dancer for tension control, pressure roll and “web-stop-system” For further detailed information, please ask for the specific brochures of this families of machines unwinder equipped with dancer for tension control Unwinders: ¾¾ Pneumatic Brake ¾¾ Powder Brake ¾¾ Motorized Winders: ¾¾ Motorized with friction ¾¾ Motorized TENSION CONTROL CONFIGURATIONS ¾¾ Fine Balanced Dancer ¾¾ Loading Cell ¾¾ Torque control ¾¾ Diameter Control PLC CONTROLLED ¾¾ User Friendly HMI ¾¾ PLC always at latest standard ¾¾ Tele-assistance ¾¾ Recipes MAIN FEATURES ¾¾ Rider Roll Pressure and Taper Tuning settable via PLC, for an always perfect forming of the end rolls ¾¾ Adjustable slitting and edge trimming unit available, complete of bowed rolls ¾¾ Direction of rotation on the job Clockwise and Counter Clockwise ¾¾ "Web-Stop-System" for the change of the Roll ¾¾ Independent tension control for each shaft ¾¾ Integrated web guide
  • 14. 14 Control and monitoring on-line of all the heated parts, with independent regulation of the temperature during the working and stand-by phases. The display panel includes: ¾¾ all regulation functions in Celsius or Fahrenheit of the working temperature of each single part ¾¾ interface with the main line and its emergency devices ¾¾ protection against the use of the machinery in over or under temperature situations FINE TUNING with PROGRAMMABLE PID The microprocessor is used to control all temperatures thanks to a PID system adjusting the different temperatures with a precision range of +/- 0,5 °C (+/- 1°F). The PID operative status parameters can be easily programmed according to the different applications. REMOTE MACHINE STATUS INDICATOR The main system status conditions are signalled to the operator by a “light tower” with four different colours (starting from model MITSU 140). The processing control system is provided with a weekly and daily timer that can be used to set the operating and stand by time of the melter fully automatically. The hot melt units are equipped with a light indicator that informs the operator about the necessity to refill the system with adhesive before down time. FLEXIBILITY The system allows the production of small batches with the same efficiency of bigger productions. NO WASTES ¾¾ giving the guarantee that the process can take place without any under or over dosage of the adhesive from the beginning ¾¾ the operator can change the adhesive add-on only within a certain range set by the production manager. EASY TO USE ¾¾ the adjustment of the adhesive weight is immediate and fully automatic and can be easily obtained by entering the desired working parameters on the display: this gives a quick solution to frequent production changes ¾¾ any operator can easily use the system adjusting the process parameters fully automatically and avoiding mistakes MITSU INTERMITTENCY CONTROL EASY to USE and SET-UP The management of the intermittent adhesive application is very easy and intuitive thanks to MITSU Intermittency Control System. The system reads the speed of the main line and the adhesive release starts fully automatically. Once the length of the adhesive pattern and the total length of the product are set and the off-set frequency parameter is received from the main line, the die cutting operation is perfectly synchronized and consistent. the main system status conditions are signalled to the operator by the “light tower” with four different colours MITSU ADHESIVE USER FRIENDLY CONTROL A COMPLETE CONTROL BOARD
  • 15. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 15 The wide range of tank Melters produced by HIP-MITSU is the answer to all your needs regarding the application of hot melt and includes devices for a big range of melt rates. The special design and the use of advanced technological materials are the guarantee of the good preservation of the adhesive. Different models of gear pumps with adjustable RPM can be installed on all models and are suitable for the system configuration optimizing the distribution of the adhesive. Each pump can support one or two automatic hoses. The structure of all units is designed to allow an easy access to any components. ALWAYS VERSATILE and EFFICIENT A special surface treatment of all parts in contact with the adhesive allows an easy and quick cleaning of the system for example in case of use of different adhesives. Removable on-line filters protect the system and the connected devices from foreign bodies and guarantee a perfect adhesive distribution. The adhesive coating weight can be increased or reduced according to the variations of the line speed. This can take place fully automatically while the RPM of the engine acts upon the gear pump. Most of the heating parts are provided with quick action clamps to simplify maintenance operations. BUILT ACCORDING to the INTERNATIONAL STANDARD of SAFETY The electrical device is IP-54 rated according to the Safety Norms on industrial machinery. All units are equipped with an emergency switch on the machine according to the actual Safety Norms. The emergency can be easily interfaced with the main line. For further detailed information, please ask for the specific brochures of this families of machines MITSU tank melter: a wide range of product covering any performances TANK MELTERS A COMPLETE RANGE OF SOLUTIONS TANK MELTERS SPECIFICATION MODEL MITSU 40 MITSU 40G MITSU 80G MITSU 100 MITSU 140 MITSU 250 MITSU 500 Type TANK TANK / GRID TANK / GRID TANK TANK / GRID TANK / GRID TANK / GRID Adhesive type BLOCKS / CHIPS Tank capacity 9 liter – 2,5 gal 10 liter - 3 gal 25 liter - 7 gal 45 liter – 12 gal 45 liter – 12 gal 65 liter – 17 gal 130 liter – 34,5 gal Melt rate (1) 2,5 kg/h – 5,5 lb/h 4 kg/h - 9 lb/h 8,5 kg/h - 19 lb/h 14 kg/h – 31 lb/h 22 kg/h – 48,5 lb/h 40 kg/h – 88 lb/h 80 kg/h – 176 lb/h Electrical service 3 ph 400V~50Hz + GND ÷ N / 3 ph 480V~60Hz + GND ÷ N Max unit power consumption 400 VAC (2) 4.200 W 5.400 W 6.700 W 6.500 W 10.500 W 10.500 W 21.000 W Operating Temperature 50 ÷ 210 °C – 122 ÷ 410 °F Dimensions (3) L x W x H 800x250x780 mm 31,5x9,8x30,7 in 800x300x780 mm 31,5x11,8x30,7 in 1200x600x1.400 mm 47,2x23,6x51,1 in 1.170x570x1.040 mm 46,1x22,4x40,9 in 1.170x570x1.400 mm 46,1x22,4x51,1 in 1.170x570x1.1670 mm 46,1x22,4x65,8 in 1.170x1.060x1.570 mm 46,1x41,7x61,8 in Nr. of pumps x Nr. of hoses 1x1 / 1x2 2x1 / 2x2 1x1 / 1x2 2x1 / 2x2 1x1 / 1x2 2x1 / 2x2 3x1 / 3x2 1x1 / 1x2 2x1 / 2x2 3x1 / 3x2 4x1 / 4x2 1x1 / 1x2 2x1 / 2x2 3x1 / 3x2 4x1 / 4x2 1x1 / 1x2 2x1 / 2x2 3x1 / 3x2 4x1 / 4x2 2x1 / 2x2 3x1 / 3x2 4x1 / 4x2 (1) The melt rate can change according to the type of adhesive and to the applications parameters (2) The value reported is indicative as it depends on the configuration used (3) Indicative overall dimensions, please see the specific brochure
  • 16. 16 HIP-MITSU series DM enable the use of a wide range of hot melt and polymers having a working temperatures up to 240°C. The machine is equipped, as per our standard, with a by- pass valve which enables continuous and/or intermittent applications. For continuous applications the“no-stop HIP-MITSU system“ is available to reduce the machine down time during drum change. Up to two gear pumps can be installed in a DM 200 and they can be equipped with on-line filters, too; each pump can support one or two heated hoses. Two different kinds of melting plate enable you to maximize the melt rate of the adhesive to be used. A special non-stick coating has been applied on all surfaces that are in contact with the adhesive. On-line Control and monitoring of all heated parts with independent adjustment of the temperatures during the working and stand-by phases. The status of the main system is signalled to the machine operator through a beacon with four different colours or by an alarm with four different tones. Removable on-line filters protect the system and the connected devices from foreign bodies and guarantee a perfect adhesive distribution. The adhesive quantity distributed can be increased or reduced according to the variations of the line speed, adjusting automatically the RPM of the engine that acts upon the gear pump. For further detailed information, please ask for the specific brochures of this families of machines Model DM 20 for high melting capacity Model DM 200 DM 200 drum detail DRUM MELTER: MODEL DM 200 and DM 20 for 200 and 20 LITERS DRUM CONTINUOUS AND INTERMITTENT MITSU DRUM MELTER PERFORMANCES Adhesive packaging depending on the model, 20/200 liters, 5/55 gallons Standard gear pumps available from 1 up to 66 cc/rev Applications both continuous and intermittent
  • 17. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 17 RELIABILITY IS A LOGICAL CONSEQUENCE, IT IS NOT A CHANCE electrical panels built following the highest standards accurate machine check out assembled according strict quality control procedures: excellence in every detail, micro and macro, RELIABILITY: HIP-MITSU WAY OF LIFE The reliability of our products is the logical result of the working methods that HIP-MITSU apply to design, build and check all our machineries before they are brought on the market. WELL TESTED BEFORE GETTING TO THE MARKET All HIP-MITSU technologies are well tested before they are put to the market: that’s why we can guarantee not only a fully reliable product but also a long-term consistency in the machine performances. To do that, we can reckon on our Competence Center and on the specialized lab facilities of the Universities we are cooperating with. THE MOST ADVANCED STANDARDS All procedures used by HIP-MITSU to design, produce and control the quality of their products, are very strictly standardized. We are only using the newest machine tools to make our products since mechanical precision is not a buzz word but an absolute must to be pursued during all construction phases of the machine. GUARANTEED CONFORMITY This is the only way we know to deliver our customers some machines that are in strict conformity with the technical specifications guaranteed by HIP-MITSU: excellence is built by our people for you day by day. mechanical components: produced using only the most advanced numerical control machines
  • 18. 18 HIP-MITSU COMPETENCE CENTER Taking advantage of the first installation service offered by HIP-MITSU means relying on a personnel who will follow the works during any single phase including the interfacing with all other machines. HUMAN RESOURCES AVAILABLE for YOU Depending on each Customer’s needs and the operation required we offer our customers: ¾¾ senior process engineers; ¾¾ junior process engineers; ¾¾ technical experts in PLC and Drives; ¾¾ technical experts in PC supervision and LAN; ¾¾ qualified mechanicals; ¾¾ qualified electricians. PLANNING: DEFINED INSTALLATION SCHEDULE and IMMEDIATE PLANT START-UP The machinery installation will be discussed and planned in detail in order to guarantee: ¾¾ defined installation timing; ¾¾ immediate plant start-up. Albert Einstein once said: “1000 theories and analyses can be nullified by a single experimental result, but no experimental result could ever be invalidated by 1000 theories“ the moral: we must run trials RUNNING TRIALS WITH US BeingpartofHIP-MITSUWorldmeanshavingtheopportunity to use our Competence Center which are equipped with the most advanced technologies and production lines, helping our Customers during application development and enabling adhesives, polymers and materials testing. COMPETENCE CENTER It is located at HIP-MITSU’s headquarters, in Italy. Free demonstrations of our equipment, lines and systems in real production conditions can be arranged everyday. A FULL ASSISTANCE DURING EACH PHASE of the PROJECT HIP-MITSU give highly qualified support to their customers during the R&D phase, focused on the achievement of new coated and/or laminated products. The full range of services includes: ¾¾ sampling and preliminary production series ¾¾ tests and preliminary production series with substrates/ polymers/adhesives; ¾¾ project engineering HIP-MITSU multi-skilled and English-speaking team offer their customers their long and valuable experience in Project Engineering. WELL-TESTED METHODS HELP YOU to DEVELOP a NEW PRODUCT in a SHORT TIME Thanks to HIP-MITSU well-tested methods and criteria, which have been introduced and valued in the most important business seminars all over the world, you will be able to develop in the shortest time your new product and see it realized in our laboratories. Available equipment at our Competence Center ¾¾ converting line, width up to 500 mm ¾¾ continuous output tank melter ¾¾ drum melter for 20 and 200 liter packaging ¾¾ single and multiple automatic guns for in contact and contact-less, also intermittent ¾¾ slot dies for hot melt adhesives - model“MITSU SMF” - model“MITSU Custom Concept”(patented) - model“MITSU SMART COAT”(patented) - model“MITSU Check & Coat”(patented) - model“MITSU HF”, for intermittent applications - model“MITSU SV” ¾¾ roll systems for hot melt adhesives applications ¾¾ process supervisors and electronic control systems for the application of hot melt adhesives ¾¾ electronic control systems for intermittent applications ¾¾ supervisors for calanders and coating a/o laminating lines SURVEY IN CASE OF RETROFIT survey of the existing line electrical-pneumatic integration installation road map definition mechanical Integration factory PLC & EDP integration new line’s CE certification TRAINING OF YOUR PERSONNEL The high quality of the training course that HIP-MITSU offers to Customers is commonly appreciated as one of the aspects which really make the difference. We want to allow you to know the machine in-depth so that you’ll be able to use it at its best production performances reducing the machine pay-back. Being part of HIP-MITSU World will allow you to access the different training programs. They are divided as far as concern: ¾¾ machine operator; ¾¾ production manager; ¾¾ electrical maintenance manager; ¾¾ mechanical maintenance manager. trouble-free start up FIRST INSTALLATION
  • 19. TURNKEY SOLUTIONS for LABELS and GRAPHICS ARTS 19 MITSU training: sailing safe in any weather conditions GOOD BALANCE BETWEEN THEORY AND OPERATION A particularly extensive documentation in 5 languages is available for the training; the training includes both theoretic and guided operational sessions in order to make the customer able to start their production from the very first day after the start- up of the line and will end up with a validation test and relevant certification for the attendants. TARGET: HIGHEST LEVEL OF PRODUCTION FROM THE VERY BEGINNING Investing on training and certification of your staff means obtaining the highest production grade from the very first day and shortening the machine pay-back time. TARGET: PRESERVE THE INVESTMENT VALUE Investing on training and certification of your maintenance technician means preserving your investment value along the time. TECHNICAL ASSISTANCE Buying a HIP-MITSU machine means being able to rely on technical assistance exclusive service ensuring the plant operation continuity. SKILLED HUMAN RESOURCES HIP-MITSU reserves significant resources on training and certification for technical assistance personnel. Our specialists are trained to work in short term in any operation circumstance, either alone or on a working team. They have multi-years experience with good english language skills. TECHNICAL SKILLS AVAILABLE on SITE ¾¾ senior process engineer ¾¾ junior process engineer ¾¾ technical expert in PLC and Drives ¾¾ technical experts in PC supervision and network ¾¾ qualified mechanicals ¾¾ qualified electricians ON-SITE ASSISTANCE in SHORT TIME The international Venice and Treviso airports, located few minutes driving from HIP-MITSU’s headquarters, assure easy and quick connections with all the major European city thanks to almost 1000 weekly flights. SCHEDULED TECHNICAL ASSISTANCE Being part of HIP-MITSU world means having the possibility to use our scheduled technical assistance programs. We normally take this opportunity also to test your personnel again (machine and maintenance operators); according to the results of the test, we will go through all aspects which need to be improved. Our technician are available for all scheduled maintenance operations. always close to you professional and immediate
  • 20. ©2016HIP-MITSU.Allrightsreserved20160118.0 PHONE ASSISTANCE AROUND THE CLOCK For our customers who typically work 24 hours a day for 365 days a year, a telephone technical assistance service is available around the clock with English-speaking skilled personnel. Because we always have a solution to all your problems. REMOTE ASSISTANCE VIA WEB Being part of HIP-MTSU World means the possibility to have always plants using the most advanced technologies. All the machine are made on a platform including remote assistance and monitoring via web. The activation can be made even after the first installation and requires just a on-site phone connection. We can operate via web on your machines in order to: ¾¾ verify the correct operation; ¾¾ verify the setting; ¾¾ collect alarms log; ¾¾ customize the software. The last aspect is particularly useful if you want to implement some modifications to the software; this normally occurs after some years when you maybe need to install other equipment which must be interfaced with the laminator, e.g. optical inspection system. SPARE PARTS Our spare parts service is supported by the major couriers working worldwide, ensuring the delivery of goods in the morning after the order receipt. We can leave pay-per-use spare parts at our customers facilities. In this case you only pay for the spare parts that you need (this option is valid if you have subscribed a scheduled check-up program). 24 / 24 assistance remote assistance spare parts always available H ow I mprove P roductivity M elting coating & laminating better I ncreasing speed, flexibility & quality T otal process control S hort machine’s payback U ser friendly technologies HEAD OFFICE I - 31027 SPRESIANO (TV) Italy - Via A. Volta, 1 Tel. + 39 0422 887.566 r.a. • Fax + 39 0422 887.337 www.hip-mitsu.com • e-mail: info@hip-mitsu.com