Hazardous Air Monitoring with Gas Detectors
• Oil & Gas Industry Training
• OSHA-Compliant | Offshore & Onshore Operations
Learning Objectives
• Understand OSHA regulations: 1910.134, 1910.146, 1910.1000
• Identify hazardous gases and atmospheric hazards
• Use gas detectors correctly
• Respond to alarms and document readings
OSHA Standards Overview
• 29 CFR 1910.134 – Respiratory Protection
• 29 CFR 1910.146 – Permit-Required Confined Spaces
• 29 CFR 1910.1000 – Air Contaminants
Offshore Regulatory Requirements
• BSEE offshore regulations
• USCG vessel and platform safety requirements
• API RP 55 guidance for petroleum facilities
Roles & Responsibilities
• Technicians, supervisors, and safety personnel roles
• Employer and employee duties
• Coordination for safe entry and monitoring
Common Hazardous Gases
• Hydrogen Sulfide (H₂S)
• Methane (CH₄)
• Carbon Monoxide (CO)
• VOCs & Benzene
Safe Ranges & Exposure Limits
• Oxygen: 19.5–23.5%
• LEL/UEL for flammable gases
• OSHA PEL, NIOSH REL, ACGIH TLV values
Hazard Sources in Oil & Gas
• Drilling rigs, mud pits, tanks
• Compressor stations and pipelines
• Platform decks and confined spaces
Portable Gas Detectors
• Multi-gas monitors: O₂, LEL, H₂S, CO
• Features: alarms, data logging, rugged design
Fixed Gas Detection Systems
• Open-path sensors
• Point detection units
• Continuous monitoring for platforms
Sensor Technologies
• Catalytic bead, Electrochemical, Infrared (IR), PID
• Pros and cons for each sensor type
Reading a Gas Detector Display
• Oxygen, LEL, H₂S readings
• Sample alarm scenarios
Calibration Requirements
• Zero and span calibration
• Frequency and manufacturer guidelines
Bump Testing
• Pre-shift testing
• Field demonstration steps
Documentation
• Calibration logs
• Maintenance logs
• Retention requirements
Pre-Entry Testing Sequence
• Test O₂ first, then combustible gases, then toxic gases
Sampling Strategies
• Top, middle, bottom of confined spaces
• Continuous vs periodic monitoring
Hourly Air Monitoring Logs
• Time-stamped readings
• Instrument ID & operator name
• Retention per OSHA/USCG/BSEE
Work Permitting
• Confined space permits
• Hot work permits
• Gas-free certificates
Offshore Construction Scenario
• Gas control during welding and hot work
• Monitoring near crane and deck operations
Maintenance Turnarounds
• Shutdown hazards
• Entry into process equipment
• Continuous monitoring
Decommissioning Operations
• Pipe purging and tank abandonment
• Gas release hazards
Emergency Response Scenario
• H₂S alarm on deck
• Evacuation steps
• PPE and rescue
Alarm Response Procedures
• Immediate evacuation
• Ventilation
• PPE use and buddy system
Engineering & Administrative Controls
• Ventilation and purging
• Work scheduling and entry control
Communication & Reporting
• Incident reporting chain
• Documentation requirements
Summary of Key Points
• Regulations, hazards, equipment, procedures, scenarios
Quiz Preparation
• Instructions for 20-question mixed-format quiz
• Time allocation and scoring

Hazardous_Air_Monitoring_Training_29Slides.pptx

Editor's Notes

  • #1 Introduce the course, objectives, and relevance in oil & gas industry.
  • #2 Review objectives with trainees, emphasize regulatory compliance.
  • #3 Discuss key OSHA standards with examples from oil & gas operations.
  • #4 Explain offshore-specific regulatory compliance.
  • #5 Clarify who is responsible for monitoring, documentation, and response.
  • #6 Explain sources, health effects, and permissible exposure limits.
  • #7 Show how to interpret readings and identify unsafe conditions.
  • #8 Provide real-world examples where monitoring is essential.
  • #9 Show photo of handheld detector, explain reading and interpretation.
  • #10 Illustrate fixed detectors, placement, and use offshore.
  • #11 Explain how different sensors detect different gases.
  • #12 Use sample reading to demonstrate safe vs hazardous levels.
  • #13 Explain importance of calibration for compliance.
  • #14 Show photo or diagram of bump test.
  • #15 Discuss how to maintain accurate logs for audits.
  • #16 Show diagram and emphasize OSHA compliance steps.
  • #17 Explain how to sample correctly in tanks, vessels, pipelines.
  • #18 Demonstrate example log sheet for field use.
  • #19 Explain how logs integrate with permits.
  • #20 Explain scenario, readings, and safe work steps.
  • #21 Describe example turnaround operations and monitoring requirements.
  • #22 Demonstrate scenario with detector readings.
  • #23 Provide step-by-step response procedure.
  • #24 Detail how to respond to alarms safely.
  • #25 Explain preventive measures to minimize exposure.
  • #26 Emphasize OSHA recordkeeping and company reporting.
  • #27 Review main takeaways before the quiz.
  • #28 Explain how the quiz will assess knowledge retention.