This document presents information on fiber film, a unique reinforced stretch film made from low linear density polyethylene. Fiber film combines high elongation with exceptional puncture resistance and pallet stability. It is produced using a process that transforms polyethylene into reinforcement fibers to greatly increase tear resistance and durability. Fiber film provides benefits over conventional stretch film like reduced costs, superior pallet stability, waste reduction, and being 100% recyclable.

1. PRESENTING BY
MD. AHSANUL MOBIN
1721048
DEPT. OF TEXTILE ENGINEERING, KUET
PRESENTING TO
MD. MONIRUZZAMAN
ASST. PROFESSOR
DEPT. OF TEXTILE ENGINEERING, KUET

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BANGLADESH CONTAINER DEPOT FIRE:
49 KILLED, OVER 200 INJURED IN
CHATTOGRAM CONTAINER DEPOT FIRE

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FIBER FILM OVERVIEW

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5. EXCELLENT PUNCTURE
RESISTANCE
EXCELLENT
PALLET
STABILITY
HIGH
ELONGATION
FIBER FILM IS A UNIQUE HIGH-EFFICIENCY STRETCH FILM WITH REINFORCEMENT ELEMENTS (FIBERS) THAT
INCREASE TEAR RESISTANCE. THIS REINFORCED STRETCH FILM COMBINES HIGH ELONGATION, EXCEPTIONAL
PUNCTURE RESISTANCE, AND EXCELLENT PALLET STABILITY. FIBER FILM CAN BE USED TO WRAP ALL TYPES OF
LOADS AND IS SUITABLE FOR BOTH HAND AND MACHINE APPLICATIONS.
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FIBER FILM

6. FIBER FILM IS A UNIQUE REINFORCED
STRETCH FILM THAT WILL DELIVER UP TO
60% WEIGHT SAVINGS AND CUT YOUR
COSTS UP TO 30% WHILST INCREASING
YOUR LOAD STABILITY BY UP TO 30%
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MAIN INGREDIENT
LLDPE (LOW LINEAR DENSITY POLYETHYLENE OR POLYTHENE) IS THE BASIC MATERIAL BROADLY USED IN
WRAPPING ROLL PRODUCTION. FIBER FILM IS A UNIQUE APPROACH THAT TRANSFORMS POLYETHYLENE
(POLYTHENE) INTO REINFORCEMENT ELEMENTS (FIBERS) THAT HIGHLY INCREASE TEAR-RESISTANCE AND
SIGNIFICANTLY REINFORCE DURABILITY.

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MANUFACTURING PROCESS

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SCHEME OF THE LLDPE PROCESS
SCHEME OF THE LDPE PROCESS:
(1) REACTION GAS
(2) CATALYST INJECTION
(3) PRE COMPRESSOR
(4) AFTER-COMPRESSOR
(5) REACTOR
(6) PRESSURE CONTROL VALVE
(7) HIGH-PRESSURE SEPARATOR
(8) PRODUCT VALVE
(9) LOW-PRESSURE SEPARATOR
(10) LOW-PRESSURE SEGREGATION
(11) HIGH-PRESSURE SEGREGATION
(12) LOW-PRESSURE GAS RECYCLING
(13) HIGH-PRESSURE GAS RECYCLING
(14) FLUE GAS

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REASONS BEHIND USING LLDPE
1. ONLY THERMOPLASTIC POLYMERS WHICH ARE THERMALLY STABLE AT THEIR
PROCESSING TEMPERATURE ARE SUITED FOR THE FIBER FILM PROCESSING TECHNIQUE.
2. LESS UNIFORM IN FINENESS AND LIMITED TO THE UPPER RANGE OF FILTERS.
3. THE POLYMERIC RAW MATERIAL'S PRICE IS A DECISIVE INFLUENCE.
4. ONLY POLYMERS WITH WEAK INTERMOLECULAR FORCES WHICH PRODUCE THE FILM AT
HIGH STRETCH RATIOS, WITH A PRONOUNCED ANISOTROPY, COMPLY FAVORABLY WITH
FILM FIBRILLATION, FILM SITTING, OR FILM CUTTING TECHNIQUES.
5. THEY PUT UP LESS RESISTANCE AGAINST MECHANICAL FIBRILLATION AND EXERT LESS
STRAIN ON THE SLITTING OR CUTTING DEVICES DURING FILM-TO-FIBER SEPARATION.

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BENEFITS & ADVANTAGES

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CONVENTIONAL PRE-STRETCH FILM VS FIBER FILM

13. • REDUCE COSTS BY MINIMIZING COST PER PALLET BY UP TO 40%
• EXCELLENT PALLET STABILIZATION
• SUPERIOR PALLET STABILITY
• WASTE VOLUME REDUCTION
• 100% RECYCLABLE
• REDUCE THE FILM USED TO WRAP A PALLET UP TO 60%
• TEAR-RESISTANT - HIGH STRETCHABILITY
• EXCEPTIONAL LOAD RETENTION
• OPTIMUM HOLDING FORCE
• UNIQUE, NOVEL & ERGONOMIC DESIGN
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MAIN ADVANTAGES

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RESOURCES

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• FIBER TECHNOLOGY: FROM FILM TO FIBER - HANS A CRASSIG, JURGEN LENZ, HERMAN F. MARK
• FIBER FILM - MINIMISE YOUR COST PER PALLET.MP4 - YOUTUBE
• FIBER FILM – YOUTUBE
• MEGAPLAST - MEET MEGAPLAST (MEGAPLAST-USA.COM)