ANIMAL FARM / FOOD PROCESSING COMPLEX
ANIMAL FARM / FOOD PROCESSING COMPLEX
13.020
1
5
.0
8
9
15.270
8
.6
5
2
1
3
2
4
5
6
8
7
9
10
11
12
13
14
15
BASIC BLOCK PLAN Superimposed on Actual Site Plan
LEGEND
1 Administration
2 Security
3 Parking
4 Dog Feed
5 Warehouse
6 Feed Mill
7 Treatment Plant
8 Factory
9 Broilers 3mnths
10 Broilers
11 Layer 1 year
12 Layer 2yrs
13 Day-old Chicks
14 Abattoir
15 Drinkry
ANIMAL FARM / FOOD PROCESSING COMPLEX
MODERN ABATTOIR
CONSIDERATIONS
The abattoir shall have the following
facilities:
a) Resting places for animals before
slaughter.
b) Ante-mortem inspection.
c) Carrying out humane slaughter.
d) Flaying, dressing and washing of the
carcass.
e) Handling by-products.
f) Inspection of meat and disposal of
meat unfit for human consumption.
g) Laboratory.
h) Staf-welfare
i) Segregation ward for sick/diseased
animals.
j) Adequate water supply.
FUNCTIONAL DIAGRAM
CLEAN AREAS
DIRTY AREAS Accessories Sections of An
Abattoir
Besides these main components of
an abattoir, plant should have
following accessories sections:
Blood collection
Hide and skin store
Gut and tripe room:
Red offal roomRendering plant
Inedible area
Equipment wash
Manure bay
Veterinary office and laboratory
Vehicle washing
Facilities for personnel
Effluent treatment plant
MAIN AREAS
(i) Stockyard:
For collection and marketing of livestock in
a large number.
(ii)lairage:
To keep two to three days stock for
slaughter.
(iii) Slaughter House Hall: From lairage,
animals are transferred to slaughter hall.
It has several sections:
b) Stunning pen:
It is the area where animals are made unconscious before
killing.
c) Bleeding area:
Immediately after stunning, the animal are bled to death.
d) Carcass dressing area:
In this area a number of operations are carried out such as
removal of hide and skin, head removal, evisceration, splitting,
trimming and final wash etc.
e) Inspection area:
Before evisceration the carcass has to be examined carefully for
any pathological lesions. .
f) Carcass washing area:
A separately drained area or an area of sufficient size slopped to
a floor drain should be provided for washing of the approved
carcasses with a jet of water. This area should be well curbed
(iv) Cold storage:
If the meat is to be consumed immediately
after dressing .
(v) Cutting and deboning room: Once
the carcass is firmly set in chilling room,
deboning (separation of meat from bone)
becomes easier and cut into pieces.
(vi) Packaging and despatch section:
Adjacent to cutting and deboning room
there is packaging room where the meat
chunks are packaged and after freezing
they are kept under frozen condition before
despatch.
(vii) Condemned meat room:
It is directly connected with inspection
area.
(viii)Detained meat room:
Suitable and sufficient facilities should be
provided for the isolation of the meat
requiring further examinaton .
(xi) Quality control laboratory:
This is meant for detailed examination of
specimen from carcass and their
respective viscera.
ANIMAL FARM / FOOD PROCESSING COMPLEX
SCHEMATIC
ABATTOIR(STANDARD) 122 sqm
1
LEGEND
1 Small stock
2 Stunning Pen
3 Bleeding Area
4 Cradle
5 Small Stock Slaughter
6 Skins
7 Tripery & Edible Offals
8 Factory
9 Slaughter (large stock)
10 Dispatch
11 Records Office
12 Changing Room
13 Shower
14 WC
2
3
9
10
11
8
7
14
13
12
6
5
4
ANIMAL FARM / FOOD PROCESSING COMPLEX
SCHEMATIC
ADMINISTRATION/OFFICE
GROUND FLOOR
1 Entrance
2 HR
3 Foyer/Reception
4 Visitors lounge
5 Visitor's WC
6 Lobby
7 WC
8 Office
9 Working Area
10 Office
11 Kitchenette
12 Back Terrace
1
4
2 3
7
8
9
6
5
11
10
7
6
4
1
8
FIRST FLOOR
1 Open Void
2 CEO
3 Washroom
4 GM
5 Meeting Room
6 Server Room
7 FM
8 CM
12
2
3
5
3
3
3

FARM COMPLEX SCHEMATICS.pdf

  • 1.
    ANIMAL FARM /FOOD PROCESSING COMPLEX
  • 2.
    ANIMAL FARM /FOOD PROCESSING COMPLEX 13.020 1 5 .0 8 9 15.270 8 .6 5 2 1 3 2 4 5 6 8 7 9 10 11 12 13 14 15 BASIC BLOCK PLAN Superimposed on Actual Site Plan LEGEND 1 Administration 2 Security 3 Parking 4 Dog Feed 5 Warehouse 6 Feed Mill 7 Treatment Plant 8 Factory 9 Broilers 3mnths 10 Broilers 11 Layer 1 year 12 Layer 2yrs 13 Day-old Chicks 14 Abattoir 15 Drinkry
  • 3.
    ANIMAL FARM /FOOD PROCESSING COMPLEX MODERN ABATTOIR CONSIDERATIONS The abattoir shall have the following facilities: a) Resting places for animals before slaughter. b) Ante-mortem inspection. c) Carrying out humane slaughter. d) Flaying, dressing and washing of the carcass. e) Handling by-products. f) Inspection of meat and disposal of meat unfit for human consumption. g) Laboratory. h) Staf-welfare i) Segregation ward for sick/diseased animals. j) Adequate water supply. FUNCTIONAL DIAGRAM CLEAN AREAS DIRTY AREAS Accessories Sections of An Abattoir Besides these main components of an abattoir, plant should have following accessories sections: Blood collection Hide and skin store Gut and tripe room: Red offal roomRendering plant Inedible area Equipment wash Manure bay Veterinary office and laboratory Vehicle washing Facilities for personnel Effluent treatment plant MAIN AREAS (i) Stockyard: For collection and marketing of livestock in a large number. (ii)lairage: To keep two to three days stock for slaughter. (iii) Slaughter House Hall: From lairage, animals are transferred to slaughter hall. It has several sections: b) Stunning pen: It is the area where animals are made unconscious before killing. c) Bleeding area: Immediately after stunning, the animal are bled to death. d) Carcass dressing area: In this area a number of operations are carried out such as removal of hide and skin, head removal, evisceration, splitting, trimming and final wash etc. e) Inspection area: Before evisceration the carcass has to be examined carefully for any pathological lesions. . f) Carcass washing area: A separately drained area or an area of sufficient size slopped to a floor drain should be provided for washing of the approved carcasses with a jet of water. This area should be well curbed (iv) Cold storage: If the meat is to be consumed immediately after dressing . (v) Cutting and deboning room: Once the carcass is firmly set in chilling room, deboning (separation of meat from bone) becomes easier and cut into pieces. (vi) Packaging and despatch section: Adjacent to cutting and deboning room there is packaging room where the meat chunks are packaged and after freezing they are kept under frozen condition before despatch. (vii) Condemned meat room: It is directly connected with inspection area. (viii)Detained meat room: Suitable and sufficient facilities should be provided for the isolation of the meat requiring further examinaton . (xi) Quality control laboratory: This is meant for detailed examination of specimen from carcass and their respective viscera.
  • 4.
    ANIMAL FARM /FOOD PROCESSING COMPLEX SCHEMATIC ABATTOIR(STANDARD) 122 sqm 1 LEGEND 1 Small stock 2 Stunning Pen 3 Bleeding Area 4 Cradle 5 Small Stock Slaughter 6 Skins 7 Tripery & Edible Offals 8 Factory 9 Slaughter (large stock) 10 Dispatch 11 Records Office 12 Changing Room 13 Shower 14 WC 2 3 9 10 11 8 7 14 13 12 6 5 4
  • 5.
    ANIMAL FARM /FOOD PROCESSING COMPLEX SCHEMATIC ADMINISTRATION/OFFICE GROUND FLOOR 1 Entrance 2 HR 3 Foyer/Reception 4 Visitors lounge 5 Visitor's WC 6 Lobby 7 WC 8 Office 9 Working Area 10 Office 11 Kitchenette 12 Back Terrace 1 4 2 3 7 8 9 6 5 11 10 7 6 4 1 8 FIRST FLOOR 1 Open Void 2 CEO 3 Washroom 4 GM 5 Meeting Room 6 Server Room 7 FM 8 CM 12 2 3 5 3 3 3