Who are we? The clue is in the name - Extreme Cases. We design, manufacture and supply robust rugged cases, containers and backpacks for tough environments. Protecting sensitive equipment in the field, during transit and in operation for military and commercial applications is what we are all about.
Proud to be manufacturing in the UK, we are all about custom case solutions. Over the last 6 years we have delivered a diverse range of highly technical products. Our innovative bespoke cases and containers are used worldwide by the military, such as, UK MoD, the Bundeswehr (German Army), NATO and European Special Forces.
2. ABOUT US
MANUFACTURING
• 21 production staff
• ISO 9001:2008 /
• Fully automated:
• Robotic press brake
• Amada Turret/laser press
• Amada CNC Press Breaks
• ‘Lights out’ capability
EXTREME
• Based in north Devon UK
• Established nearly 8 years
• £1.2m turnover
• Approved suppliers to GD/UK MoD
• Biggest project to-date £1.1m for Bundeswehr
• All products manufactured in the uk
3. shock
• Mil-Std 810F
• IP65
• Easy fit lids with secure ‘T’Latches
• Custom built to suit your equipment
• High tensile aluminium body
• Optional slide-out or fixed rack
• 90° opening snap-back handles
• Easy locate stacking features
• Auto pressure relief valve
• Positive closure with gasket
• Steel Stiffening frame
• Shielding options
• Climate control
• Tough powder coat paint finish
• Wide range of accessories
• Quick lead-times
4. shock
Custom 19”rack for serco (uk)
Custom 19” rack for GD (UK)
Custom 19” shock mounted cases for Indra (spain)
19” shockcases
for
Deployable
network
Bundeswehr
(Germany)
5. Climate
control
Extreme cases have a wealth of
experience in providing custom
climate control solutions :
• Peltier units
• Compressor based units
• Heat Exchangers
• Filter fans
• Air to air heat pumps
4500w coolcube
Climate control through
equipment stacks
vented rear covers
19” cover mounted
Thermoelectric
units
19” panel mounted
Thermoelectric
units
7. lockdown
A3 printer container
for
uk special forces
Custom container for Raytheon boomerang
shot detection system
Divided container for
Cave systems (USA)
Mil-Std containers for
Bundeswehr (germany)
9. transporter
Shielded panel mounted
Case For selex
Custom camera
case for associated press
Custom case with
Connector bulkheads
For GDUK
Pa case for
Bundeswehr (germany)
10. Carbon
flyer
• Recessed fittings
• Steel sprung handles
• Hinges with stainless steel pins
• Robust inboard castors
• Solid rubber tyres
• Tamper resistant latches
• Watertight 'o' ring gasket
Lightweight, rugged case for a
communication system for the German
Army
Introducing the Extreme Carbon Flyer!
Manufactured in Carbon Fibre & weighing
in at just under 3 kg we think we've
cracked it. Yet we've not sacrificed any
ruggedness:
11. stitched
• Custom pouches and packs
• Range of materials
• Dive bags
• molle
• Mtp stocked
• Patented ergonomic back harness
• Foam internals
• Printing & embroidery
• Quick lead-times
13. engineering
1
2
6
18
19
14
15
4
10
3
5
7
8
11
9
12
13
16
SEE SHEET 3
ITEM NO. PART NUMBER MATERIAL QTY.
1 RLF-FF-M6-60SH NATURAL RUBBER 8
2 EB-0212-2006-A_HOT AIR POCKET ASSEMBLY 1
3 EB-0212-2006-A_BOTTOM PLATE 5754-H111 (1.2mm) 1
4 EB-0212-2006-A_MAIN BODY 5754-H111 (1.2mm) 1
5 EB-0212-2006-A_FOAM SUPPORT BRACKET 5754-H22 (1.2mm) 2
6 EB-0212-2006-A_HOT AIR POCKET 5754-H22 (1.5mm) 1
7 EB-0212-2006-A SLIDE RAIL BRACKET 5754-H22 (2mm) 2
8 EB-0212-2006-A SLIDE RAIL-LOWER 5754-H22 (2mm) 2
9 EB-0212-2006-A SLIDE RAIL-UPPER 5754-H22 (2mm) 1
10 EB-0212-2006-A UPPER FOAM CARRIER 5754-H22 (2mm) 1
11 MirrorEB-0212-2006-A SLIDE RAIL-UPPER 5754-H22 (2mm) 1
12 MirrorEB-0212-2006-A UPPER FOAM CARRIER 5754-H22 (2mm) 1
13 EB-0212-2006-A_BRACE STAINLESS STEEL (1.5mm) 2
14 MUP FOAM PACK-LOWER GA45 1
15 MUP FOAM PACK-UPPER GA45 1
16 W-TR-CLS-M5--1-SF 8
17 W-TR-FHS-M4-12-SF 4
18 EB-0212-2006-A_SKIRT SEAL 1
19 EB-0212-2006-B BOX SEE DRG 1
MUP ASSEMBLY
EB-0212-2006-A_MUP ASSEMBLY
RN
WEIGHT:
A3
SHEET 2 OF 3SCALE:
DWG NO.
TITLE:
DO NOT SCALE DRAWING
MATERIAL:
DATESIGNATURENAME
REMOVE ALL BURRS
AND SHARP EDGES
UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
Q.A
MFG
APPV'D
CHK'D
DRAWN
IF IN DOUBT ASK
1 2 3 4 5 6 7 8 9
8 97654321
A
B
C
D
E
F
F
E
D
C
B
A
TOLERANCES:
LINEAR: .X = 0.5
.XX = 0.2
.XXX = 0.1
ANGULAR: 0.5
FINISH:
THE DRAWING AND ITS CONTENTS ARE OWNED
BY EXTREME CASES LTD. THE DRAWING OR DESIGN
SHALL NOT BE COPIED OR REPRODUCED WITHOUT
THE CONSENT OF EXTREME CASES LTD.
Full CAD/CAM capabilities
SOLID works premium
Most CAD Formats
• IGES
• STEP
• Solidworks
• Catia
• Pro-E
• Inventor
Drop test analysis
Vibration analysis
Thermal structural analysis
Structural analysis
Frequency Analysis
Finite Element Analysis
14. plastic
• Wide range of watertight cases
• HPRC
• Peli
• Explorer
• Customised foam internals available
• Customisation for integration of electronics
• Quick lead-times
15. Smart beam
A unique ruggedised
interactive presentation and
planning tool.
From classroom to emergency
planning, the Smart Beam is
designed to be used in the
toughest of environments. One
man portable,the unit can be
easily and quickly set
up to make any surface
interactive
Developed with the
support of
General Dynamics UK’s EDGE UK® initiative
16. Rucksacks
Extreme cases are resellers of the Karrimor SF range.
• Evolved from working with and listening to the end-
user. Product testing procedures involve putting our
prototype products through rigorous acceptance
trials where every seam and stitch will be scrutinised
to ensure it is fit-for-purpose when used in hostile and
challenging conditions.
• Karrimor SF design team have worked in conjunction
with General Dynamics to produce the Bowman Radio
Bag, as well as Thales and the UK MoD on the Future
Integrated Soldier Technology (FIST) Programme.
• Worked with the UK MoD to design and manufacture the
Electrical Counter Measures (ECM) Bergen, the 60mm
Mortar Bag, the 3L Hydration System and the Infantry
45 Patrol Bergen, all currently used by the British
Armed Forces.
