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ERP15-20VT (G807).ppt
- 1. ERP15-20VT/VF General Overview ERP15 – 20VT 48V 3 Wheel ERP16 – 20VF 48V 4 Wheel
- 2. General Overview - Agenda Product range Applications Appearance Ergonomics Productivity Dependability Serviceability Cost of Ownership
- 3. Product Overview ERP15VT ERP16VT ERP18VT ERP20VT 1500 kg – 2000 kg @ 500mm ERP16VF ERP18VF ERP20VF 1600 kg – 2000 kg @ 500mm
- 4. Applications ERP VT/VF Key Industries (samples) Transport and distribution Freight forwarders Logistics providers Air/maritime freight Manufacturing Truck and auto Home appliances White goods Aeronautics Chemicals Health and beauty Pharmaceuticals Food & Beverage Food processing Retail and Wholesale distribution Trade and Retail Building trade suppliers Home improvements Major outlet centres Garden centres
- 5. Ergonomics
- 6. Ergonomics – Design Process Designed in partnership with a major European industrial design agency Agency well known for it’s expertise in designing for, among others: Nokia Scania Tunturi Most rigorous market driven design process ever done by Yale Special attention to key ergonomic attributes Easy on / off access Posture Control access Headroom Foot space Reverse driving Field research / driver interviews (439 interviews) Life size mock up Validation for different size operators
- 7. Ergonomics – Design Process 5% operator < 160 cm 90% operator ~ 180 cm 5% operator > 194 cm
- 8. Ergonomics – Design Process 5% operator < 160 cm 90% operator ~ 180 cm 5% operator > 194 cm
- 9. Ergonomics Key areas of improvement: Easy on / off access Operator comfort Ease of operation
- 10. Ergonomics – Easy On/Off Access Three point entry / exit Grab handle – round shape / non metallic Foot plate - grating Seat armrest Low step height - only 500 mm Anti slip steel mesh step plate
- 11. Ergonomics – Easy On/Off Access Curved overhead guard for generous shoulder room Low seat height 919 mm – Standard version 953 mm – High Chassis version Unobstructed floor space for right and left side exit (Accutouch ™ Mini-levers) Advantage Easy on / off access for operators of all sizes
- 12. Ergonomics – Operator Comfort Generous floor space area 510 mm bulkhead to cowl (16% improvement) Fixed, non slip, rubber floor mat Floor mounted pedals Advantage Extended foot space greatly facilitates: On / off access wearing of safety boots driving in reverse Cushion mat and pedal arrangement alleviate stress in the feet and ankles for more relaxed driving
- 13. Ergonomics – Operator Comfort Full-suspension seat Increased travel suspension 80 mm Weight range maximum 135 kg Easy adjustment – visual setting of correct ride setting for driver weight Increased fore / aft adjustment Advantage Protects driver against vibration to reduce fatigue and optimise productivity over the working shift
- 14. Ergonomics – Operator Comfort Grab handle On rear overhead guard leg Horn integrated into handle Advantage Provides a sure grip during reverse travel operation Hand remains inside the contour line of the overhead guard Note: Some applications may require 50% travel in reverse
- 15. Ergonomics – Operator Comfort Steering column Infinitely adjustable through range (26°) Gas spring assisted Mounted on to cowl – does not restrict floor space Contoured for easy on / off Advantage Easy adjustment for most comfortable driving posture Generous knee room for easy on/off and reverse driving posture
- 16. Ergonomics – Operator Comfort Ergonomic steering options Telescopic adjustment (75 mm) Memory tilt option (automotive feature) Synchronised steering Steering wheel position (spinner knob) synchronised with straight ahead position of steer wheels Advantage Improved operator comfort enhances productivity over the working shift Synchronised steering improves driver comfort and ease of operation
- 17. Ergonomics – Operator Comfort Dashboard 2 litres of storage space Clipboard holder Storage pockets Pens Mobile phone Light switches Beverage holder 12 V socket (Option) Cab Version With front wiper motor incorporated in cowl Advantage Ample storage facilities allow operator to organise his / her work station – documents, tools, personal effects ready to hand
- 18. Ergonomics – Ease of Operation Seat side lever control (standard) Contoured shape manual levers Soft touch moulding F/R selector integrated on to hoist lever Emergency stop button incorporated into manual lever console Advantage Ergonomic designed individual levers - designed for easy of operation and enhance productivity Seat side lever control is particularly suited to existing applications or with high intake of temporary driver staff during peak / seasonal periods
- 19. Ergonomics – Ease of Operation Automatic park brake On / off by releasing / depressing accelerator pedal Autoregen braking Advantage No mechanical handbrake required Optimised truck control at all times alleviate stress on the driver Operator on/off access easier; no handbrake application needed.
- 20. Ergonomics – Ease of Operation Heads up display Located to top right hand side of compartment Display icons Battery state of charge Hourmeter Direction of travel Steer wheel position indicator Time Performance setting Low brake fluid Motor temperature Seat belt Load weight (option) Key switch Operator PIN code (256 possibilities) Advantage: Quick and easy at a glance display frees up driver field of vision for more productive load handling Restricted access for unauthorised drivers
- 21. Ergonomics – Key Takeaways Easy on / off access: 3 point entry / exit Low step height Curved overhead guard Operator comfort Generous floor space Full-suspension seat (80 mm) Dual Armrests Swivel seat (option) Rear grab handle Ease of operation Contour shaped manual levers with F/R switch on hoist lever Low seat Right side exit with Accutouch™ Mini-levers Fully adjustable steering column Steering column bundle (option) Onboard storage Full range of weather protection (option) Continuous Stability Enhancement (4W) Automatic park brake Autoregen braking Foot Direction Control (option) Heads up display Side battery extraction (option)
- 22. Productivity
- 23. Productivity Factors that influence productivity: Performance Manoeuvrability Uptime Ergonomics
- 24. Productivity Key areas of improvement: Increased productivity Increased speeds Yale Extended Steering Axle for manoeuvrability on 4 wheel Battery change solutions Improved thermal capacity on motors Driver comfort Mast visibility (1.5t & 1.6t)
- 25. Productivity – Performance Dual front wheel AC drive 2 x 5 kW traction motors Top travel speeds 3 wheel: 16 km/h 4 wheel: 18 km/h Powerful acceleration Autoregen braking Fast travel direction changes Advantage Ultra high performance optimises load handling efficiency in the toughest of applications, i.e. long travel runs or short shuttle operation
- 26. Productivity – Performance Hydraulics 12 kW AC Motor Performance pump unit for hoist and steering Fast lift speeds over main lift and free lift Precision control Advantage Fast cycle times especially in 3rd – 5th level storage applications No steering pump needed
- 27. Productivity – Manoeuvrability 4 wheel Yale Extended Steering Axle Wide steering angle Pivot point inside drive axle Advantage Manoeuvrability: With the Yale VF 4-wheel truck, you can achieve a turning radius that is close to a 3-wheel truck. Driver Comfort Great comfort when traveling long distance
- 28. Productivity – Turning Radius Conventional 4 wheel truck NexGen truck with Extended Steering Axle
- 29. Productivity – Turning Radius 3 wheel truck Truck with Yale Extended Steering Axle l2=1901 mm l2=1981 mm ERP18VT (Medium Wheelbase) ERP 18 VF (Medium Wheelbase)
- 30. Productivity – Turning Radius NexGen 3 wheel truck NexGen truck with Extended Steering Axle
- 31. Productivity – Uptime High thermal capacity motors Traction motors class H Intelligent Cooling System Advantage Higher resistance to overheating in tough applications Motor performance can be maintained in heavy duty applications before thermal management cooling is applied Bulldozing capability
- 32. Productivity – Uptime High energy efficiency Low energy consumption for optimum shift life per battery eLo Setting Maximised battery efficiency Advantage Maximum up time between charges
- 33. Productivity – Ergonomics Visibility High Vis mast 20% wider mast window
- 34. Productivity – Ergonomics Visibility High Vis mast designed Clear View mast ERP15 – 16VT/16VF Proven durable mast ERP18 – 20VT/VF Excellent view of forks through height range Advantage Fast and sure confident load handling routines
- 35. Mast visibility Customer research on masts identified the requirement for more standard mast offerings We have added: 1 LFL (4820mm) 2 x 2FFL (3678mm and 4298mm) 1 x 3FFL (4260mm) Reduces lead times, makes more competitive. 2FFL to be used when lifting up to 4.3m (used to be 3.3m) and visibility is key with no door height restriction.
- 36. Productivity – Key Takeaways Powerful performance Dual AC drive Powerful acceleration Autoregen braking Manoeuvrability Shortest Ast on 4Wh Yale Extended Steering Axle on 4Wh High Uptime Choice of battery capacities allied compact chassis lengths Rapid battery change over Ergonomics E- hydraulics armrest with integrated directional control and horn Generous floor space AC on hoist Best of class lift / lower performance 3Wh High thermal capacity of the drive motors Extended shift ON feature Low energy consumption Reverse driving option Low step Superb visibility
- 37. Dependability
- 38. Dependability AC traction motors Oil-immersed brakes Automatic Park Brake Key areas of improvement: AC hoist motor Enhanced thermal capacity of drive motors Transmission sealed for life Hall effect sensors Relocation of hydraulic tank and pump Protection of electronic components VSM CANbus LED Work lights front and rear (option) Steel battery and side covers
- 39. Dependability – AC Motor Technology AC motor technology on traction and hoist Maintenance free No brushes No F/R contactors Enclosed traction motors (IP 54) Pump motor relocated in counterweight Advantage No service required on motors Motors protected against ingress of water and dirt
- 40. Dependability – Oil immersed Brakes Oil immersed brakes Maintenance free brakes Advantage Durable operation over time (no wear and tear) Protection from ingress of dirt and floor debris
- 41. Dependability – Automatic Park Brake Automatic park brake On / off by releasing / depressing accelerator pedal Electrically controlled Advantage No mechanical linkages subject to wear and tear and requiring maintenance
- 42. Dependability – Thermal Capacity Traction motors External Hall Effect sensor on transmission replaces internal encoder bearing Improved thermal capacity (H class insulation) In-built thermal protection / performance cutback Advantage High thermal capacity in arduous applications Motors protected against overheating
- 43. Dependability – Transmission Transmission Lubricated for life Advantage Reliable operation over time No risk of contamination
- 44. Dependability – Hall Effect Switches Hall effect switches / sensors Electric switch (solid state) Examples: Hydraulic motor Transmission Advantage Replaces potentiometers and micro switches No mechanical / moving part switches Reduced failure and less call out
- 45. Dependability – Hydraulics Hydraulics Motor, controller and hydraulic oil tank positioned in counterweight compartment Motor protected from floor debris External Hall effect sensor Hydraulic fluid level sensor as an option Advantage High level of protection for pump motor Easy access to hydraulic oil for replacement Reduced downtime Visual indication of hydraulic fluid level
- 46. Dependability – Electronics Electronics Thermal sensing Traction controllers VSM Pump controller Traction motors IP 65 protection on controllers Advantage Air assisted cool running and protection of components High level of protection against ingress of water and dust particles
- 47. Dependability – Vehicle System Manager (VSM) Vehicle System Manager ( VSM) Common across electric range Display interface with on-board diagnostics Single PC access point on steering column CANbus Advantage Simplified wiring Enhanced data transmission Fast troubleshooting maintains uptime
- 48. Dependability – Lights Lights LED Work lights front and rear (option) Rear light cluster Work lights Advantage LED work lights last a life time of the truck LED work lights are directional to prevent glare of the mast Longevity for reduced replacement costs
- 49. Dependability – Side Covers, Foot Plate and Dashboard Side covers Steel side and rear covers Streamlined hood Durable trim Foot plate Mesh plate replaces sandpaper at footstep Dashboard Durable trim material resists cracking and damage Advantage Resistance to impact damage, general wear and tear and associated replacement costs
- 50. Dependability – Key Takeaways Designed for longevity AC motors on traction and hoist Sealed for life transmission Oil-immersed brakes Hall effect sensors LED work lights High thermal capacity H-class insulation on drive motors External encoders Intelligent cooling Durable design Steel covers Durable trim
- 51. Serviceability
- 52. Serviceability Key areas of improvement: Ease of access Extended service intervals Diagnostic interface Manual park brake release
- 53. Serviceability – Ease of Access Floor plate 2 piece floor plate Large brake access plate (1) Main plate reduced in size (2) No tools required Separate step plate Accelerator pedal mounted on floor plate (no mechanical linkages) Advantage Light weight Easy to manage (hand hold) - able to slide laterally Easy to replace the complete pedal assembly 1 2
- 54. Serviceability – Ease of Access Pull up traction controllers Ease of access to parts and electrical connections Modular assemblies easy to handle and service Advantage Minimum down-time for service intervention
- 55. Serviceability – Ease of Access Motor compartment Power contactor Fuses Relays Traction sensor bearing (encoder) Hydraulics Ease of service access to motor, pump, controller and oil tank located in counterweight Visual oil level lines on tank Provision for fluid sensor (option) Common distributor across ER range Advantage Easy access leads to short downtimes and low cost of ownership
- 56. Serviceability – Ease of Access Steer unit Located in counterweight 3 bolts to remove Drop down service access Advantage Easy service access
- 57. Serviceability – Diagnostic Interface Vehicle System Manager Service engineers have full control of controller programming Same supplier as 1- 8t Proven reliability Single access for truck diagnostics Via display Via plug-in point on steering column Advantage Easy diagnostic and control
- 58. Serviceability – Manual Park Brake Release Located under floor plate Separates the brake disks to free up the armature Advantage Allows truck to be towed No external power supply required
- 59. Serviceability – Maintenance Free / Extended Service Intervals Transmission sealed for life Maintenance free Oil-immersed brakes Maintenance free AC motors on traction and hoist Maintenance free Hydraulic oil change 4,000 hours or 2 years Service interval 1,000 hours or 6 months Standard warranty 1 year or 2,000 hours
- 60. Serviceability – Key Takeaways Ease of access Easily removable floor plate Pull up traction controllers Motor compartment Hall effect encoders Maintenance free components Transmission AC motors on traction and hydraulics Oil-immersed brakes Extended service intervals Hydraulic oil change Diagnostics VSM Plug in point on steering column Via dash display Manual park brake release Hydraulics Pump controller Drop down steer unit
- 62. Summary Cost of Ownership Improvements Motor technology Oil immersed brakes Transmission Thermal capacity Hydraulics VSM for optimal Diagnostics and Control No separate Steering Motor LED Lights Ease of service access Extended Service Intervals Net impact is substantial improvement on Full Service Cost.
- 64. Top 5 features Quantum leap in ergonomics full-comfort seat (Sears FLM 80) Excellent operator access: Low seat position, low-step height and good footwell space Superior reverse driving position: clear footwell, swivel seat, reversegrab-handle ergonomic Mini Lever Module and manual levers with integrated direction switch high visibility mast Innovative, nested design Mast durability and ruggedness maintained Performance High travel and lifting speeds Completely sealed high capacity AC motors Designed for DIN, extensive range of battery options to meet customer requirements Best in class AST Brand 4-Wheel 1.6-2.0T 48V DBB offering with a axle 3-wheel type turning radius from a 4-wheel truck Will help Yale be successful in a market segment that we do not currently serve Convenience features Side extraction as an option across the range Auto-park brakes standard Re-positioned overhead display with large LCD screen will enable easy on-board diagnostics.
- 65. ERP15-20VT/VF General Overview ERP15 – 20VT 48V 3 Wheel ERP16 – 20VF 48V 4 Wheel