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Energy Efficiency
and Energy Audit
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Contents…
1. EEU at a glance
2. Energy Efficiency Key factors of success
in EE
3. Opportunities for Energy Efficiency
4. Why to have an energy audit
Energy Efficiency Unit:
At a Glance
• Established 2 years ago with GIZ support
• Well equipped and experienced engineers
• International Energy Efficiency Expert
• ISO 50001 EnMS Certified Energy Auditors
• EEU has rich experience
• Performed more than 80 energy audits
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Key Factors for the Success
of Energy Efficiency
• Top Management Involvement
• Top/Senior Management visibly demonstrated their
interest and concern in energy saving achievement.
• Responsibility for energy use
• Those responsible for production i.e., production costs -
labour, materials and other costs – made responsible for
controlling energy costs. The user of energy should be
responsible for its control as well.
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
• Financial benefit
• Technical benefits
• Better working conditions
• Protection of Environment
• Increase Competitiveness
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Reasons for Energy Efficiency
To increase profits by
reducing production cost.
Use potential ways of energy saving and
using it in more efficient ways.
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Objectives of Energy
Efficiency
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Energy efficiency
opportunities in
industries
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
)(
2
lossloadfullx
kVARated
loadkVA
lossloadNo











Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Transformer
800 kW
1000 kVA
600
800 kW
600
800 kVA
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Power Factor
= Reduced Demand (kVA) x NPRs 250 /kVA
= 200 kVA x NPRs 250
= NPRs. 50,000 per month
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Demand Charge Saving
Reduced Maximum demand (kVA) charges
Reduced distribution losses (kWh)
Eliminates penalty charges
Prolong the life of distribution equipment
Boosts voltage levels
Increase your system's capacity, etc.
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Cost benefits of Power
Factor improvement
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Used in machines, Compressors, drives, etc…
Motors
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Life time Energy Cost of
Motor
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Life time Energy Cost of
Motor
4%
96%
Price of Motor Life time Energy Cost
RPM(Speed) = (f x 120) / p
Power α speed3
Willing to install a damper, go for variable frequency drive
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Variable Frequency Drive
2% 7%
18%
73%
Compressor Costs over 10-year
Life Time
Installation costs
Maintenance costs
Capital costs
Energy costs
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
• Location – for cool, clean, dry air at intake
• Discharge pressure
• Air leakages
• Chocked filters
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Energy Efficiency for
compressors
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Load Management
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Saving opportunities by
shifting production timings
peak: 10.52 NPRs/kWh
standard: 8.52 NPRs/kWh
off peak: 5.40 NPRs/kWh
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Lighting
Size 20 to 25 % more
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Diesel Generator Capacity
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Boiler
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Insulation
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
• Installation of
energy
Efficient
equipment
• Monitoring the
specific energy
consumption
regularly
• Discovering the
energy saving
potentials
• Calculating specific
energy
consumption
• Energy
Efficient
Industry Energy
Efficient
Producer
Energy
Audit
Imple
ment
ation
Monitoring
and
Evaluation
Lifecycle of Energy Efficiency
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
उर्जा दक्षतजले हजमीलजई कम उर्जा प्रयोग गरि
अझ बढी उत्पजदन गने योग्य बनजउंछ l
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
1. To identify opportunities to reduce energy
consumption
2. To understand the energy consumption pattern
3. To prepare a baseline study report
Why to perform energy audit?
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Energy Audit Process
Pre-Site
Work
• Collect energy data
• Understand the plant process
• Develop a site sketch
• Identify the required equipment
Site
Visit
• Interviewing plant managers/operators
• Taking measurement and pictures
• Taking notes
Post-Site
Work
• Reviewing the notes taken
• Collecting further required data
• Preparing Audit Report
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Energy Audit Price
S. No.
Scale of
Customer
Demand
EA
Price
Rate for
DEA
1 Small 100 kVA 10,000 150,000
2 Medium 101 - 500 kVA 20,000 200,000
3 Large
500 kVA - 2 MVA 30,000 250,000
Above 2 MVA 40,000 300,000
Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
Thank You for listening
Mohammad Abul Hasan Khan
Certified Energy Auditor
abulhasan.nep@gmail.com
9857037787

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Energy Efficiency and Energy Audit

  • 1. Energy Efficiency and Energy Audit Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
  • 2. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Contents… 1. EEU at a glance 2. Energy Efficiency Key factors of success in EE 3. Opportunities for Energy Efficiency 4. Why to have an energy audit
  • 3. Energy Efficiency Unit: At a Glance • Established 2 years ago with GIZ support • Well equipped and experienced engineers • International Energy Efficiency Expert • ISO 50001 EnMS Certified Energy Auditors • EEU has rich experience • Performed more than 80 energy audits Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
  • 4. Key Factors for the Success of Energy Efficiency • Top Management Involvement • Top/Senior Management visibly demonstrated their interest and concern in energy saving achievement. • Responsibility for energy use • Those responsible for production i.e., production costs - labour, materials and other costs – made responsible for controlling energy costs. The user of energy should be responsible for its control as well. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
  • 5. • Financial benefit • Technical benefits • Better working conditions • Protection of Environment • Increase Competitiveness Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Reasons for Energy Efficiency
  • 6. To increase profits by reducing production cost. Use potential ways of energy saving and using it in more efficient ways. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Objectives of Energy Efficiency
  • 7. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
  • 8. Energy efficiency opportunities in industries Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
  • 10. 800 kW 1000 kVA 600 800 kW 600 800 kVA Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Power Factor
  • 11. = Reduced Demand (kVA) x NPRs 250 /kVA = 200 kVA x NPRs 250 = NPRs. 50,000 per month Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Demand Charge Saving
  • 12. Reduced Maximum demand (kVA) charges Reduced distribution losses (kWh) Eliminates penalty charges Prolong the life of distribution equipment Boosts voltage levels Increase your system's capacity, etc. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Cost benefits of Power Factor improvement
  • 13. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Used in machines, Compressors, drives, etc… Motors
  • 14. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Life time Energy Cost of Motor
  • 15. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Life time Energy Cost of Motor 4% 96% Price of Motor Life time Energy Cost
  • 16. RPM(Speed) = (f x 120) / p Power α speed3 Willing to install a damper, go for variable frequency drive Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Variable Frequency Drive
  • 17. 2% 7% 18% 73% Compressor Costs over 10-year Life Time Installation costs Maintenance costs Capital costs Energy costs Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI
  • 18. • Location – for cool, clean, dry air at intake • Discharge pressure • Air leakages • Chocked filters Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Energy Efficiency for compressors
  • 19. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Load Management
  • 20. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Saving opportunities by shifting production timings peak: 10.52 NPRs/kWh standard: 8.52 NPRs/kWh off peak: 5.40 NPRs/kWh
  • 21. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Lighting
  • 22. Size 20 to 25 % more Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Diesel Generator Capacity
  • 23. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Boiler
  • 24. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Insulation
  • 25. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI • Installation of energy Efficient equipment • Monitoring the specific energy consumption regularly • Discovering the energy saving potentials • Calculating specific energy consumption • Energy Efficient Industry Energy Efficient Producer Energy Audit Imple ment ation Monitoring and Evaluation Lifecycle of Energy Efficiency
  • 26. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI उर्जा दक्षतजले हजमीलजई कम उर्जा प्रयोग गरि अझ बढी उत्पजदन गने योग्य बनजउंछ l
  • 27. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI 1. To identify opportunities to reduce energy consumption 2. To understand the energy consumption pattern 3. To prepare a baseline study report Why to perform energy audit?
  • 28. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Energy Audit Process Pre-Site Work • Collect energy data • Understand the plant process • Develop a site sketch • Identify the required equipment Site Visit • Interviewing plant managers/operators • Taking measurement and pictures • Taking notes Post-Site Work • Reviewing the notes taken • Collecting further required data • Preparing Audit Report
  • 29. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Energy Audit Price S. No. Scale of Customer Demand EA Price Rate for DEA 1 Small 100 kVA 10,000 150,000 2 Medium 101 - 500 kVA 20,000 200,000 3 Large 500 kVA - 2 MVA 30,000 250,000 Above 2 MVA 40,000 300,000
  • 30. Mohammad Abul Hasan Khan Copyright 2016 EEU BuCCI Thank You for listening Mohammad Abul Hasan Khan Certified Energy Auditor abulhasan.nep@gmail.com 9857037787