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Program :- Mechanical Engineering
Semester and Scheme :- ME5I (R)
Course Name and Code:- CPP(22050)
Academic Year :- 2023-2024
Microproject Title: Design and fabrication of pneumatic
vice for holding workpiece in workshop
INTRODUCTION
►
pneumatic vice is a mechanical screw apparatus for holding or clamping a workpiece so
that instruments like saws, planes, drills, mills,
screwdrivers, and sandpaper can be used to operate on it. Vices typically feature one fixed
jaw and a parallel jaw that moves towards or away from the
fixed jaw through a screw. A vice is used to drill wood, metal, and other materials. It
provides all the stability you need to make perfect cuts by tightly
holding your product. A pneumatic system is made up of a collection of pneumatic
components that are connected so that a signal (compressed air) can be
sent through the system to cause something to happen at the output.
Working principle of pneumatic vice
►The principles of pneumatics are the same as those for
hydraulics, but pneumatics transmits power using a gas
instead of a liquid. Compressed air is usually used, but
nitrogen or other inert gases can be used for special
applications. With pneumatics, air is usually pumped into a
receiver using a compressor.
Main Component Of Pneumatic Vice
1. Compressor
2. Direction Control Valve
3. Flow Control Valve
4. Double Acting Cylinder
1)Compressor
Air can be compressed to the desired pressures using a compressor. It can transform mechanical
energy from motors and engines into compressed air
potential energy. A single central compressor can supply compressed air to several pneumatic
components, which is delivered via pipes from the cylinder
to the pneumatic components. There are two types of compressors: reciprocator and rotary.
2)Direction Control Valve
By opening, closing, and altering their internal connections, directional control
valves ensure the passage of air between airports. The number of ports, the
number of switching positions, the typical position of the valve, and the way of
operation are used to classify them.
3)Flow Control Valve
A flow control valve is formed by a non-return valve and a variable throttle.
4)Double Action Cylinder
Air pressure is alternatively supplied to the relative surface of the piston in a
double-acting cylinder, creating a propelling and retraction force. The thrust
produced during retraction is rather moderate due to the narrow effective area of
the piston. Steel is commonly used for the perfect tubes of double-acting
Advantages:
1) High efficiency: Many industries have compressed air
supplies and moveable compressors installed on their
production lines. Compressed air can be
made from an infinite supply of air in our environment.
Furthermore, compressed air has no distance limitations
because it may readily be transferred
through pipes. Compressed air can be released straight into
the atmosphere without being processed after usage.
2) Longevity and dependability: Pneumatic components are
exceedingly durable and difficult to break. Pneumatic
components are more durable
DEISGN / DRAWING

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DOC-20231007-WA0000.pptxndjdjdjsjsjshshshshns

  • 1. Program :- Mechanical Engineering Semester and Scheme :- ME5I (R) Course Name and Code:- CPP(22050) Academic Year :- 2023-2024 Microproject Title: Design and fabrication of pneumatic vice for holding workpiece in workshop
  • 2. INTRODUCTION ► pneumatic vice is a mechanical screw apparatus for holding or clamping a workpiece so that instruments like saws, planes, drills, mills, screwdrivers, and sandpaper can be used to operate on it. Vices typically feature one fixed jaw and a parallel jaw that moves towards or away from the fixed jaw through a screw. A vice is used to drill wood, metal, and other materials. It provides all the stability you need to make perfect cuts by tightly holding your product. A pneumatic system is made up of a collection of pneumatic components that are connected so that a signal (compressed air) can be sent through the system to cause something to happen at the output.
  • 3. Working principle of pneumatic vice ►The principles of pneumatics are the same as those for hydraulics, but pneumatics transmits power using a gas instead of a liquid. Compressed air is usually used, but nitrogen or other inert gases can be used for special applications. With pneumatics, air is usually pumped into a receiver using a compressor.
  • 4. Main Component Of Pneumatic Vice 1. Compressor 2. Direction Control Valve 3. Flow Control Valve 4. Double Acting Cylinder 1)Compressor Air can be compressed to the desired pressures using a compressor. It can transform mechanical energy from motors and engines into compressed air potential energy. A single central compressor can supply compressed air to several pneumatic components, which is delivered via pipes from the cylinder to the pneumatic components. There are two types of compressors: reciprocator and rotary.
  • 5. 2)Direction Control Valve By opening, closing, and altering their internal connections, directional control valves ensure the passage of air between airports. The number of ports, the number of switching positions, the typical position of the valve, and the way of operation are used to classify them. 3)Flow Control Valve A flow control valve is formed by a non-return valve and a variable throttle. 4)Double Action Cylinder Air pressure is alternatively supplied to the relative surface of the piston in a double-acting cylinder, creating a propelling and retraction force. The thrust produced during retraction is rather moderate due to the narrow effective area of the piston. Steel is commonly used for the perfect tubes of double-acting
  • 6. Advantages: 1) High efficiency: Many industries have compressed air supplies and moveable compressors installed on their production lines. Compressed air can be made from an infinite supply of air in our environment. Furthermore, compressed air has no distance limitations because it may readily be transferred through pipes. Compressed air can be released straight into the atmosphere without being processed after usage. 2) Longevity and dependability: Pneumatic components are exceedingly durable and difficult to break. Pneumatic components are more durable