This document provides a design for manufacturing (DFM) report for a mold to produce a housing part for VALEO. It analyzes the part design for potential issues like sink marks and draft angles. It proposes optimizations to address these issues, such as reducing wall thicknesses. It also covers the mold design layout, including parting lines, inserts, slides, ejectors, and the gate location. The document is a catalog detailing each element of the mold and part design to enable manufacturing.
Successful case for haima automotive grill partAlisa Chen
A successful case for Automotive Grill in Tec-Shine, from this, you can find our mold design process in the whole project. This is a tight schdule one with 45 days to finish, to cope with this, our manufacturing and engineering team discuss together a tailored solution according to the equipment we have, and do optimized arrangement. Glad that the final part we get is successful, customer is very happy with our professional solution and service!
Successful case for haima automotive grill partAlisa Chen
A successful case for Automotive Grill in Tec-Shine, from this, you can find our mold design process in the whole project. This is a tight schdule one with 45 days to finish, to cope with this, our manufacturing and engineering team discuss together a tailored solution according to the equipment we have, and do optimized arrangement. Glad that the final part we get is successful, customer is very happy with our professional solution and service!
Discover Infineon‘s first double sided cooling power module for automotive.
More information on that report at https://www.i-micronews.com/category-listing/product/infineon-ff400r07a01e3-double-side-cooled-igbt-module.html
This film is used for film capacitor, as ac motor capacitor, power capacitor, dc-link capacitor,etc.
Different type films
1. Aluminum metallized polypropylene film.
2. Aluminum-Zinc metallized polypropylene film.
3. Aluminum-Zinc metallized polypropylene film with heavy edge.
4. Aluminum metallized polyester film.
5. Aluminum-Zinc metallized polyester film.
6. Aluminum-Zinc metallized polyester film with heavy edge.
7.Segmented metallized film
capacitor28@anhuisaifu.com
Rohm SiC MOSFET Gen3 Trench Design Familysystem_plus
Trench technology in Rohm 650V and 1200V SiC MOSFETs.
More information on that report at: http://www.systemplus.fr/reverse-costing-reports/rohm-sic-mosfet-gen3-trench-design-family/
Elimination of Wastages was key to achieve the Through Put Yield, for that among 8 losses of lean i choose Over processing as my area of concern and CAPA.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Discover Infineon‘s first double sided cooling power module for automotive.
More information on that report at https://www.i-micronews.com/category-listing/product/infineon-ff400r07a01e3-double-side-cooled-igbt-module.html
This film is used for film capacitor, as ac motor capacitor, power capacitor, dc-link capacitor,etc.
Different type films
1. Aluminum metallized polypropylene film.
2. Aluminum-Zinc metallized polypropylene film.
3. Aluminum-Zinc metallized polypropylene film with heavy edge.
4. Aluminum metallized polyester film.
5. Aluminum-Zinc metallized polyester film.
6. Aluminum-Zinc metallized polyester film with heavy edge.
7.Segmented metallized film
capacitor28@anhuisaifu.com
Rohm SiC MOSFET Gen3 Trench Design Familysystem_plus
Trench technology in Rohm 650V and 1200V SiC MOSFETs.
More information on that report at: http://www.systemplus.fr/reverse-costing-reports/rohm-sic-mosfet-gen3-trench-design-family/
Elimination of Wastages was key to achieve the Through Put Yield, for that among 8 losses of lean i choose Over processing as my area of concern and CAPA.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
Contact with Dawood Bhai Just call on +92322-6382012 and we'll help you. We'll solve all your problems within 12 to 24 hours and with 101% guarantee and with astrology systematic. If you want to take any personal or professional advice then also you can call us on +92322-6382012 , ONLINE LOVE PROBLEM & Other all types of Daily Life Problem's.Then CALL or WHATSAPP us on +92322-6382012 and Get all these problems solutions here by Amil Baba DAWOOD BANGALI
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Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
1. Customer-Oriented & Quality-Adherence http://upmold.com 1
August 7, 2018
Design For Manufacturing
DFM Report Of Upmold
From Design To Manufacturing
http://upm
old.com
2. Customer-Oriented & Quality-Adherence http://upmold.com 2
August 7, 2018
Customer VALEO
Project Name V54X
Part Number Right:L90060929 Left:L90060885
Part Name HOUSING halogen
Mold Number UP-140801
Design For Manufacturing
http://upm
old.com
3. Customer-Oriented & Quality-Adherence http://upmold.com 3
August 7, 2018
产品及模具基本信息 Base information for part and mold
1 模腔数Cavity No. 1L*1R
2 塑料Material PP TD40
3 收缩率Shrinkage 1.009？
4 产品外形Part Size 238 mmX 520 mmX 365 mm
5 产品重量Part Weight 875g per part
6 模具零件钢材Cor. /Cav.
/Slide steel
定模仁Cav steel: LKM738HH HRC33-36
动模仁Cor steel: 2738HH HRC33-36
滑块Slide steel: 2738HH HRC33-36
镶件 Inserts steel:2343 HRC46~48
7 模架钢材Mold base
steel
A板A Plate: 2312
B板 B Plate: LKM738HH HRC33-36
托板 Plate：2312
顶针底板Lower ejector plate : 2312
其它Other: 1.1730
8 注塑机Injection machine Please offer the machine datasheet of size 1000 Ton
Information
http://upm
old.com
5. Customer-Oriented & Quality-Adherence http://upmold.com 5
August 7, 2018 5
一：产品优化设计
（The part design optimizing）
Design For Manufacturing
http://upm
old.com
6. Customer-Oriented & Quality-Adherence http://upmold.com 6
August 7, 2018 6
二：产品缩痕分析
（The analysis of sink marks）
Design For Manufacturing
http://upm
old.com
7. Customer-Oriented & Quality-Adherence http://upmold.com 7
August 7, 2018
2.1 The analysis of sink marks
1.The normal thickness of part is 1.9mm.
2.But there are some big side of rib are1.6-3.8mm on part that will be sink mark on the
visible side, UpMold proposed to make it with 1.5mm.
3.that will be potential risk of sink mark at red area as below picture showing, please
improve that.
Front View
http://upm
old.com
8. Customer-Oriented & Quality-Adherence http://upmold.com 8
August 7, 2018
2.2 The analysis of sink marks
1.The normal thickness of part is 1.9mm.
2.But there are some big side of rib are1.6-3.8mm on part that will be sink mark on the
visible side, UpMold proposed to make it with 1.5mm.
3.that will be potential risk of sink mark at red area as below picture showing, please
improve that.
4.It will be sink mark of potential risk at the root of all bosses, please improve it.
Back View
http://upm
old.com
9. Customer-Oriented & Quality-Adherence http://upmold.com 9
August 7, 2018
1.Normal thickness is1.9mm
Corrective Actions
Problem description
Origin（原始数据） Proposal（优化建议）
It will be sink mark on part as the Section A-A showing.
Upmold proposed to reduce the wall as above
picture.
A
SEC A-A
A
B
B
3.8mm
2mm
C
C
2.3 The analysis of sink marks
http://upm
old.com
10. Customer-Oriented & Quality-Adherence http://upmold.com 10
August 7, 2018
1.Normal thickness is 1.9mm
Corrective Actions
Problem description
Origin（原始数据）
Proposal（优化建议）
It will be sink mark at part as the SEC D-D showing
Our Proposal as above pictures showing that
suggests to reduce wall thickness.
D D
SEC D-D
3.5mm
2.9mm
2mm
2mm
2mm
2.4 The analysis of sink marks
http://upm
old.com
11. Customer-Oriented & Quality-Adherence http://upmold.com 11
August 7, 2018
1.Normal thickness is1.9mm
Corrective Actions
Problem description
Origin（原始数据） Proposal（优化建议）
There will be sink mark on rib as above SEC E-E showing
Upmold proposed to reduce the thickness of rib
as above picture showing, please concern and
change the design
E
E
SEC E-E
3.5mm
1.5mm
2mm
2.5 The analysis of sink marks
http://upm
old.com
12. Customer-Oriented & Quality-Adherence http://upmold.com 12
August 7, 2018
1.Normal thickness is 1.9mm
Corrective Actions
Problem description
Origin（原始数据）
Proposal（优化建议）
It will be sink mark on rib as above SEC F-F showing
Upmold proposed to change the thickness by
1.5mm for sink mark issue。
SEC F-F
F
F
1.9mm
3mm
1.5mm
2.6 The analysis of sink marks
http://upm
old.com
13. Customer-Oriented & Quality-Adherence http://upmold.com 13
August 7, 2018
1.Normal thickness is 1.9mm
Corrective Actions
Problem description
Origin（原始数据）
Proposal（优化建议）
It will be sink mark at root of boss as SEC E-E showing.
Our proposed to reduce the wall of boss by 2mm。
G
3mm 1.9mm
G
SEC G-G
2mm
2.7 The analysis of sink marks
http://upm
old.com
14. Customer-Oriented & Quality-Adherence http://upmold.com 14
August 7, 2018
1.Normal thickness is1.9mm
Corrective Actions
Problem description
Origin（原始数据） Proposal（优化建议）
These ribs will be sink mark as pictures。
2.8 The analysis of sink marks
Please reduce the thickness by 1.5mm.
http://upm
old.com
15. Customer-Oriented & Quality-Adherence http://upmold.com 15
August 7, 2018
三. 产品拔模角分析
（The analysis of draft）
Design For Manufacturing
http://upm
old.com
16. Customer-Oriented & Quality-Adherence http://upmold.com 16
August 7, 2018
3.1 The analysis of draft
Please add a draft with
1 degree on these green
surface fro demold.
http://upm
old.com
17. Customer-Oriented & Quality-Adherence http://upmold.com 17
August 7, 2018
3.2 The analysis of draft
Please add a draft angle
with 1degree on these
area for demold
necessary.
http://upm
old.com
18. Customer-Oriented & Quality-Adherence http://upmold.com 18
August 7, 2018
3.3 The analysis of draft
Please add a draft angle by
0.5 degree to avoid scratch
problem.
http://upm
old.com
19. Customer-Oriented & Quality-Adherence http://upmold.com 19
August 7, 2018
四： 产品刻字及外观要求
(Engraving and Aspect ）
Design For Manufacturing
http://upm
old.com
20. Customer-Oriented & Quality-Adherence http://upmold.com 20
August 7, 2018
[ ] Date Code: Year（日期章年章）
[ ] Date Code: Month（日期章月章）
[ ] Cavity No.（型腔号）
[ ] Part No.（零件编号）
[ ] Rev. No.（版本号）
[ ] Material（材料标识）
[ ] Recycle Symbol（回收标志）
[ ] Date Code: Year & Month （日期章，年月合并型）
Please select following mark you want： （请选择你需要的标记）
Marking Information（刻字信息）
http://upm
old.com
21. Customer-Oriented & Quality-Adherence http://upmold.com 21
August 7, 2018 21
4.1 Engraving and Aspect
The 2.4V will be
removed,right?
http://upm
old.com
22. Customer-Oriented & Quality-Adherence http://upmold.com 22
August 7, 2018
4.2 The difference on right and left hand
Please approve tow parts is mirroring design
Housing-Hal-L Housing-Hal-R
http://upm
old.com
23. Customer-Oriented & Quality-Adherence http://upmold.com 23
August 7, 2018
4.3 The difference on right and left hand
Please confirm these rib features is different on R&L part.
Housing-Hal-R
Housing-Hal-L
http://upm
old.com
26. Customer-Oriented & Quality-Adherence http://upmold.com 26
August 7, 2018
5.2 Parting Line design
Corrective Actions
Problem description
Origin（原始数据） Proposal（优化建议）
We proposed to add a radius at the root of lock as right picture for
part strengthened
Original Proposal
http://upm
old.com
28. Customer-Oriented & Quality-Adherence http://upmold.com 28
August 7, 2018
6.1 Split mark at cavity side that will be mark on part
Insert mark
Insert mark
Insert mark
Insert mark Insert mark
http://upm
old.com
30. Customer-Oriented & Quality-Adherence http://upmold.com 30
August 7, 2018
6.3 Insert mark at core side
Insert mark
Insert mark
Insert mark
Insert mark
Insert mark
http://upm
old.com
31. Customer-Oriented & Quality-Adherence http://upmold.com 31
August 7, 2018
6.4 Insert mark at core side
Insert mark
Insert mark
Insert mark
http://upm
old.com
32. Customer-Oriented & Quality-Adherence http://upmold.com 32
August 7, 2018
七： 行位线和内抽线
(Slide and retractor Line）
Design For Manufacturing
http://upm
old.com
33. Customer-Oriented & Quality-Adherence http://upmold.com 33
August 7, 2018
7.1 Slide 1 design concept for left part
Inset mark
Insert mark
Slide mark
Housing-Hal-L
Insert mark
http://upm
old.com
34. Customer-Oriented & Quality-Adherence http://upmold.com 34
August 7, 2018
7.2 Slide 1 design concept for right part
Insert mark
Insert mark
Insert mark
Housing-Hal-R
Insert mark
http://upm
old.com
35. Customer-Oriented & Quality-Adherence http://upmold.com 35
August 7, 2018
7.3 Slide 2 design concept for left part
Slide mark
Housing-Hal-L
http://upm
old.com
36. Customer-Oriented & Quality-Adherence http://upmold.com 36
August 7, 2018
7.4 Slide 3 design concept for left part
Insert mark
Insert mark
Housing-Hal-L
http://upm
old.com
37. Customer-Oriented & Quality-Adherence http://upmold.com 37
August 7, 2018
7.5 Slide 4 design concept for left part
Insert mark
Housing-Hal-L
http://upm
old.com
38. Customer-Oriented & Quality-Adherence http://upmold.com 38
August 7, 2018
Insert mark for ejector pin
Insert mark
Insert mark for ejector pin
Housing-Hal-L
7.6 Slide 4 design concept for left part
http://upm
old.com
39. Customer-Oriented & Quality-Adherence http://upmold.com 39
August 7, 2018
7.7 Slide 4 design concept for left part
Insert mark
previous
Previous
design
concept for
slide New parting line for slide
proposal
We proposed to
change the slide split
line as right picture.
It will be a draft angle
with 0.5 degree for
demold.
Housing-Hal-L
http://upm
old.com
40. Customer-Oriented & Quality-Adherence http://upmold.com 40
August 7, 2018
7.8 Slide 5 design concept for left part
Slide mark
Housing-Hal-L
http://upm
old.com
41. Customer-Oriented & Quality-Adherence http://upmold.com 41
August 7, 2018
7.9 Lifter design concept for left part
Lifter mark
Lifter mark
stroke
Guide angle for lifter
Ejector
stroke
Housing-Hal-L
http://upm
old.com
45. Customer-Oriented & Quality-Adherence http://upmold.com 45
August 7, 2018
8.2 Ejector mark at cavity side
E
E
SEC E-E
There will be thinnest, we
proposed to move the feature
with 8 mm as right pictures
showing.
Original Proposal
8mm
http://upm
old.com
46. Customer-Oriented & Quality-Adherence http://upmold.com 46
August 7, 2018
8.3 Ejector layout on core side
Ejector pin Ø12X19
Ø10X3 ejector pin
Ø6X4 ejector pin
Ø4X2 ejector pin
with shoulder
Ejector pin Ø8X4
Ø7.5X2 sleeves Ø8X2 sleeves
http://upm
old.com
47. Customer-Oriented & Quality-Adherence http://upmold.com 47
August 7, 2018
8.3 Ejector layout at core side
We proposed to add
some boss with 4 mm for
ejector pin.
http://upm
old.com
48. Customer-Oriented & Quality-Adherence http://upmold.com 48
August 7, 2018
九: 浇口位置及尺寸
(Gate location and size）
Design For Manufacturing
http://upm
old.com
49. Customer-Oriented & Quality-Adherence http://upmold.com 49
August 7, 2018
9.1 Injection gate design concept
It will be used INCOE DFQ 18 hot runner system 2 drops with hydraulic valve gates
4mm
it will be poor cooling system around
nozzle。
10mm
20mm
Option 1 Option 2
That is good for cooling design, but it
will be left a pads which is high 12mm
￠3mm
￠4mm
5°
12mm
F
F
SEC F-F
http://upm
old.com
51. Customer-Oriented & Quality-Adherence http://upmold.com 51
August 7, 2018
10.1 Mold design layout sketch
TOP
TOP
CAVITY CORE
Option 1
Insert for cavity A1
A1
B1 B1
http://upm
old.com
52. Customer-Oriented & Quality-Adherence http://upmold.com 52
August 7, 2018
10.2 Mold design layout sketch
SEC A1-A1 SEC B1-B1
It will be weakness at red mark showing, we suggest to choose option 2
Option 1 side view
http://upm
old.com
53. Customer-Oriented & Quality-Adherence http://upmold.com 53
August 7, 2018
10.3 Mold design layout sketch
TOP
TOP
CAVITY CORE
Option 2
A1
A1
B1 B1
There without insert for
cavity
http://upm
old.com
56. Customer-Oriented & Quality-Adherence http://upmold.com 56
August 7, 2018
Please offer us machine datasheet, connectors for
water and electronics, clamping type etc.
11 Molding Machine Information
http://upm
old.com
