Mechanical System design
Assignment 1 ANJIL
20236175
MEA
Evolutionary Thinking
•Evolutionary thinking is the process of continuous improvement of products over time based on:
• User needs
• Technological advancement
• Market demand
• Feedback and failures
•Products evolve rather than being created perfectly at once.
(a)•Early prototyping was manual (wood, clay models)
•Introduction of CNC machining
•Emergence of Rapid Prototyping
•Development of 3D Printing (Additive Manufacturing)
•Current stage:
Q1.
•Multi-material printing
•Faster production
•High accuracy
•Future:
•AI-assisted design
•Hybrid manufacturing
(b)
• Pinhole cameras (early stage)
• Film cameras (analog)
• Digital cameras
• DSLR and Mirrorless cameras
• Smartphone cameras with:
• AI image processing
• Optical Image Stabilization
• Evolution driven by:
• Miniaturization
• Image quality demand
• Portability
•Manual washing using hand tools
•Semi-automatic washing machines
•Fully automatic washing machines
•Front-load and top-load machines
•Smart washing machines:
•Load sensing
•Water optimization
•IoT connectivity
(a) Last Product Bought
Answer:
•The last product I bought was a zebronics keyboard.
•It has comfortable key spacing and good key response, which
makes long hours of typing easier and reduces finger fatigue.
Zebronics also offers good build quality at an affordable price,
making it a reliable option for students and programmers.
Q2.
(b) Most and Least Favorite Car
Most Favorite Car: thar (Any Model)
•Reason:
• Excellent off-road capability
• Powerful engine options
• rugged and bold design
• Modern features with safety
Least Favorite Car: Maruti Suzuki Dzire
•Reason:
• Safety concerns
• Lower structural safety rating
• Less robust build compared to competitors
Product That Fascinated the Most
Tesla Cybertruck
Futuristic and unique angular design
Ultra-strong stainless steel exoskeleton
High performance with electric power and long range
Advanced technology with autonomous driving features
Represents the future of electric pickup trucks
(d) Dream Product
Turbojet Engine
Produces thrust by high-speed exhaust gases
Uses air intake, compression, combustion, and exhaust
principles
Useful in:
Military fighter aircraft
High-speed aviation
Research and test aircraft
Enables very high flight speeds
Represents advanced aerospace propulsion technology
Product: Fidget Spinner
Birth
•Introduced as a stress-relief and focus-enhancing toy
•Simple mechanical design
•Low manufacturing cost
Growth
•Viral popularity through social media
•High demand globally
•Used by children and adults
•Multiple design variations
Maturity
•Market saturation
•Reduced novelty
•Sales stabilized
Decline (Death)
•Fading trend
•Overproduction
•Loss of consumer interest
•Replaced by new trending toys
Q3.
Q4.
Functional Decomposition Diagrams
Methodology
•Break the system into sub-functions
•Understand:
• Input
• Processing
• Output
•Helps in:
• Better design
• Optimization
• Fault analysis
(a) Tailstock of a Lathe Machine
Functions:
•Support workpiece
•Provide axial movement
•Hold tools (drills, reamers)
•Align with spindle axis
(b) Washing Machine
Functions:
•Water intake
•Load detection
•Washing
•Rinsing
•Spinning
•Drainage
(c) Table Fan using FAST
Functions:
•Supply electrical power
•Convert electrical energy to mechanical energy
•Rotate blades
•Produce airflow
•Control speed
Q5.
Focuses on function Focuses on appearance
Technical performance
User experience
Strength & safety Aesthetics
Material selection Shape & form
Calculations based
Emotion based
Difference Between Engineering Design and Industrial Design
Q6.
Importance of Understanding Opportunity
•Identifies unmet customer needs
•Leads to innovation
•Reduces product failure
•Improves market success
•Helps in competitive advantage
Q7.
Heuristic Design
Definition:
Heuristic design uses experience-based rules rather than strict formulas.
Examples:
“Keep it simple”
“Design for easy manufacturing”
“Avoid unnecessary complexity”
Q8.
Design involves balancing:
•What we want to achieve → Performance, safety, cost
•How we choose to satisfy the need → Material, mechanism,
manufacturing process
Example:
•Need: Lightweight suitcase
•Choice: Aluminum frame instead of steel
Q9.
Team Name:kinetic crew
Q10.
(a) Patent Related to Laser Jet Printer
•Google Patents
•WIPO (World Intellectual Property Organization)
•USPTO (United States Patent Office)
(b) Proper Hardening Treatment for AISI 4320 Steel
•ASM Handbook
•Material Science textbooks
•Manufacturer datasheets
•Heat treatment standards (ASTM)
Cylinder deactivation technology in internal combustion engine

Cylinder deactivation technology in internal combustion engine

  • 1.
  • 2.
    Evolutionary Thinking •Evolutionary thinkingis the process of continuous improvement of products over time based on: • User needs • Technological advancement • Market demand • Feedback and failures •Products evolve rather than being created perfectly at once. (a)•Early prototyping was manual (wood, clay models) •Introduction of CNC machining •Emergence of Rapid Prototyping •Development of 3D Printing (Additive Manufacturing) •Current stage: Q1.
  • 3.
    •Multi-material printing •Faster production •Highaccuracy •Future: •AI-assisted design •Hybrid manufacturing (b) • Pinhole cameras (early stage) • Film cameras (analog) • Digital cameras • DSLR and Mirrorless cameras • Smartphone cameras with: • AI image processing • Optical Image Stabilization • Evolution driven by: • Miniaturization • Image quality demand • Portability
  • 4.
    •Manual washing usinghand tools •Semi-automatic washing machines •Fully automatic washing machines •Front-load and top-load machines •Smart washing machines: •Load sensing •Water optimization •IoT connectivity
  • 5.
    (a) Last ProductBought Answer: •The last product I bought was a zebronics keyboard. •It has comfortable key spacing and good key response, which makes long hours of typing easier and reduces finger fatigue. Zebronics also offers good build quality at an affordable price, making it a reliable option for students and programmers. Q2.
  • 6.
    (b) Most andLeast Favorite Car Most Favorite Car: thar (Any Model) •Reason: • Excellent off-road capability • Powerful engine options • rugged and bold design • Modern features with safety Least Favorite Car: Maruti Suzuki Dzire •Reason: • Safety concerns • Lower structural safety rating • Less robust build compared to competitors Product That Fascinated the Most Tesla Cybertruck Futuristic and unique angular design Ultra-strong stainless steel exoskeleton High performance with electric power and long range Advanced technology with autonomous driving features Represents the future of electric pickup trucks
  • 7.
    (d) Dream Product TurbojetEngine Produces thrust by high-speed exhaust gases Uses air intake, compression, combustion, and exhaust principles Useful in: Military fighter aircraft High-speed aviation Research and test aircraft Enables very high flight speeds Represents advanced aerospace propulsion technology
  • 8.
    Product: Fidget Spinner Birth •Introducedas a stress-relief and focus-enhancing toy •Simple mechanical design •Low manufacturing cost Growth •Viral popularity through social media •High demand globally •Used by children and adults •Multiple design variations Maturity •Market saturation •Reduced novelty •Sales stabilized Decline (Death) •Fading trend •Overproduction •Loss of consumer interest •Replaced by new trending toys Q3.
  • 9.
    Q4. Functional Decomposition Diagrams Methodology •Breakthe system into sub-functions •Understand: • Input • Processing • Output •Helps in: • Better design • Optimization • Fault analysis (a) Tailstock of a Lathe Machine Functions: •Support workpiece •Provide axial movement •Hold tools (drills, reamers) •Align with spindle axis
  • 10.
    (b) Washing Machine Functions: •Waterintake •Load detection •Washing •Rinsing •Spinning •Drainage (c) Table Fan using FAST Functions: •Supply electrical power •Convert electrical energy to mechanical energy •Rotate blades •Produce airflow •Control speed
  • 11.
    Q5. Focuses on functionFocuses on appearance Technical performance User experience Strength & safety Aesthetics Material selection Shape & form Calculations based Emotion based Difference Between Engineering Design and Industrial Design
  • 12.
    Q6. Importance of UnderstandingOpportunity •Identifies unmet customer needs •Leads to innovation •Reduces product failure •Improves market success •Helps in competitive advantage
  • 13.
    Q7. Heuristic Design Definition: Heuristic designuses experience-based rules rather than strict formulas. Examples: “Keep it simple” “Design for easy manufacturing” “Avoid unnecessary complexity”
  • 14.
    Q8. Design involves balancing: •Whatwe want to achieve → Performance, safety, cost •How we choose to satisfy the need → Material, mechanism, manufacturing process Example: •Need: Lightweight suitcase •Choice: Aluminum frame instead of steel
  • 15.
  • 16.
    Q10. (a) Patent Relatedto Laser Jet Printer •Google Patents •WIPO (World Intellectual Property Organization) •USPTO (United States Patent Office) (b) Proper Hardening Treatment for AISI 4320 Steel •ASM Handbook •Material Science textbooks •Manufacturer datasheets •Heat treatment standards (ASTM)