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Contents
              Title                                  Page

1   Gourmet Foods- an Introduction                   2

    1.1   Manufacturing Facilities                   3

    1.2   Company profile                            4

    1.3   Office Administrations                     4

    1.4   Dairy Section                              5

    1.5   Ice Cream Section                          6

    1.6   Sweet Section                              6

    1.7   Engineering Section                        6

    1.8   Vision Statement                           8

    1.9   Gourmet Dairy Products                     9

    1.10 Terminologies                               10


2   Milk and its composition                         11

    2.1   Composition of milk of different species   11

    2.2   Chemical composition                       12

    2.3   Nutrients in milk                          12

    2.4   Other constituents of milk                 13


3   Milk processing at Gourmet Foods                 14

    3.1   Milk collection                            14

    3.2   Reception of milk                          15

    3.3   Lab Activities                             15

    3.4   Pasteurization Section                     16

    3.5   Flow line of Pasteurization                19
4   Test carried out for quality of milk    20

    4.1      Organolaptic Tests             20

    4.2      Qualitative Tests              21

    4.3      Quantitative Tests             24

    4.4      Adulteration Tests             25


5   Powder Plant Unit                       28

    5.1      Milk powder                    28

    5.2      Milk powder production         29

    5.3      Flow line of Powder Milk       32


6   Test Carried out for milk powder        34

    6.1      Bulk density                   34

    6.2      Fat Test                       34

    6.3      Scorched Particles Test        35

    6.4      Acidity Test                   35

    6.5      Solubility index               35


7   Butter                                  36


    7.1      Composition of Butter          36

    7.2      The process of making butter   36

    7.3      Butter churns                  37

    7.4      Butter packing                 37

    7.5      Flow line of butter making     38


8   Khoya                                   39

    8.1      Khoya making process           39

    8.2      Flow line of process           40
9   Paneer                              41


    9.1   Paneer making                 41

    9.2   Flow line of process          42


10 Desi Ghee                            43


    10.1 Desi Ghee Making               43

    10.2 Flow line of process           44


11 Ice Cream                            45

    11.1 Types of mix                   45

    11.2 Manufacturing of ice cream     46

    11.3 Flow line of process           48


12 CIP                                  50


    12.1 Functions of Cleaning agents   50

    12.2 CIP Types                      51


13 Utilities                            52

    13.1 Water softening plant          52

    13.2 Compressor                     52

    13.3 Condenser                      52

    13.4 Refrigerant                    52

    13.5 Evaporator                     53

    13.6 Generator                      53

    13.7 Boilers                        53

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Contents of mohsin internship

  • 1. Contents Title Page 1 Gourmet Foods- an Introduction 2 1.1 Manufacturing Facilities 3 1.2 Company profile 4 1.3 Office Administrations 4 1.4 Dairy Section 5 1.5 Ice Cream Section 6 1.6 Sweet Section 6 1.7 Engineering Section 6 1.8 Vision Statement 8 1.9 Gourmet Dairy Products 9 1.10 Terminologies 10 2 Milk and its composition 11 2.1 Composition of milk of different species 11 2.2 Chemical composition 12 2.3 Nutrients in milk 12 2.4 Other constituents of milk 13 3 Milk processing at Gourmet Foods 14 3.1 Milk collection 14 3.2 Reception of milk 15 3.3 Lab Activities 15 3.4 Pasteurization Section 16 3.5 Flow line of Pasteurization 19
  • 2. 4 Test carried out for quality of milk 20 4.1 Organolaptic Tests 20 4.2 Qualitative Tests 21 4.3 Quantitative Tests 24 4.4 Adulteration Tests 25 5 Powder Plant Unit 28 5.1 Milk powder 28 5.2 Milk powder production 29 5.3 Flow line of Powder Milk 32 6 Test Carried out for milk powder 34 6.1 Bulk density 34 6.2 Fat Test 34 6.3 Scorched Particles Test 35 6.4 Acidity Test 35 6.5 Solubility index 35 7 Butter 36 7.1 Composition of Butter 36 7.2 The process of making butter 36 7.3 Butter churns 37 7.4 Butter packing 37 7.5 Flow line of butter making 38 8 Khoya 39 8.1 Khoya making process 39 8.2 Flow line of process 40
  • 3. 9 Paneer 41 9.1 Paneer making 41 9.2 Flow line of process 42 10 Desi Ghee 43 10.1 Desi Ghee Making 43 10.2 Flow line of process 44 11 Ice Cream 45 11.1 Types of mix 45 11.2 Manufacturing of ice cream 46 11.3 Flow line of process 48 12 CIP 50 12.1 Functions of Cleaning agents 50 12.2 CIP Types 51 13 Utilities 52 13.1 Water softening plant 52 13.2 Compressor 52 13.3 Condenser 52 13.4 Refrigerant 52 13.5 Evaporator 53 13.6 Generator 53 13.7 Boilers 53