Compliant
Mechanism and
its Applications
Ma chines tha t bend
R A M AIAH
Institute Of Technology
Moha m m ed Ana s B ya ry
1MS 19ME 096
What is a
Mechanism?
A m echa nism is a m echa nica l
device used to tra nsfer or tra nsform
m otion, force, or energy. Tra ditiona l
rigid-body m echa nism s consist of
rigid links connected a t m ova ble
joints. Two exa m ples a re shown
below.
Ramaiah Institute of Technology
Ramaiah Institute of Technology
What is a Compliant
Mechanism?
L.L Howel et.a l [1] - A com plia nt m echa nism is a
m echa nism tha t ga ins a t lea st som e of its
m obility from the deflection of flexible m em bers
ra ther tha n from m ova ble joints only. F or the
com plia nt crim ping m echa nism (a s shown), the
input force is tra nsferred to the output port,
m uch like the vice grips m echa nism , only now
som e energy is stored in the form of stra in
energy in the flexible m em bers.
Ramaiah Institute of Technology
Ramaiah Institute of Technology
What is a compliant Mechanism?
● In m echa nica l engineering, a com plia nt m echa nism is a flexible m echa nism
tha t a chieves force a nd m otion tra nsm ission through ela stic body deform a tion.
● These m echa nism s a re used to tra nsform m otion, forces or energy from input to
output. As opposed to rigid-body m echa nism s, com plia nt m echa nism s a re
m onolithic a nd ga in a t lea st som e of their m obility from the deflection of flexible
m em bers ra ther tha n m ova ble joints.
● C om plia nt m echa nism s a re a ll a round us, from products we own to high-tech
precision m a nufa cturing equipm ent. Y ou proba bly use m a ny com plia nt
m echa nism s every da y. S om e exa m ples include one-piece pla stic lids (like the
one on ketchup bottles), ta pe m ea sures, ba ttery clips, m ouse buttons, a nd
m a ny sna p-fit pa rts.
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A few examples of compliance in
nature
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A few exa m ples of com plia nce in na ture: a spine, bee wings, elepha nt
trunks, bloom ing flowers, a m osquito, sea weed, a nd eels
Early compliant mechanism designs include the ancient
bow and many compliant mechanism designs by
Leonardo da Vinci
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The Wright brothers used wing warping to achieve control of
their aircraft for sustained human flight
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Advantages
P a rt count is reduced by
ha ving flexible pa rts
instea d of springs, hinges
Ramaiah Institute of Technology
Precise
Motion
Price
Part
Count
Perfor
mance
Predict
ability
Advantages
High precision due to
reduced wea r a nd
reduced or elim ina ted
ba ckla sh.
Ramaiah Institute of Technology
Precise
Motion
Price
Part
Count
Perfor
mance
Predict
ability
Advantages
Reduced by fewer pa rts
a nd different production
processes
Ramaiah Institute of Technology
Precise
Motion
Price
Part
Count Predicta
bility
Perfor
mance
Advantages
D evices a re predicta ble
a nd relia ble over a long
period of tim e)
Ramaiah Institute of Technology
Precise
Motion
Price Predict
ability
Perfor
mance
Part
Count
Advantages
Increa sed perform a nce
due elim ina ting the need
for lubrica tion a t joints
Ramaiah Institute of Technology
Price Predicta
bility Perfor
mance
Part
Count
Precise
Motion
• D esign C om plexities
• N on-linea r equa tions
• E nergy Retention
• F a tigue Tolera nce
• S trength Lim ita tions
Ramaiah Institute of Technology
Disadvantages
What are the
fundamental
concepts that help us
understand
compliance?
There are a few straightforward but
counterintuitive concepts that can help
us understand the fundamentals of
compliant mechanisms.
Ramaiah Institute of Technology
Stiffness and Strength are NOT the
Same Thing
Ramaiah Institute of Technology
Usually when we want something to be strong and stiff. For example, the floor in the
upper story of a building we want to be both stiff andstrong. We obviously don’t
want it to break, but we also don’t want it to move around when people walk on it. So
it needs to be stiff and strong.
The rectangular piece of steel
may have the same strength in
different directions, but it will
have very different stiffness for
the two orientations shown
It is Possible for Something to be
Flexible AND Strong
Ramaiah Institute of Technology
Consider examples of things that are both flexible and strong. Flexible endoscopes
(as shown) are used to examine the interior parts of the body. The endoscope must
be flexible to undergo the required motion and to minimize any trauma from its use
within the body. It must also be strong to withstand the loads that it will undergo
during its use.
A flexible endoscope is an
example of a device that needs
to be both flexible and strong
The Basics of Creating Flexibility
The sha pe a nd
siz e of the
m echa nism s
Geometry
How the
m echa nism is
held a nd loa ded.
Loading &
boundary
conditions
N um ber of pa rts
conta ining in the
m echa nism .
Parts
Material
properties
Materials have
different stiffnesses
and Young’s
m odulus
Ramaiah Institute of Technology
Applications of Compliant Mechanism
Rover wheels,
sola r a rra ys
Aerospace 04
S witches, closure
va lves, circuit
brea kers & cla sps
Electric and
electronics 03
B io inspired com plia nt
wrist, prosthetic finger
Biomechanics
& robotics 02
V a rious ha nd held a nd
m a teria l ha ndling
tools.
Tools 01
Applicatoins
Ramaiah Institute of Technology
Tools
Ramaiah Institute of Technology
L.L Howell et.al [1 ], presented the
methodology for design of
compliant plier as shown in
figure 1 . wherein flexural pivots
are very small in length as
compared to the rigid links.
Biomechanics &
Robotics
Many problems exist with majority of
fingers with conventional rigid links
such as lack of adaptability & this
problem solved by design of a fully
compliant under actuated prosthetic
finger.
Electric and
electronics
L.L Howell et.al [1 ], Bistable
mechanism have two stable
position within their motion
range, used as switches, closure
valves, circuit breakers & clasps
Aerospace
BYU-designed solar arrays
inspired by origami
Ramaiah Institute of Technology
Safing and Arming device for Nuclear
Weapons
Ramaiah Institute of Technology
Its purpose is to ensure that no
random vibration say from
earthquake inadvertently disable
safeties and arm the nuclear
weapons. One of the requirements
that this device have to made as
small as possible.
For more info on this device:
https://youtu.be/97t7Xj_iBv0&t=600
References
[1 ] Howell L L 2001 Compliant Mechanisms, A John Wiley & Sons, New York
[2] Howell L L, Magleby S P & Olsen B M 201 3 Handbook of Compliant
Mechanism A John Wiley & Sons, Ltd., Publication
[3] S P Jagtap et al 2021 J. Phys.:Applications of compliant mechanism in
today’s world – A review Conf. Ser. 1 969 01 201 3
[4] Howell L L, Midha A 1 994 A Method for Design of Compliant Mechanism
with Small Length Flexural Pivots, Journal of Mechanical Design,
Volume 1 1 6
[5] Brigham Young University Compliant Mechanism research website:
https://www.compliantmechanisms.byu.edu
[6] Veritasium YouTube Channel : Why machines that bend are better
Ramaiah Institute of Technology
Thank You
R A M AIAH
Institute Of Technology

Compliant_Mechanism-Seminar.pptx

  • 1.
    Compliant Mechanism and its Applications Machines tha t bend R A M AIAH Institute Of Technology Moha m m ed Ana s B ya ry 1MS 19ME 096
  • 2.
    What is a Mechanism? Am echa nism is a m echa nica l device used to tra nsfer or tra nsform m otion, force, or energy. Tra ditiona l rigid-body m echa nism s consist of rigid links connected a t m ova ble joints. Two exa m ples a re shown below. Ramaiah Institute of Technology Ramaiah Institute of Technology
  • 3.
    What is aCompliant Mechanism? L.L Howel et.a l [1] - A com plia nt m echa nism is a m echa nism tha t ga ins a t lea st som e of its m obility from the deflection of flexible m em bers ra ther tha n from m ova ble joints only. F or the com plia nt crim ping m echa nism (a s shown), the input force is tra nsferred to the output port, m uch like the vice grips m echa nism , only now som e energy is stored in the form of stra in energy in the flexible m em bers. Ramaiah Institute of Technology Ramaiah Institute of Technology
  • 4.
    What is acompliant Mechanism? ● In m echa nica l engineering, a com plia nt m echa nism is a flexible m echa nism tha t a chieves force a nd m otion tra nsm ission through ela stic body deform a tion. ● These m echa nism s a re used to tra nsform m otion, forces or energy from input to output. As opposed to rigid-body m echa nism s, com plia nt m echa nism s a re m onolithic a nd ga in a t lea st som e of their m obility from the deflection of flexible m em bers ra ther tha n m ova ble joints. ● C om plia nt m echa nism s a re a ll a round us, from products we own to high-tech precision m a nufa cturing equipm ent. Y ou proba bly use m a ny com plia nt m echa nism s every da y. S om e exa m ples include one-piece pla stic lids (like the one on ketchup bottles), ta pe m ea sures, ba ttery clips, m ouse buttons, a nd m a ny sna p-fit pa rts. Ramaiah Institute of Technology
  • 5.
    A few examplesof compliance in nature Ramaiah Institute of Technology A few exa m ples of com plia nce in na ture: a spine, bee wings, elepha nt trunks, bloom ing flowers, a m osquito, sea weed, a nd eels
  • 6.
    Early compliant mechanismdesigns include the ancient bow and many compliant mechanism designs by Leonardo da Vinci Ramaiah Institute of Technology
  • 7.
    The Wright brothersused wing warping to achieve control of their aircraft for sustained human flight Ramaiah Institute of Technology
  • 8.
    Advantages P a rtcount is reduced by ha ving flexible pa rts instea d of springs, hinges Ramaiah Institute of Technology Precise Motion Price Part Count Perfor mance Predict ability
  • 9.
    Advantages High precision dueto reduced wea r a nd reduced or elim ina ted ba ckla sh. Ramaiah Institute of Technology Precise Motion Price Part Count Perfor mance Predict ability
  • 10.
    Advantages Reduced by fewerpa rts a nd different production processes Ramaiah Institute of Technology Precise Motion Price Part Count Predicta bility Perfor mance
  • 11.
    Advantages D evices are predicta ble a nd relia ble over a long period of tim e) Ramaiah Institute of Technology Precise Motion Price Predict ability Perfor mance Part Count
  • 12.
    Advantages Increa sed performa nce due elim ina ting the need for lubrica tion a t joints Ramaiah Institute of Technology Price Predicta bility Perfor mance Part Count Precise Motion
  • 13.
    • D esignC om plexities • N on-linea r equa tions • E nergy Retention • F a tigue Tolera nce • S trength Lim ita tions Ramaiah Institute of Technology Disadvantages
  • 14.
    What are the fundamental conceptsthat help us understand compliance? There are a few straightforward but counterintuitive concepts that can help us understand the fundamentals of compliant mechanisms. Ramaiah Institute of Technology
  • 15.
    Stiffness and Strengthare NOT the Same Thing Ramaiah Institute of Technology Usually when we want something to be strong and stiff. For example, the floor in the upper story of a building we want to be both stiff andstrong. We obviously don’t want it to break, but we also don’t want it to move around when people walk on it. So it needs to be stiff and strong. The rectangular piece of steel may have the same strength in different directions, but it will have very different stiffness for the two orientations shown
  • 16.
    It is Possiblefor Something to be Flexible AND Strong Ramaiah Institute of Technology Consider examples of things that are both flexible and strong. Flexible endoscopes (as shown) are used to examine the interior parts of the body. The endoscope must be flexible to undergo the required motion and to minimize any trauma from its use within the body. It must also be strong to withstand the loads that it will undergo during its use. A flexible endoscope is an example of a device that needs to be both flexible and strong
  • 17.
    The Basics ofCreating Flexibility The sha pe a nd siz e of the m echa nism s Geometry How the m echa nism is held a nd loa ded. Loading & boundary conditions N um ber of pa rts conta ining in the m echa nism . Parts Material properties Materials have different stiffnesses and Young’s m odulus Ramaiah Institute of Technology
  • 18.
    Applications of CompliantMechanism Rover wheels, sola r a rra ys Aerospace 04 S witches, closure va lves, circuit brea kers & cla sps Electric and electronics 03 B io inspired com plia nt wrist, prosthetic finger Biomechanics & robotics 02 V a rious ha nd held a nd m a teria l ha ndling tools. Tools 01 Applicatoins Ramaiah Institute of Technology
  • 19.
    Tools Ramaiah Institute ofTechnology L.L Howell et.al [1 ], presented the methodology for design of compliant plier as shown in figure 1 . wherein flexural pivots are very small in length as compared to the rigid links. Biomechanics & Robotics Many problems exist with majority of fingers with conventional rigid links such as lack of adaptability & this problem solved by design of a fully compliant under actuated prosthetic finger.
  • 20.
    Electric and electronics L.L Howellet.al [1 ], Bistable mechanism have two stable position within their motion range, used as switches, closure valves, circuit breakers & clasps Aerospace BYU-designed solar arrays inspired by origami Ramaiah Institute of Technology
  • 21.
    Safing and Armingdevice for Nuclear Weapons Ramaiah Institute of Technology Its purpose is to ensure that no random vibration say from earthquake inadvertently disable safeties and arm the nuclear weapons. One of the requirements that this device have to made as small as possible. For more info on this device: https://youtu.be/97t7Xj_iBv0&t=600
  • 22.
    References [1 ] HowellL L 2001 Compliant Mechanisms, A John Wiley & Sons, New York [2] Howell L L, Magleby S P & Olsen B M 201 3 Handbook of Compliant Mechanism A John Wiley & Sons, Ltd., Publication [3] S P Jagtap et al 2021 J. Phys.:Applications of compliant mechanism in today’s world – A review Conf. Ser. 1 969 01 201 3 [4] Howell L L, Midha A 1 994 A Method for Design of Compliant Mechanism with Small Length Flexural Pivots, Journal of Mechanical Design, Volume 1 1 6 [5] Brigham Young University Compliant Mechanism research website: https://www.compliantmechanisms.byu.edu [6] Veritasium YouTube Channel : Why machines that bend are better Ramaiah Institute of Technology
  • 23.
    Thank You R AM AIAH Institute Of Technology