This document provides maintenance information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes specifications, planned maintenance schedules, adjustment procedures, and electrical and transmission repair instructions. The planned maintenance section outlines safety checks and lubrication schedules to perform at regular intervals, such as daily, monthly, and yearly, to keep the trucks in good operating condition.
Clark c500 30 55 forklift service repair manualfujsjekskem
The document provides guidelines for planned maintenance and adjustment procedures for industrial trucks. It stresses the importance of scheduled preventative maintenance to reduce downtime and maintenance costs. The maintenance should be performed by qualified personnel according to the recommendations in the manual. Key steps include inspecting components for leaks or damage, checking fluid levels, and making any necessary adjustments. Records should be kept to track maintenance requirements for each vehicle.
Clark c15 32 c lg forklift service repair manualfujskekfmsme
This document provides safety instructions for maintaining a forklift. It discusses safe parking procedures, lifting points on the forklift, how to raise the drive wheels off the floor using the upright as a lever, how to raise the entire forklift using a hoist, and how to block the upright in the raised position to provide access. Workers should carefully read and follow all safety procedures before working on or operating the forklift.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
New holland br6080 round balers service repair manualujfjjkskkemmd
This service manual provides instructions for repairing and maintaining a baler. It includes sections covering the baler's hydraulic, electrical, electronic and pneumatic systems, power systems, transmission, axles, brakes, wheels, and crop processing functions. Safety information is also included, emphasizing the importance of following proper safety procedures when servicing equipment.
Clark cdp 20 30 forklift service repair manualfjjsieskekfmmse
This document provides a copyrighted shop manual for Clark dealers intended for service of Clark truck models. It contains instructions for safe maintenance practices and lifting, jacking, and blocking the truck. The manual consists of base modules that apply to all Genesis models and additional modules specific to individual truck models.
Clark gt30, 50, 60 e gasoline tractor service repair manualujsjfkskemmem
This document provides instructions and safety information for maintaining Clark gasoline tow tractors models GT 30E, GT 50E, and GT 60E. It contains sections on safe maintenance practices, lifting and jacking the truck, and towing a disabled truck. The document instructs technicians on maintenance schedules, Clark's planned maintenance program, and contains technical sections covering the truck's various systems.
Clark esm 12 25 forklift service repair manualfjsqazkekdmme
This document is a service manual for the SM556 lift truck. It contains sections on safety practices, maintenance procedures, component repair and replacement, specifications, and diagrams. The manual is intended to guide authorized technicians on properly servicing and maintaining the truck according to the manufacturer's recommendations. This ensures the truck remains in safe operating condition.
New holland tk4050 m tractor service repair manualujdjjkskkmdme
This document is a service manual for tractor models TK4020F, TK4020V, TK4030F, TK4030V, TK4030, TK4040M, TK4040, TK4050M, TK4050, and TK4060. It contains introduction sections on safety rules, basic instructions, and consumables to be used during service. The bulk of the manual provides technical content on the engine, clutch, transmission, rear axle system, power take-off, brakes and controls, hydraulic systems, steering clutches, tracks and track suspension, electrical systems, and the platform, cab, and bodywork of the tractors.
Clark c500 30 55 forklift service repair manualfujsjekskem
The document provides guidelines for planned maintenance and adjustment procedures for industrial trucks. It stresses the importance of scheduled preventative maintenance to reduce downtime and maintenance costs. The maintenance should be performed by qualified personnel according to the recommendations in the manual. Key steps include inspecting components for leaks or damage, checking fluid levels, and making any necessary adjustments. Records should be kept to track maintenance requirements for each vehicle.
Clark c15 32 c lg forklift service repair manualfujskekfmsme
This document provides safety instructions for maintaining a forklift. It discusses safe parking procedures, lifting points on the forklift, how to raise the drive wheels off the floor using the upright as a lever, how to raise the entire forklift using a hoist, and how to block the upright in the raised position to provide access. Workers should carefully read and follow all safety procedures before working on or operating the forklift.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
New holland br6080 round balers service repair manualujfjjkskkemmd
This service manual provides instructions for repairing and maintaining a baler. It includes sections covering the baler's hydraulic, electrical, electronic and pneumatic systems, power systems, transmission, axles, brakes, wheels, and crop processing functions. Safety information is also included, emphasizing the importance of following proper safety procedures when servicing equipment.
Clark cdp 20 30 forklift service repair manualfjjsieskekfmmse
This document provides a copyrighted shop manual for Clark dealers intended for service of Clark truck models. It contains instructions for safe maintenance practices and lifting, jacking, and blocking the truck. The manual consists of base modules that apply to all Genesis models and additional modules specific to individual truck models.
Clark gt30, 50, 60 e gasoline tractor service repair manualujsjfkskemmem
This document provides instructions and safety information for maintaining Clark gasoline tow tractors models GT 30E, GT 50E, and GT 60E. It contains sections on safe maintenance practices, lifting and jacking the truck, and towing a disabled truck. The document instructs technicians on maintenance schedules, Clark's planned maintenance program, and contains technical sections covering the truck's various systems.
Clark esm 12 25 forklift service repair manualfjsqazkekdmme
This document is a service manual for the SM556 lift truck. It contains sections on safety practices, maintenance procedures, component repair and replacement, specifications, and diagrams. The manual is intended to guide authorized technicians on properly servicing and maintaining the truck according to the manufacturer's recommendations. This ensures the truck remains in safe operating condition.
New holland tk4050 m tractor service repair manualujdjjkskkmdme
This document is a service manual for tractor models TK4020F, TK4020V, TK4030F, TK4030V, TK4030, TK4040M, TK4040, TK4050M, TK4050, and TK4060. It contains introduction sections on safety rules, basic instructions, and consumables to be used during service. The bulk of the manual provides technical content on the engine, clutch, transmission, rear axle system, power take-off, brakes and controls, hydraulic systems, steering clutches, tracks and track suspension, electrical systems, and the platform, cab, and bodywork of the tractors.
Case ih farmall 85 a tractor service repair manualudfjjsekkemm
This document provides a service manual for Farmall 85A, 95A, 105A, and 115A tractors. It contains over 50 sections covering all major tractor systems and components. Safety is emphasized, with warnings to disconnect batteries, block equipment, and avoid moving parts before performing maintenance. The manual instructs technicians on proper repair procedures and precautions to prevent accidents in the workshop.
Clark hwd 30 40 se service repair manualfjjskedmme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which includes basic inspections, adjustments, and lubrications performed on a scheduled basis, usually every 50-250 hours of operation. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, including suggested intervals. It also contains sections covering planned maintenance procedures and inspections to be performed during periodic maintenance checks.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark c500, y180 forklift service repair manualfujskekfmsme
This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including disconnecting batteries and wearing protective equipment. A visual inspection of the lift truck and components is described, checking for leaks, damage, wear and missing parts. Inspection of the upright assembly, forks, wheels and other parts is covered. Records should be kept and repairs authorized by designated personnel.
The document provides maintenance and service information for the Clark SM-560 lift truck. It includes contents, safety messages, and procedures for planned maintenance (PM). The PM section outlines a process for performing routine inspections, functional tests, and cleaning of various systems and components like the wheels/tires, brakes, steering, battery, and mechanisms. It stresses the importance of maintenance for safety and long equipment life.
Clark e357 forklift service repair manualfjkskefksmeme
This document is a service manual for Clark lift trucks. It contains safety information, maintenance procedures, and troubleshooting guides for various truck components. The manual instructs technicians on how to properly service and repair the trucks according to the manufacturer's specifications. Safety is emphasized throughout, with warnings about following procedures carefully to avoid injury or faulty repairs.
Clark dpx 55 forklift service repair manualdikdkskdmmd
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark gpx 30 forklift service repair manualfhjsjekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts, and using lifting equipment to lower the transmission from the forklift while leaving the engine in place. Reinstallation involves mounting the torque converter to the transmission, inserting the transmission under the lifted forklift, and reconnecting all components. The process is described in 21 steps for removal and 8 steps for installation.
Clark gpx 30 forklift service repair manualfjjskedmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's recommendations and specifications using genuine Clark parts.
Clark dpx 30 forklift service repair manualfdhjsekdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts, and using lifting equipment to lower the transmission from the forklift while leaving the engine in place. Reinstallation involves mounting the torque converter to the transmission, inserting the transmission under the lifted forklift, and reconnecting all components. The process is intended for Clark dealers and requires properly blocking and lifting the forklift.
Clark gpx 55 forklift service repair manualfjjskedmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's procedures and recommendations.
Clark dpx 55 forklift service repair manualjdfjskekmdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark dpx 55 forklift service repair manualfdhjsekdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark gpx 55 forklift service repair manualfhjsjekdmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained technicians to perform maintenance following the procedures in the manual.
John deere 1565 front mower service repair manualfhhjsjekmdme
The brakes on the machine are not engaging or holding the machine. Possible causes include issues with the park brake lock lever assembly, brake linkage adjustment, brake return springs, brake friction disks, or brake separator plates. The manual provides procedures to check each component and make any necessary repairs or adjustments.
John deere 1545 front mower service repair manualfhhjsjekmdme
The brakes on the machine are not engaging or holding the machine. Possible causes include issues with the park brake lock lever assembly, brake linkage adjustment, brake return springs, brake friction disks, or brake separator plates. The manual provides procedures to check each component and make any necessary repairs or adjustments.
John deere 1445 front mower service repair manualfhhjsjekmdme
The brakes on the machine are not engaging or holding the machine. Possible causes include issues with the park brake lock lever assembly, brake linkage adjustment, brake return springs, brake friction disks, or brake separator plates. The manual provides instructions to check each component and make any necessary repairs or adjustments.
John deere 1435 front mower service repair manualfhhjsjekmdme
This technical manual provides service information for John Deere front mowers models 1420, 1435, 1445, 1545, and 1565. The manual is organized into specific sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, operation and diagnostics, tests and adjustments, repair, and safety precautions. Technicians are advised to follow all safety procedures when servicing equipment to avoid injury from hazards like high pressure fluids, moving parts, hot surfaces, and heavy components.
John deere 1420 front mower service repair manualfhhjsjekmdme
The brakes on the machine are not engaging or holding the machine. Possible causes include issues with the park brake lock lever assembly, brake linkage adjustment, brake return springs, brake friction disks, or brake separator plates. The manual provides procedures to check each component and make any necessary repairs or adjustments.
John deere 1070 compact utility tractor service repair manualfhhjsjekmdme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. The manual is divided into sections covering safety, general specifications, repair specifications, fuel and lubricants, engine repair, electrical systems, power train repair, steering and brakes, hydraulics, and operational testing. Safety messages in the introduction warn of hazards such as high pressure fluids, battery explosions, and working with fuels and chemicals. Technicians are advised to follow safety precautions and use recommended tools and materials for repairs.
John deere 990 compact utility tractor service repair manualfhhjsjekmdme
The technical manual provides instructions for servicing a 990 Compact Utility Tractor. It contains sections on specific systems organized by contents, specifications, component location, schematics, theory of operation, troubleshooting, diagnostics, tests and adjustments, and repair. Safety procedures are outlined, including precautions for working with batteries, high pressure lines, and following proper service procedures. The document provides guidance on safely working on and repairing the tractor.
John deere 970 compact utility tractor service repair manualfhhjsjekmdme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. It contains sections on general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and operation/testing. The manual instructs technicians on repair procedures, specifications, safety practices, and diagnosing routine failures. It is intended to be an on-the-job guide for experienced service technicians repairing and maintaining these tractor models.
Case ih farmall 85 a tractor service repair manualudfjjsekkemm
This document provides a service manual for Farmall 85A, 95A, 105A, and 115A tractors. It contains over 50 sections covering all major tractor systems and components. Safety is emphasized, with warnings to disconnect batteries, block equipment, and avoid moving parts before performing maintenance. The manual instructs technicians on proper repair procedures and precautions to prevent accidents in the workshop.
Clark hwd 30 40 se service repair manualfjjskedmme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which includes basic inspections, adjustments, and lubrications performed on a scheduled basis, usually every 50-250 hours of operation. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, including suggested intervals. It also contains sections covering planned maintenance procedures and inspections to be performed during periodic maintenance checks.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark c500, y180 forklift service repair manualfujskekfmsme
This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including disconnecting batteries and wearing protective equipment. A visual inspection of the lift truck and components is described, checking for leaks, damage, wear and missing parts. Inspection of the upright assembly, forks, wheels and other parts is covered. Records should be kept and repairs authorized by designated personnel.
The document provides maintenance and service information for the Clark SM-560 lift truck. It includes contents, safety messages, and procedures for planned maintenance (PM). The PM section outlines a process for performing routine inspections, functional tests, and cleaning of various systems and components like the wheels/tires, brakes, steering, battery, and mechanisms. It stresses the importance of maintenance for safety and long equipment life.
Clark e357 forklift service repair manualfjkskefksmeme
This document is a service manual for Clark lift trucks. It contains safety information, maintenance procedures, and troubleshooting guides for various truck components. The manual instructs technicians on how to properly service and repair the trucks according to the manufacturer's specifications. Safety is emphasized throughout, with warnings about following procedures carefully to avoid injury or faulty repairs.
Clark dpx 55 forklift service repair manualdikdkskdmmd
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark gpx 30 forklift service repair manualfhjsjekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts, and using lifting equipment to lower the transmission from the forklift while leaving the engine in place. Reinstallation involves mounting the torque converter to the transmission, inserting the transmission under the lifted forklift, and reconnecting all components. The process is described in 21 steps for removal and 8 steps for installation.
Clark gpx 30 forklift service repair manualfjjskedmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's recommendations and specifications using genuine Clark parts.
Clark dpx 30 forklift service repair manualfdhjsekdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts, and using lifting equipment to lower the transmission from the forklift while leaving the engine in place. Reinstallation involves mounting the torque converter to the transmission, inserting the transmission under the lifted forklift, and reconnecting all components. The process is intended for Clark dealers and requires properly blocking and lifting the forklift.
Clark gpx 55 forklift service repair manualfjjskedmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's procedures and recommendations.
Clark dpx 55 forklift service repair manualjdfjskekmdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark dpx 55 forklift service repair manualfdhjsekdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark gpx 55 forklift service repair manualfhjsjekdmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained technicians to perform maintenance following the procedures in the manual.
John deere 1565 front mower service repair manualfhhjsjekmdme
The brakes on the machine are not engaging or holding the machine. Possible causes include issues with the park brake lock lever assembly, brake linkage adjustment, brake return springs, brake friction disks, or brake separator plates. The manual provides procedures to check each component and make any necessary repairs or adjustments.
John deere 1545 front mower service repair manualfhhjsjekmdme
The brakes on the machine are not engaging or holding the machine. Possible causes include issues with the park brake lock lever assembly, brake linkage adjustment, brake return springs, brake friction disks, or brake separator plates. The manual provides procedures to check each component and make any necessary repairs or adjustments.
John deere 1445 front mower service repair manualfhhjsjekmdme
The brakes on the machine are not engaging or holding the machine. Possible causes include issues with the park brake lock lever assembly, brake linkage adjustment, brake return springs, brake friction disks, or brake separator plates. The manual provides instructions to check each component and make any necessary repairs or adjustments.
John deere 1435 front mower service repair manualfhhjsjekmdme
This technical manual provides service information for John Deere front mowers models 1420, 1435, 1445, 1545, and 1565. The manual is organized into specific sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, operation and diagnostics, tests and adjustments, repair, and safety precautions. Technicians are advised to follow all safety procedures when servicing equipment to avoid injury from hazards like high pressure fluids, moving parts, hot surfaces, and heavy components.
John deere 1420 front mower service repair manualfhhjsjekmdme
The brakes on the machine are not engaging or holding the machine. Possible causes include issues with the park brake lock lever assembly, brake linkage adjustment, brake return springs, brake friction disks, or brake separator plates. The manual provides procedures to check each component and make any necessary repairs or adjustments.
John deere 1070 compact utility tractor service repair manualfhhjsjekmdme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. The manual is divided into sections covering safety, general specifications, repair specifications, fuel and lubricants, engine repair, electrical systems, power train repair, steering and brakes, hydraulics, and operational testing. Safety messages in the introduction warn of hazards such as high pressure fluids, battery explosions, and working with fuels and chemicals. Technicians are advised to follow safety precautions and use recommended tools and materials for repairs.
John deere 990 compact utility tractor service repair manualfhhjsjekmdme
The technical manual provides instructions for servicing a 990 Compact Utility Tractor. It contains sections on specific systems organized by contents, specifications, component location, schematics, theory of operation, troubleshooting, diagnostics, tests and adjustments, and repair. Safety procedures are outlined, including precautions for working with batteries, high pressure lines, and following proper service procedures. The document provides guidance on safely working on and repairing the tractor.
John deere 970 compact utility tractor service repair manualfhhjsjekmdme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. It contains sections on general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and operation/testing. The manual instructs technicians on repair procedures, specifications, safety practices, and diagnosing routine failures. It is intended to be an on-the-job guide for experienced service technicians repairing and maintaining these tractor models.
John deere 955 compact utility tractor service repair manualfhhjsjekmdme
This technical manual provides specifications and repair/removal instructions for John Deere compact utility tractors models 655, 755, 855, 955, 756 and 856. It includes sections on the diesel engine, fuel and air systems, alternator, power train, steering/brakes, hydraulics, and other components. The document provides overview information, safety messages, lubrication recommendations, component locations, and step-by-step repair guides to assist technicians in servicing the machines.
John deere 870 compact utility tractor service repair manualfhhjsjekmdme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. It contains sections on general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and operation/testing. The manual instructs technicians on repair procedures, specifications, safety practices, and diagnosing routine failures. It is intended to be an on-the-job guide for experienced service technicians.
John deere 856 compact utility tractor service repair manualfhhjsjekmdme
This technical manual provides specifications and repair/removal instructions for John Deere compact utility tractors models 655, 755, 855, 955, 756 and 856. It covers general information, diesel engine repair, fuel and air repair, alternator repair, power train repair, steering and brakes repair, hydraulics repair, and miscellaneous repair. Repair sections provide instructions for repairing components, while diagnostic sections help identify common failures. Information is organized into groups for easy reference to specifications, tools, parts, and repair instructions for various components.
John deere 855 compact utility tractor service repair manualfhhjsjekmdme
This technical manual provides specifications and repair/removal instructions for John Deere compact utility tractors models 655, 755, 855, 955, 756 and 856. It includes sections on the diesel engine, fuel and air systems, alternator, power train, steering/brakes, hydraulics, and other components. The document provides overview information, safety messages, lubrication recommendations, component locations, and step-by-step repair guides to assist technicians in servicing the machines.
The document provides maintenance and safety information for a Clark lift truck model SM-560. It includes sections on safety signs/messages, user safe maintenance practices, a planned maintenance program, and procedures for various maintenance tasks such as inspecting wheels/tires, testing controls and brakes, checking batteries, and cleaning the truck. Regular maintenance in accordance with the manufacturer's recommendations is emphasized as important for safety and long equipment life.
Clark tmg 13 20 x forklift service repair manualfhhjsjekmdme
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark tmg 12 25 forklift service repair manualfhhjsjekmdme
This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark sf20 30 dlg forklift service repair manual #2fhhjsjekmdme
The document is a service manual that provides instructions for maintaining a transaxle, including checking fluid levels, changing fluids and filters, adjusting brake clearance, and checking hydraulic pressures. Maintenance includes draining fluid from the bottom of the transmission case and filling through the dipstick tube with the engine running. Brake adjustment is accessed through openings in the backing plate or wheel hub/drum.
Clark pwx forklift service repair manualfhhjsjekmdme
This document provides information about periodic maintenance of HWX/PWX trucks, including:
1. A maintenance schedule listing tasks and suggested intervals for normal, severe, and extreme operating conditions.
2. Details of a planned maintenance program involving inspections, tests, and recording truck conditions on a checklist.
3. A sample planned maintenance report form for documenting inspections.
This service manual covers Clark PWT tow tractors and PWC center controlled pallet trucks manufactured after 1989, providing specifications and maintenance information. Standard PWT models have a 1.0 or 2.5 HP motor and can tow up to 10,000 lbs, while PWC models have a 2.5 HP motor and 6000 or 8000 lb capacity. The document includes sections on general information, electrical systems, hydraulics, drive systems, brakes, steering, load carriers, frames, and optional equipment.
Clark pwd 36 forklift service repair manualfhhjsjekmdme
This document provides instructions for performing planned maintenance on Clark industrial trucks. It outlines visual inspections, operational tests, and checks of components like the battery, tires, frame, control handle, steering, brakes, travel speeds, and coast control. Technicians are instructed to note any issues found on a check sheet using a coding system to indicate components that are OK, need adjustment, repair or replacement, or require immediate shop repair.
Clark pwd 30 40 se service repair manualfhhjsjekmdme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which involve regularly scheduled inspections, adjustments, and lubrications. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, along with suggested time intervals. It also contains sections covering planned maintenance procedures and inspection forms. The overall document provides guidance to service technicians on maintaining Clark trucks through routine maintenance.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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3. FOREWORD
Clark Equipment Company welcomes you to the growing group of professional
people who own, operate and maintain Clark lift trucks. This manual will familiirtze you
with service maintenance and ovefiaui information about your new truck. It has been
espedaliy prepared to help yoir maintain your Clark lift truck in an efficient and safe
operating condition.
Regular, corred maintenance and care of your Iii truck is not only important for full
and efficient truck life; it is essential for your safety. A faulty Iii tnxk is a potential
source of danger to the operator, and to other personnel working near it. The
importance of maintaining your lift truck in a safe operating condition by servicing it
regularly and, when necessary, repairing it promptly cannot be emphasized too
strongly.
To assist you in keeping your Iii truck in good operating condition, this manual
includes an outline of planned maintenance (PM) procedures that are considered
essential to the life and safe performance of your truck. Brief procedures for
inspections, operatianai checks, cleaning, lubrication, and adjustments are included
for your reference.
Clark recommends that a planned maintenance and safety inspection program (PM)
be performed by a trained and authorized mechanic on a regular basis. The PM
program provides the opportunity to make thorough inspections and checks on the
safe condition of your truck. Necessary adjustments and repairs can be done during
the PM, which will increase the life of components and reduce unscheduled
downtime. The need for major adjustments, repairs, or replacements Is found and
corrections made as required; not after failure has occurred.
4. SAFETY SIGNS AND SAFETY MESSAGES
Improper or careless techniques cause accidents. Don’t take chances with incorrect or
damaged equipment. Read and understandthe procedures for safe operation and
maintenance outlined in this manual.
STAY ALERT! Follow safety rules, regulations and procedures. Accidents can be
avoided by recognizing dangerous procedures or situations before they occur.
DRIVE AND WORK SAFELY and follow the safety signs and their messages displayed
on the truck and in this manual.
SAFETY SIGNS and MESSAGES are placed in thii manual and also on the lii truck to
provide instructbns and to identify specific areas where potential hazards exist and
special precautions should be taken. Be sure you know and understand the meaning
of these instructions, signs and messages. Damage to the truck or death or serious
injury to you or other persons may result if these messages are not followed.
NOTICE This message is used when special informatbn, instructbns or identifbation
is required relating to procedures, equipment, tools, pressures, capacities and other
special data.
IMPORTANT This message is used when special precautbns should be taken to
ensure a correct action or to avoid damage to or malfunction of the truck or a
component.
CAUTION This message is used as a reminder of safety hazards which can result in
personal injury tf proper precautions are not taken.
WARNING This message is used when a hazard exists which can result in injury or
death if proper precautions are not taken.
DANGER This message is used when an extreme hazard exists which will result in
death or serious injury if proper precautions are not taken.
5. USER SAFE MAINTENANCE PRACTICES
The following instructions have been prepared
from current industry and government safety
standards applicable to industrial truck operations
and maintenance. These recommended
procedures specify conditions, methods, and
accepted practices that aid in the safe mainte-
nance of industrial trucks. They are listed here for
the reference and safety of all workers during
maintenance operations. Carefully read and
understand these instructions and the specific
maintenance procedures before attempting to do
any repair work. When in doubt of any mainte-
nance procedure, please contact your local
CLARK dealer.
1. Powered industrial trucks can become
hazardous if maintenance is neglected.
Therefore, suitable maintenance facilities, trained
personnel, and procedures must be provided.
2. Maintenance and inspection of all powered
industrial trucks shall be done in conformance with
the manufacturer’s recommendations.
3. A scheduled planned maintenance, lubrication,
and inspection program shall be followed. ~
4. Only trained and authorized personnel shall be
permitted to maintain, repair, adjust, and inspect
industrial trucks, and in accordance with the
manufacturer’s specifications.
5. Properly ventilate work area, vent exhaust
fumes, and keep shop clean and floor dry.
6. Avoid fire hazards and have fire protection
equipment present in the work area. Do not use
an open flame to check for level, or leakage of fuel,
electrolyte, or coolant. Do not use open pans of
fuel or flammable cleaning fluids for cleaning parts.
7. Before Starting Work On Truck:
a) Raise drive wheels off of floor or disconnect
power source and use blocks or other positive
truck-positioning devices.
b) Put blocks under the load engaging means,
inner-mast(s), or chassis before working on them.
c) Disconnect battery before working on the
electrical system.
8. Operation of the truck to check performance
must be conducted in an authorized, safe, clear
area.
9. Before Starting To Drive Truck:
a) Be in operating position.
b) Disengage clutch on manual transmissions, or
apply brake on trucks with powershift transmission
and electric trucks.
c) Put directional control in neutral.
d) Start engine or turn on power.
e) Check functioning of lift and tilt systems,
directional and speed controls, steering, brakes,
warning devices, and any load handling
attachments.
10. Before Leaving The Truck:
a) Stop truck.
b) Put directional control in neutral.
c) Apply the parking brake.
d) Stop the engine or turn off power.
e) Turn off the control or ignition circuit.
9 Put
blocks at the wheels, if truck is on an
incline.
11. Brakes, steering mechanisms, control
mechanisms, warning devices, lights, guards and
safety devices, and frame members must be
carefully and regularly inspected and maintained in
a safe operating condition.
12. Special trucks or devices designed and
approved for hazardous area operation must
receive special attention to ensure that main-
tenance preserves the original, approved safe
operating features.
13. The truck manufacturer’s capacity, operation
and maintenance instruction plates, tags, or decals
must be maintained in legible condition.
14. Batteries, motors, controllers, limit switches,
protective devices, electrical conductors and
connections must be inspected and maintained in
conformance with good practice. Special attention
must be paid to the condition of electrical
insulation.
15. To avoid injury to personnel or damage to the
equipment, consult the manufacturer’s
procedures in replacing contacts on any battery
connection.
6. USER SAFE MAINTENANCE PRACTICES
16. Industrial trucks must be kept in a clean
condition to minimize fire hazards and help in the
detection of loose or defective parts.
17. Modifications and additions that affect
capacity and safe truck operation must not be
done without the manufacturer’s prior written
approval. Capacity, operation and maintenance
instruction plates, tags or decals must be changed
accordingly.
16. Care must be taken to assure that all
replacement parts, including tires, are
interchangeable with the original parts and of a
quality at least equal to that provided in the original
equipment. Parts, including tires, are to be
installed per the manufacturer’s procedures.
Always use genuine CLARK or CLARK-approved
parts.
19. When removing tires, follow industry safety
practices.
20. Use special care when removing heavy
components from the truck. Be sure that lifting
and handling equipment is of the correct capacity
and in good condition.
NOTICE -- You should also be familiar with
additional operating and maintenance safety
instructions contained in the following
publications:
ANSIIASME 856.1 - 1983: Safety Standard for
Low Lift and High Lift Trucks (Safety Code For
Powered Industrial Trucks). Published by: Society
of Mechanical EngLleers, United Engineering
Center, 345 E. 47th Street, New York, N.Y.
10017.
NFPA 505-1982: Fire Safety Standard for
Powered Industrial Trucks: Type Designations,
Areas of Use, Maintenance and Operation.
Available from: National Fire Protection Assoc.,
Inc., Batterymarch Park, Quincy, MA 02269.
General Industry Standards, OSHA 2206: OSHA
Safety and Health Standards (29 CFR 1910)
Subpart N-Materials Handling and Storage,
Section 1910.178 Powered Industrial Trucks. For
sale by: Supenntendent of Documents, U.S.
Government Printing Office, Washington, D.C
20402.
7. PM - PLANNED MAINTENANCE PROGRAM
A planned maintenance program of regular,
routine inspections and lubrication is important for
long life and trouble-free operation of your lift
truck. Make and keep records of your inspections.
Use these records to help establish the correct PM
intervals for your application and to indicate
maintenance required to prevent major problems
from occurring during operation.
The periodic maintenance procedures outlined in
this manual are intended to be used with the PM
report form. They are arranged in groupings of
maintenance work that are done in a logical and
efficient sequence.
A check mark or entry is made on the PM Report
Form when the PM is performed. Please note the
special coding system for indicating the
importance of needed repairs and/or adjustments.
When you have finished the PM inspections, be
sure to give a copy of the report to the designated
authority or the person responsible for lift truck
maintenance.
Do not make repairs or adjustments
unless authorized to do so.
For safety, it is good practice to:
Remove all jewelry (watch, rings, bracelets, etc.)
before working on the truck.
Always wear safety glasses when making repairs.
Be sure to:
Make a record of all maintenance and operating
problems you find.
Write the hour meter reading on the PM report
form.
HOW TO PERFORM THE PM
PERfODlC INSPECTIONS AND
MAINTENANCE
VISUAL INSPECTION
First, perform a visual inspection of the lift truck and
its components. Walk around the truck and take
note of any obvious damage and maintenance
problems. Check for loose fasteners and fittings.
NAMEPLATES AND DECALS
Check to be sure all capacity, safety, and warning
plates or decals are attached and legible.
Do not operate or allow a lift truck with damaged or
missing decals and name plates to be operated.
They contain important information. Replace them
immediately.
Be sure that safety devices are in place,
undamaged, and attached securely.
WHEELS AND TIRES
Check the condition of the drive wheel and rear
wheels and tires. Remove objects that are
embedded in the tread. Inspect the tires for
excessive wear and breaks or “chunking out”, and
bond failure between the tire and rim.
Check all wheels for proper tightness. Adjust if
necessary.
FUNCTIONAL TESTS
To be sure that all controls and systems
are functioning correctly.
Test horn and all other safety equipment and
accessories. Be sure they are properly mounted
and working correctly.
Press the horn button to check horn function. If
the horn or any other part does not operate, report
the failure and have3 repaired before the truck is
put back into operation.
Operate service and parking brakes, directional
controls, and steering system. Be sure all controls
operate freely and return to neutral properly.
SM545 PM -1
8. PM - PLANNED MAINTENANCE PROGRAM
TEST DRIVE THE TRUCK
Check all around to be sure that your intended
path of travel is clear of obstructions and
pedestrians.
Test the truck for:
general correct operation
drive train function
steering performance
brake performance
by driving the truck in both the forward and reverse
directions, first in a straight line and then, slowly,
through a series of full right and left turns.
Listen for any unusual drivetrain or other running
noises, such as wheel beating noise, vibration,
etc. Note any lack of smoothness in steering.
When you have completed the
operational tests, park and leave truck
according to standard shutdown
procedures.
BRAKES
Check the service / parking brake system. Push
the brake pedal all the way down and hold. The
brakes should be fully released at this pedal
position.
To check parking brake holding capability and
adjustment, drive the truck onto a grade and
release the pedal. The parking brake should hold
the truck on the grade that the truck can climb with
a capacity bad or a 10 % grade whichever is the
lesser.
CAUTION - Do not operate a truck if the
setvlce or parking brakes are not
operating properly.
STEERING SYSTEM
Check the steering system for abnormal looseness
and damage. Check for any changes in steering
action. Hard steering or looseness, unusual
sounds when turning or maneuvering indicates a
need for inspection and servicing.
Never operate a truck which has a
steering system fault.
BATTERY
Inspect the battery retainment and replace any
damaged or missing parts.
Inspect the battery for any damage, cracks, leaking
condition. If your battery has removable vent caps,
check to be sure the cells are all filled. If possible,
refill with distilled water to bottom of vent cap
opening.
MECHANISM
Finally, inspect all control pedals, levers, and
linkages for wear and smoothness of operation.
AIR CLEANING
Always maintain a lift truck in a clean condition. Do
not allow dirt, dust, lint, or other contaminants to
accumulate on the truck. Keep the truck free from
leaking oil and grease. Wipe up all oil spills. Keep
the controls and floorboards clean, dry, and safe.
A clean truck makes it easier to see leakage, loose,
missing or damaged parts, and will help prevent
fires. A clean truck will run cooler.
The environment in which a lift truck operates will
determine how often and to what extent cleaning
is necessary. For example, trucks operating in
manufacturing plants which have a high level of dirt
or lint (e.g., cotton fibers, paper dust, etc.) in the air
or on the floor, will require more frequent cleaning.
Lift trucks should be air cleaned at every
PM Interval, and otherwise as often as
required.
Air cleaning should be done using an air hose with
special adapter or extension having a control valve
and nozzle to direct the air properly. Use clean,
dry, low-pressure compressed air: restrict air
pressure to 1207kPa] 30 psi, maximum.
CAUTION - Wear suitable eye protection
and protective clothing.
CRITICAL FASTENER TORQUE
CHECKS
Check torque of critical items, including:
Drive unit mounting
Drive and rearwheel mounting
components.
Replace missing bolts and tightened loose bolts to
the correct torque before operating the truck.
Fasteners in highly loaded (critical) components
can quickly fail if they become loosened; also,
loose fasteners can cause damage or failure of the
component. For safety, it is important that the
correct torque be maintained on all critical
fasteners of components which directly support,
handle or control the load, and protect the
operator.
SMS45 PM-2
9. PLANNED MAINTENANCE PROGRAM
SAFETY AND OPERATIONAL CHECKS
PM Interval:
A = 8 - 10 hours, or daily
B = 50 - 250 hours, or every month
C = 450 - 500 hours, or every 3 months
D = 900 - 1000 hours, or every 6 months
E = 2000 hours, or every year
SM 545 PM-3
10. PLANNED MAINTENANCE PROGRAM
RECOMMENDED MAINTENANCE
AND LUBRICATION SCHEDULE
Notes:
*Replace As Required
PM Interval:
A = 8 - 10 hours, or daily
B = 50 - 250 hours, or every month
C = 450 - 500 hours, or every 3 months
D = 900 - 1000 hours, or every 6 months
E = 2000 hours, or every year
Nominal
Maintenance Interval
MAINTENANCE AND LUBRICATION A B C D E
Test wound .
Clean drive unit air vent
Check drive axle unit level
Drain and replace drive unit fluid
Check brake condition and wear
SM 545 PM-4
11. 1.0
2.0
4.0
Rleotriaal
1.1 Travel amp draw unloaded
1.2 Travel amp draw loaded
Speeds
2.1 Travel unloaded
2.2 Travel loaded
Tire & wheel
4.11 Drive tire aire 10.5 x 5 x 6.5
4.12 Standard rubber part number 20071-01
4.13 Optional urethane
4.2 Drive tire eompound
4.21 Rubber Shore A, 60-70 durometer
4.22 Urethane Shore A, 80-90 durometer
4.3 Load uheel .
4.31
4.32
4.33
Size
Standard rubber
Optional urethane
4.4 Load wheel ampound
4.41 Rubber Shore A 70 durometer
*4.42 Urethane Shore A 90 durome
ter
5.0 Fluids and Lubricant8
SPECIFICATIONS
PT a PTT-5
E!
PT a PlT-5 Pi & PlT-7
5.0 mph 7.0 mph
3.0 mph 5.0 mph
PT & PIT-7
;:
PTT-7 wl4th Speed
8.0 mph
6.0 mph
part number 20262.01
8 x 4.5 x 4.5
part number 24268-00
part number 24269-00
5.1 Transmission
5.11 Type of fluid Aft Dexron II ATFDexron II
5.12 capaelty l quart 1 quart
PT 6 P-l-r-5
22:l
PT a PI-r-7
14:l
13. DATE
PLANNEDMAINTENANCE
SCHEDULE
Year SerialNo.
2.0 100Houror MonthlyPM
Jar Feb Mar Apr May Jur Jul Aug Sep Ott Nov Ded
1. Cheokcondition
of batteryCharge
2. Visually
inspect
for leaks,loose,missing,or damagedparts
3
4:
Cheokall operating
ufunctions
and adjustments
Checktransmission
oil level
5. Lubricate
all greasefitti
6. Inspeot
powercablesand controlwiring
::
Cleanwithoompressed
air
Inspeot
contactor
tips for pitting
3.0 500 Houror Semi-Annual
PH
1. Cleanbattery
and machine
4.0 1000Houror AnnualPM
I I
I
1
I I I
I
1. Drain,flush,and refill transmission
gear case I
2. Inspect
motorbrushes
Lubrication
Grease,
lubepointsand battery
rollers
- TexasRef.C&C 1880
Transmission
-
Speoifiaation
ATR DexronII
14. _’
PT.5 & PT-7 LUBRICATION CHART
1 Gear case transmission Drain,flushAd refill AFT Dexron
2 Loadwheelaxle
,3 Handlebearing
4 Framecasters
Use Lub. Gun & Adapterfor
flushtipyfittinKs
Cleanand oil
Use standard
lub gun
Tex. Ref. C&C 5880
Motoroil
Tex.Ref. C&C 1880
i
15. PTT-5 & PTT-7 LUBRICATION CHART
1 Gearca8e transmission Drain,flushand refill AFT Dexron
2 Loadwheelaxle Use Lub.Gun & Adapterfor
flushtipyfittings Tex. Ref. C&C #880
3 Handlebearing Use standard
lub gun
4 Frame casters Use standard
lub gun
Tx. Ref. C&C f880
Tex. Ref. C&C X880
i
3
16. 1.0 Mechanical Brake - PT-5 & PT-7
Proper adjustment of the meohanioal
operation of the truck.
The brake action of the tranmission is achieved by a pair of springs that
brake is important for satisfactory
press against a brake actuating lever which in turn grabs a brake disk.
The brake is always applied in the static (brake on) position.
To release the brake, the actuating lever must be pushed away from the
-- --- --
brake disc. There are two (2) adjustments provided to permit tailoring the
brake for different operating conditions. The first adjustment is the
brake release.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Loosen the two (2) screws that hold the
slide as far left as possible.
On the front cover of the transmission,
Loosen the jam nut.
brake interlock switch and
back out the brake pressure
Lower the handle all the way to engage the brake.
Turn the adjusting cam screw in l/3 of a revolution increments. Adjust
inward towards the brake actuating lever for less brake and outward
for more brake.
After each attempt at adjusting, move the actuating lever to the opera-
tion position. Get the truck moving and release the handle to test the
brake.
When correctly adjust’with handle down, test with handle up.
If braking is uneven between handle up and handle down, need to center
cam lobes on the brake actuation rod and adjustment nut, to center turn
adjusting nut using l/16 turn increments, until braking is even at
handle up and handle down.
Tighten the jam nut.
Recheck the brake if the brake release is properly adjusted. No brake
drag in the operation should occur.
Readjust the interlock switch.
The second brake adjustment controls the aggressiveness of the brake. To make
this adjustment:
1. Lower the handle to release the brake.
2. Turn each of the brake pressure adjusting screws (located in the front
cover of the transmission) inward until resistance is felt, then turn
in & turn further. This creates more spring pressure against the brake
actuator lever causing it to grasp the brake disk more positively.
-6-
17. 1.0 Mechanical Brake - PIT-5 & PIT-7
Proper adjustment of the mechanical brake is important for satisfactory
operation of the truck.
The brake action of the tranmission is achieved by a pair of springs that
press against a brake actuating lever which in turn grabs a brake disk.
The brake is always applied in the static (brake on) position.
To release the brake, the actuating lever must be pushed away from the
---
brake disc
--
p-0 There areTo (2) adjustments provided to permit tailoring the
brake for different operating conditions. The first adjustment is the
brake release.
1. Loosen the four (4) cap screws that hold the brake interlock switch and
slide as far left as possible.
2. On the front cover of the transmission, back out the brake pressure
adjusting screws. These screws control the unount of spring pressure
needed by the brake actuating lever to grab the brake disks.
3. Loosen the jam nut.
4. De-energize the brake solenoid to engage the brake.
5. Turn the adjusting cam screw in l/3 of a revolution increments. Adjust
inward towards the brake actuating lever for less brake and outward
for more brake.
6. After each attempt at adjusting, move the energize the brake solenoid
to the operating posiXon. Get the truck moving and de-energize the
brake solenoid to test the brake.
7. Whencorrectly adjusted tighten the jam nut.
8.’ Recheck the brake if the brake release is properly adjusted. No brake
drag in the operation should occur.
9. Readjust the interlcck switch.
The second brake adjustment controls the aggressiveness of the brake. To make
this adjustment:
1. Lower the handle to release the brake.
2. Turn each of the brake pressure adjusting screws (located in the front
cover of the transmission) inward until resistance is felt, then turn
in f turn further. This creates more spring pressure against the brake
actuator lever causing it to grasp the brake disk more positively.
-7-
18. 3. Operatethe truck
stopping range is
and readjust
if necessary
untilthe satisfaotory
achieved.
Note: Overadjustment
of the brakepressurescrewsmay causeexcessive
brakewear.
2.0 Brake Solenoid
The brake on the PTT-5 & PTT-7 Is released by an electric solenoid. The sole-
noid must be properly adjusted for the brake to release.
1. Adjustthe plungerso thereis 1" of it exposedbelowthe plunger
barrel. This is acoomplished
by adjusting
the nut at the top of the
solenoid.
2. With the brakesolenoid
de-energized,
adjustthe clevisthatis on the
plungeruntilthe pin will slidethruthe clevisand brakeoperating
level.
3. Adjustthe repairspringso thatthereis no tensionon it when the
brakeis released.
3.0 Interlock
Switch
The interlock
switchis locatedinsidethe motorshieldand is controlled
by the
brakeoperating
linkage. As the brakeis applied,
the brakeoperating
lever
oomesoff the highpointof the adjusting
screw. As it fallsto a low point,
the shaftmovesleftand activates
the interlock.Thus,when properly
adjusted,
the drivemotorturnsoff when the brakeis applied. Any requiredbrakeadjust-
mentsshouldbe performed
priorto an adjustment
of the interlock.Adjusting
procedure:
1. PT & PTT-5 Loosen
shield.
PT & PIT-7 Loosen
2. Slideswitchleft
th$ fourscrewsholdingthe interlock
switchto the motor
screwsholdingthe interlock
switchto the bracket.
away fromthe brakeleveras far as possible.
3. Adjustbrake,if necessary,
according
to
4. Placebrakein "braked"
position.
5. Slideswitchassembly
to the rightuntil
instructions.
the switchsnaps.
6. Move an additional
l/32"and tightenscrews.
7. Checkthat the actuating
rod makessolidcontactwith the switchlever.
8. Checkthat the switchsnapsnear the middleof actuating
rod movement.
-8-
19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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20. 7.0
10.0
12.0
Transmission
Rollers
The fourrollerscontaining
the transmission
will occasionally
require
adjustment.When theydo, the procedure
is as follows:
1.
2.
3*
4.
5.
. .
Loosenthe locknutand boltholdingbearingassembly..
Wedgethe transmission
firmlyagainstthe non-adjustable
rollers.
Turn the eccentric
adjusters
so the two adjustable
rollersare firmand
evenwith eachother.
Retighten
the boltsand locknuts.
Rotatetransmission
makingsureit rotatesfreely.
Caster
The stabilizer
castershouldbe adjusted
so thereis l/8"preloadon the
castersprings. The procedure
for thisadjustment
is as follows:
1. Placel/8” shimunderthe drivetire.
2. R move casterfromcarrierframe.
3* Installshimsbetweencarrierframeand caster,so thatcasterjust
touchesthe floor.
See Section7.4 of thismanualfor SCR cardAdjustment.
-9-
21. DRIVETIREREPLACEMENT
To replace the drive wheel, the following steps should be taken.
1.
2.
3.
4.
5.
6.
Disconnect
the battery.
Hoistthe truck approximately one foot and block truck.
Remove the five (5) bolts holding the wheel.
Tap the drive wheel off the shoulder and remove the tire and wheel.
Press on new tire, make sure tire is flush with the lug bolts side of
the wheel.
Install wheel and lug bolts. Torque bolts to 125 ft/lbs. on BT and 80
ft/lbs. on, PE.
LOADWHEELPLACEMENT
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Park machine on level surface and disconnect battery.
Hoist oi- jack machine just high enough so that the particular load
wheel barely clears the floor. Block machine securely.
Remove hub cap. Bend back locking ring tabs and remove retaining nut,
locking ring, locating washer and outer bearing. At this time the
wheel can be removed.
Remove inner seal anh bearing.
If the new wheelis beingpressed,
make sure that the tire ring is
flush on the outer edge of the wheel.
Clean and inpsect wheel bearings and replace if necessary. Repack
bearings
and installinnerbearingand seal.
Slidewheelon axle shaft,installouterbearing,
locating
washer,
lockingringand retaining
nut.
Tightenretaining
nut to 25 ft. lbs.whilespinning
wheel. Loosenwheel
and retroqueto 2-6 in. lbs.or untilall freeplay is removedfrom
bearing.
Bend lockingtabsin placearoundretaining
nut and installhub cap.
Greasewith standard
adapter. Lowermachineand checkoperation.
-lO-