The document provides guidelines for planned maintenance and adjustment procedures for industrial trucks. It stresses the importance of scheduled preventative maintenance to reduce downtime and maintenance costs. The maintenance should be performed by qualified personnel according to the recommendations in the manual. Key steps include inspecting components for leaks or damage, checking fluid levels, and making any necessary adjustments. Records should be kept to track maintenance requirements for each vehicle.
Clark c500 30 55 forklift service repair manualfjjsekfksmem
This document provides guidelines for planned maintenance and adjustment procedures for industrial trucks. It outlines 18 key maintenance tasks, such as alternator maintenance, axle end lubrication, brake adjustments, cooling system maintenance, and fuel pump tests. Proper maintenance is important to prevent trucks from becoming hazardous and to ensure safety. Only qualified personnel should perform maintenance following the recommended practices and procedures.
Clark c500, y200 forklift service repair manualfhsjekdmme
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and should not be distributed. The document contains diagrams and descriptions of various forklift components and systems, grouped by number. It also provides general safety instructions and guidelines for forklift maintenance.
Clark c500, y300 s forklift service repair manualfujskekfmsme
This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including checking for leaks and loose or damaged components. Visual inspection steps are described for various systems like the engine, hydraulics, electrical, wheels and tires. Records should be kept of needed repairs.
The document provides information about technical training for the MZ40 vehicle, including:
1. An introduction to the MZ40 vehicle, describing its origins and dimensions.
2. Details about the vehicle's identification number system and technical specifications.
3. An overview of the vehicle's engine, body electrical systems, transmission, and chassis components.
4. Configuration parameters and practice forms for vehicle introduction and field operation.
Clark c500, y300 l forklift service repair manualfhsjekdmme
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and not for public distribution. The index covers various systems of the forklift like the engine, transmission, hydraulics, brakes and electrical systems. It provides diagrams and guides technicians through troubleshooting, removing and replacing components, and adjusting various parts of the forklift. Safety warnings and best practices are outlined for technicians to follow when performing maintenance.
Este documento presenta un índice de referencia rápida para el mantenimiento de los modelos de la serie B13 con motor GA16DNE y sistema OBD. Incluye secciones sobre preparativos, puntos de inspección previa a la entrega, mantenimiento general, mantenimiento periódico, combustibles y lubricantes recomendados, y mantenimiento del motor y chasis.
Jcb 541 70 telescopic handler service repair manualkjsmmds jksemmd
This document provides tables that list the applicability of service manual topics to different JCB Loadall machine models. The tables cover sections on general information, routine maintenance, body/framework, electrics, hydraulics, transmission, brakes, steering, and engines. The tables indicate which topics apply to each machine model and variant. Additional detail on machine identification, torque settings, service tools, and consumables is also provided. Copyright information is included and reproduction of the document is restricted.
CATERPILLAR CAT DP45K FORKLIFT LIFT TRUCKS CHASSIS AND MAST Service Repair Ma...jkmsemmdmew
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP45K FORKLIFT LIFT TRUCKS CHASSIS AND MAST, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP45K FORKLIFT LIFT TRUCKS CHASSIS AND MAST Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Cooling System
Electrical System
Power Train
Power shift Transmissions
Front Axle and Reduction Differential
Rear Axle
Brake System
Steering System
Hydraulic System
Mast and Forks
Service Data
Options
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP45K FORKLIFT LIFT TRUCKS CHASSIS AND MAST Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Clark c500 30 55 forklift service repair manualfjjsekfksmem
This document provides guidelines for planned maintenance and adjustment procedures for industrial trucks. It outlines 18 key maintenance tasks, such as alternator maintenance, axle end lubrication, brake adjustments, cooling system maintenance, and fuel pump tests. Proper maintenance is important to prevent trucks from becoming hazardous and to ensure safety. Only qualified personnel should perform maintenance following the recommended practices and procedures.
Clark c500, y200 forklift service repair manualfhsjekdmme
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and should not be distributed. The document contains diagrams and descriptions of various forklift components and systems, grouped by number. It also provides general safety instructions and guidelines for forklift maintenance.
Clark c500, y300 s forklift service repair manualfujskekfmsme
This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including checking for leaks and loose or damaged components. Visual inspection steps are described for various systems like the engine, hydraulics, electrical, wheels and tires. Records should be kept of needed repairs.
The document provides information about technical training for the MZ40 vehicle, including:
1. An introduction to the MZ40 vehicle, describing its origins and dimensions.
2. Details about the vehicle's identification number system and technical specifications.
3. An overview of the vehicle's engine, body electrical systems, transmission, and chassis components.
4. Configuration parameters and practice forms for vehicle introduction and field operation.
Clark c500, y300 l forklift service repair manualfhsjekdmme
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and not for public distribution. The index covers various systems of the forklift like the engine, transmission, hydraulics, brakes and electrical systems. It provides diagrams and guides technicians through troubleshooting, removing and replacing components, and adjusting various parts of the forklift. Safety warnings and best practices are outlined for technicians to follow when performing maintenance.
Este documento presenta un índice de referencia rápida para el mantenimiento de los modelos de la serie B13 con motor GA16DNE y sistema OBD. Incluye secciones sobre preparativos, puntos de inspección previa a la entrega, mantenimiento general, mantenimiento periódico, combustibles y lubricantes recomendados, y mantenimiento del motor y chasis.
Jcb 541 70 telescopic handler service repair manualkjsmmds jksemmd
This document provides tables that list the applicability of service manual topics to different JCB Loadall machine models. The tables cover sections on general information, routine maintenance, body/framework, electrics, hydraulics, transmission, brakes, steering, and engines. The tables indicate which topics apply to each machine model and variant. Additional detail on machine identification, torque settings, service tools, and consumables is also provided. Copyright information is included and reproduction of the document is restricted.
CATERPILLAR CAT DP45K FORKLIFT LIFT TRUCKS CHASSIS AND MAST Service Repair Ma...jkmsemmdmew
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP45K FORKLIFT LIFT TRUCKS CHASSIS AND MAST, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP45K FORKLIFT LIFT TRUCKS CHASSIS AND MAST Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Cooling System
Electrical System
Power Train
Power shift Transmissions
Front Axle and Reduction Differential
Rear Axle
Brake System
Steering System
Hydraulic System
Mast and Forks
Service Data
Options
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP45K FORKLIFT LIFT TRUCKS CHASSIS AND MAST Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Este documento describe el funcionamiento del cambio automático de 6 velocidades 09G/09K/09M de Aisin instalado en vehículos Volkswagen como el Golf, Touran, New Beetle, Transporter y Passat. Explica cómo se adapta el cambio a diferentes motores mediante ajustes en el número de embragues, presión del aceite, relaciones de transmisión y otros componentes. También describe la palanca selectora, su arquitectura y cómo bloquea la extracción de la llave de contacto para impedir el movimiento del vehículo.
1) El documento describe el funcionamiento del sistema Comfort Shift (CS) de Scania, un sistema electroneumático de cambio de marchas. 2) Los componentes principales del sistema incluyen cilindros de accionamiento, sensores de posición, válvulas de solenoide y una unidad de mando. 3) El sistema complementa una caja de cambios manual convencional al sustituir el mecanismo de cambio por cilindros neumáticos controlados electrónicamente.
Compair cyclon-3 air compressor user manual-parts supplierdaisy Airmax
shanghai airmax co.,ltd is the compair compressor parts supplier. we can provide the complete filters replacement for Compair screw air compressors. please contact info@aircompressor-filter.com
This document provides specifications for the ZAXIS-3 series hydraulic excavator models ZX225USR-3, ZX225USRLC-3, ZX225USRK-3, and ZX225USRLCK-3. Key details include an operating weight ranging from 22,300 to 23,800 kg depending on the model, and an engine rated power of 122 kW (166 HP). The document also describes features like a 1.99 m rear-end swing radius, increased stability over previous models, and an optional rear view camera.
Here are the key points about the truck models covered in this service manual:
- The service manual provides information for mechanically controlled (MC) and finger-tip controlled (FC) trucks.
- FC type is only used in torque converter models.
- The truck model code includes information about the engine, such as the engine model and serial number range.
- Trucks are classified by load capacity into 1 ton, 2 ton, and 3 ton classes.
- Gasoline engine trucks are identified with codes starting with GP, GPE, or DP. Diesel engine trucks start with DP.
- Z at the end of the model code signifies a high-power engine model. C signifies a short
Clark c500, y180 forklift service repair manualfujskekfmsme
This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including disconnecting batteries and wearing protective equipment. A visual inspection of the lift truck and components is described, checking for leaks, damage, wear and missing parts. Inspection of the upright assembly, forks, wheels and other parts is covered. Records should be kept and repairs authorized by designated personnel.
Case 430 tier 3, 440 tier 3 skid steer and 440 ct tier 3 compact track loader...jksjmdmd
This document provides information on fluids, lubricants, and fuel for 430/440 skid steer and 440CT compact track loaders, including:
- Capacities and specifications for engine oil, hydraulic fluid, grease, fuel, coolant, and other fluids.
- Guidelines for selecting the proper engine oil viscosity based on ambient temperature.
- Specifications for acceptable No. 2 diesel fuel, including flash point, pour point, viscosity, cetane number, and limits on water and sulfur content.
- Recommendations for fuel storage and preventing water contamination.
Este documento proporciona un glosario de términos en inglés y español relacionados con maquinaria Caterpillar. Contiene definiciones breves de más de 100 términos técnicos ordenados alfabéticamente desde A hasta B.
Este documento presenta la nueva Actros de Mercedes-Benz. Incluye una introducción y objetivos de aprendizaje, una descripción del exterior e interior del vehículo, y detalles sobre el sistema eléctrico e instrumentos. El documento está protegido por derechos de autor y solo puede usarse para propósitos educativos.
This parts manual provides information for maintaining and repairing the C15 Industrial Engine. It includes sections covering the basic engine components and systems including lubrication, cooling, air intake and exhaust. The document provides product identification information for the specific engine as well as contact details for the dealer. It also includes a table of contents listing the individual parts and components covered in the manual.
Este manual fornece esquemas elétricos, desenhos de posição de componentes e lista de componentes para caminhões Scania. Explica os dois tipos de sistemas elétricos ADR e regulamentos relevantes. Inclui informações sobre marcação de cabos e tradução de termos nos esquemas.
Allison 1000-2000 Series Service Manual.pdfRolandasPetkus
This document provides an overview of the Allison 1000/2000 series transmissions. It describes the key features and components including:
- Five speeds forward with overdrive fifth gear, plus reverse and neutral controlled electronically through six solenoids.
- Planetary gear sets and five clutch packs provide the gear ratios and shifting.
- Fully automatic operation controlled by the transmission control module (TCM).
- Common hydraulic system and oil pump provides pressure for clutches and lubrication.
- Variety of shift selector positions available depending on model and application.
Este documento proporciona información sobre sistemas de cajas de cambios semi-automatizadas y automatizadas, así como sobre retardadores hidrodinámicos. Explica los diferentes tipos de sistemas de cambio de marchas, como los asistidos neumáticamente o electrónicamente. También describe los componentes y principios de funcionamiento de los sistemas Telligent semi-automatizados y Powershift automatizados de Mercedes-Benz, así como del retardador Voith VR 115 HV. El objetivo es capacitar a los técnicos de mantenimiento sobre estos
Clark gcs standard forklift service repair manualfhsjejkdm
- This document is a service manual intended for CLARK dealers providing maintenance and repair information for CLARK lift trucks.
- It contains general safety practices and precautions for working on lift trucks, identifying important safety signs and messages, and provides model identification information.
- Technicians are instructed to read all safety information and follow proper procedures to prevent injuries when servicing lift trucks.
Manual de servicio del motor isuzu nos permite probar, diagnosticar para dar servicio de mantenimiento preventivo, correctivo de acuerdo a los datos del fabricante a fin de que el motor opere de acuerdo a los estándares reduciendo la contaminación ambiental, se vera el ajuste de las válvulas o calibración de acuerdo al manual del fabricante. para que opere correctamente.
Caterpillar cat gp15 k mc forklift lift trucks service repair manual sn:et31a...kjsmmds jksemmd
- This service manual provides maintenance and repair information for Caterpillar lift trucks ranging from 1.5 to 3.5 ton models.
- It includes specifications, diagrams, safety information, and instructions for servicing the trucks, with the exception of engine and attachment service covered elsewhere.
- The manual applies to gasoline and diesel models of GP15K, GP18K, GP20K, GP25K, GP30K, GP35K and DP15K, DP18K, DP20K, DP25K, DP30K, DP35K trucks.
Clark cmp25 forklift service repair manualjdfjskekmdme
This document provides safety guidelines for maintaining powered industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting batteries, checking for fuel leaks, and using genuine replacement parts. The guidelines aim to prevent injuries from hazards that could arise during maintenance through proper precautions, training, ventilation, fire safety, and following manufacturer specifications.
This document is a repair manual for the Ares 806 containing several chapters on repair procedures and specifications for various components. Chapter A covers injection system checking procedures, injection feed components and identification, and the Tier II engine. It includes sections on checking procedures, component identification, operating principles, adjustments, removal/refitting, and diagnostic sheets.
Caterpillar Cat DP25N Forklift Lift Trucks Service Repair Manual SN:T18C-5000...jseiodksmem
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP25N FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP25N FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis and Mast: Foreword
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Electrical System-Schematics
Chassis and Mast: Controllers
Chassis and Mast: Power Train
Chassis and Mast: Clutches
Chassis and Mast: Manual Transmission
Chassis and Mast: Power shift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Mast and Forks
Chassis and Mast: Service Data
S4S Diesel Engine: General Information
S4S Diesel Engine: Maintenance Standards
S4S Diesel Engine: Special Tools
S4S Diesel Engine: General Instructions
S4S Diesel Engine: Disassembly and Engine Main Parts
S4S Diesel Engine: Inspection and Repair, Engine Main Parts
S4S Diesel Engine: Reassembly, Engine Main Parts
S4S Diesel Engine: Fuel System
S4S Diesel Engine: Lubrication System
S4S Diesel Engine: Cooling System
S4S Diesel Engine: Inlet and Exhaust System
S4S Diesel Engine: Electrical System
S4S Diesel Engine: Adjustment, Bench Test, Performance Tests
S4S Diesel Engine: Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP25N FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Clark dpx 30 forklift service repair manualfjkskefksmeme
This document provides maintenance instructions for Clark industrial trucks. It is intended only for Clark dealers and contains copyrighted information that should not be distributed. The document includes an index listing maintenance groups covering various truck systems. Safety precautions are outlined that technicians should follow when working on trucks.
Clark gpx 30 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an engine lift. Installation involves mounting the torque converter to the engine flywheel through an access port and raising the transmission into place on the forklift.
Este documento describe el funcionamiento del cambio automático de 6 velocidades 09G/09K/09M de Aisin instalado en vehículos Volkswagen como el Golf, Touran, New Beetle, Transporter y Passat. Explica cómo se adapta el cambio a diferentes motores mediante ajustes en el número de embragues, presión del aceite, relaciones de transmisión y otros componentes. También describe la palanca selectora, su arquitectura y cómo bloquea la extracción de la llave de contacto para impedir el movimiento del vehículo.
1) El documento describe el funcionamiento del sistema Comfort Shift (CS) de Scania, un sistema electroneumático de cambio de marchas. 2) Los componentes principales del sistema incluyen cilindros de accionamiento, sensores de posición, válvulas de solenoide y una unidad de mando. 3) El sistema complementa una caja de cambios manual convencional al sustituir el mecanismo de cambio por cilindros neumáticos controlados electrónicamente.
Compair cyclon-3 air compressor user manual-parts supplierdaisy Airmax
shanghai airmax co.,ltd is the compair compressor parts supplier. we can provide the complete filters replacement for Compair screw air compressors. please contact info@aircompressor-filter.com
This document provides specifications for the ZAXIS-3 series hydraulic excavator models ZX225USR-3, ZX225USRLC-3, ZX225USRK-3, and ZX225USRLCK-3. Key details include an operating weight ranging from 22,300 to 23,800 kg depending on the model, and an engine rated power of 122 kW (166 HP). The document also describes features like a 1.99 m rear-end swing radius, increased stability over previous models, and an optional rear view camera.
Here are the key points about the truck models covered in this service manual:
- The service manual provides information for mechanically controlled (MC) and finger-tip controlled (FC) trucks.
- FC type is only used in torque converter models.
- The truck model code includes information about the engine, such as the engine model and serial number range.
- Trucks are classified by load capacity into 1 ton, 2 ton, and 3 ton classes.
- Gasoline engine trucks are identified with codes starting with GP, GPE, or DP. Diesel engine trucks start with DP.
- Z at the end of the model code signifies a high-power engine model. C signifies a short
Clark c500, y180 forklift service repair manualfujskekfmsme
This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including disconnecting batteries and wearing protective equipment. A visual inspection of the lift truck and components is described, checking for leaks, damage, wear and missing parts. Inspection of the upright assembly, forks, wheels and other parts is covered. Records should be kept and repairs authorized by designated personnel.
Case 430 tier 3, 440 tier 3 skid steer and 440 ct tier 3 compact track loader...jksjmdmd
This document provides information on fluids, lubricants, and fuel for 430/440 skid steer and 440CT compact track loaders, including:
- Capacities and specifications for engine oil, hydraulic fluid, grease, fuel, coolant, and other fluids.
- Guidelines for selecting the proper engine oil viscosity based on ambient temperature.
- Specifications for acceptable No. 2 diesel fuel, including flash point, pour point, viscosity, cetane number, and limits on water and sulfur content.
- Recommendations for fuel storage and preventing water contamination.
Este documento proporciona un glosario de términos en inglés y español relacionados con maquinaria Caterpillar. Contiene definiciones breves de más de 100 términos técnicos ordenados alfabéticamente desde A hasta B.
Este documento presenta la nueva Actros de Mercedes-Benz. Incluye una introducción y objetivos de aprendizaje, una descripción del exterior e interior del vehículo, y detalles sobre el sistema eléctrico e instrumentos. El documento está protegido por derechos de autor y solo puede usarse para propósitos educativos.
This parts manual provides information for maintaining and repairing the C15 Industrial Engine. It includes sections covering the basic engine components and systems including lubrication, cooling, air intake and exhaust. The document provides product identification information for the specific engine as well as contact details for the dealer. It also includes a table of contents listing the individual parts and components covered in the manual.
Este manual fornece esquemas elétricos, desenhos de posição de componentes e lista de componentes para caminhões Scania. Explica os dois tipos de sistemas elétricos ADR e regulamentos relevantes. Inclui informações sobre marcação de cabos e tradução de termos nos esquemas.
Allison 1000-2000 Series Service Manual.pdfRolandasPetkus
This document provides an overview of the Allison 1000/2000 series transmissions. It describes the key features and components including:
- Five speeds forward with overdrive fifth gear, plus reverse and neutral controlled electronically through six solenoids.
- Planetary gear sets and five clutch packs provide the gear ratios and shifting.
- Fully automatic operation controlled by the transmission control module (TCM).
- Common hydraulic system and oil pump provides pressure for clutches and lubrication.
- Variety of shift selector positions available depending on model and application.
Este documento proporciona información sobre sistemas de cajas de cambios semi-automatizadas y automatizadas, así como sobre retardadores hidrodinámicos. Explica los diferentes tipos de sistemas de cambio de marchas, como los asistidos neumáticamente o electrónicamente. También describe los componentes y principios de funcionamiento de los sistemas Telligent semi-automatizados y Powershift automatizados de Mercedes-Benz, así como del retardador Voith VR 115 HV. El objetivo es capacitar a los técnicos de mantenimiento sobre estos
Clark gcs standard forklift service repair manualfhsjejkdm
- This document is a service manual intended for CLARK dealers providing maintenance and repair information for CLARK lift trucks.
- It contains general safety practices and precautions for working on lift trucks, identifying important safety signs and messages, and provides model identification information.
- Technicians are instructed to read all safety information and follow proper procedures to prevent injuries when servicing lift trucks.
Manual de servicio del motor isuzu nos permite probar, diagnosticar para dar servicio de mantenimiento preventivo, correctivo de acuerdo a los datos del fabricante a fin de que el motor opere de acuerdo a los estándares reduciendo la contaminación ambiental, se vera el ajuste de las válvulas o calibración de acuerdo al manual del fabricante. para que opere correctamente.
Caterpillar cat gp15 k mc forklift lift trucks service repair manual sn:et31a...kjsmmds jksemmd
- This service manual provides maintenance and repair information for Caterpillar lift trucks ranging from 1.5 to 3.5 ton models.
- It includes specifications, diagrams, safety information, and instructions for servicing the trucks, with the exception of engine and attachment service covered elsewhere.
- The manual applies to gasoline and diesel models of GP15K, GP18K, GP20K, GP25K, GP30K, GP35K and DP15K, DP18K, DP20K, DP25K, DP30K, DP35K trucks.
Clark cmp25 forklift service repair manualjdfjskekmdme
This document provides safety guidelines for maintaining powered industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting batteries, checking for fuel leaks, and using genuine replacement parts. The guidelines aim to prevent injuries from hazards that could arise during maintenance through proper precautions, training, ventilation, fire safety, and following manufacturer specifications.
This document is a repair manual for the Ares 806 containing several chapters on repair procedures and specifications for various components. Chapter A covers injection system checking procedures, injection feed components and identification, and the Tier II engine. It includes sections on checking procedures, component identification, operating principles, adjustments, removal/refitting, and diagnostic sheets.
Caterpillar Cat DP25N Forklift Lift Trucks Service Repair Manual SN:T18C-5000...jseiodksmem
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP25N FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP25N FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis and Mast: Foreword
Chassis and Mast: General Information
Chassis and Mast: Cooling System
Chassis and Mast: Electrical System
Chassis and Mast: Electrical System-Schematics
Chassis and Mast: Controllers
Chassis and Mast: Power Train
Chassis and Mast: Clutches
Chassis and Mast: Manual Transmission
Chassis and Mast: Power shift Transmission
Chassis and Mast: Front Axle and Reduction Differential
Chassis and Mast: Rear Axle
Chassis and Mast: Brake System
Chassis and Mast: Steering System
Chassis and Mast: Hydraulic System
Chassis and Mast: Mast and Forks
Chassis and Mast: Service Data
S4S Diesel Engine: General Information
S4S Diesel Engine: Maintenance Standards
S4S Diesel Engine: Special Tools
S4S Diesel Engine: General Instructions
S4S Diesel Engine: Disassembly and Engine Main Parts
S4S Diesel Engine: Inspection and Repair, Engine Main Parts
S4S Diesel Engine: Reassembly, Engine Main Parts
S4S Diesel Engine: Fuel System
S4S Diesel Engine: Lubrication System
S4S Diesel Engine: Cooling System
S4S Diesel Engine: Inlet and Exhaust System
S4S Diesel Engine: Electrical System
S4S Diesel Engine: Adjustment, Bench Test, Performance Tests
S4S Diesel Engine: Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT DP25N FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Clark dpx 30 forklift service repair manualfjkskefksmeme
This document provides maintenance instructions for Clark industrial trucks. It is intended only for Clark dealers and contains copyrighted information that should not be distributed. The document includes an index listing maintenance groups covering various truck systems. Safety precautions are outlined that technicians should follow when working on trucks.
Clark gpx 30 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an engine lift. Installation involves mounting the torque converter to the engine flywheel through an access port and raising the transmission into place on the forklift.
Clark dpx 55 forklift service repair manualfjkskefksmeme
This document provides maintenance instructions for Clark industrial trucks. It is intended only for Clark dealers and should not be sold or distributed. The document contains a table of contents that lists maintenance groups and sections for topics like engines, brakes, hydraulics, and specifications. Safety instructions are provided, emphasizing that only trained personnel should perform maintenance following the manufacturer's procedures.
Clark gpx 55 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an lifting device. Installation involves mounting the torque converter to the engine flywheel through an access port and lifting the transmission into place and reconnecting components. Safety precautions are noted such as securing the forklift with blocks and using adequate lifting equipment.
Clark dpx 55 forklift service repair manualdikdkskdmmd
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark gpx 30 forklift service repair manualfhjsjekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts, and using lifting equipment to lower the transmission from the forklift while leaving the engine in place. Reinstallation involves mounting the torque converter to the transmission, inserting the transmission under the lifted forklift, and reconnecting all components. The process is described in 21 steps for removal and 8 steps for installation.
Clark gpx 30 forklift service repair manualfjjskedmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's recommendations and specifications using genuine Clark parts.
Clark dpx 30 forklift service repair manualfdhjsekdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts, and using lifting equipment to lower the transmission from the forklift while leaving the engine in place. Reinstallation involves mounting the torque converter to the transmission, inserting the transmission under the lifted forklift, and reconnecting all components. The process is intended for Clark dealers and requires properly blocking and lifting the forklift.
Clark gpx 55 forklift service repair manualfjjskedmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's procedures and recommendations.
Clark dpx 55 forklift service repair manualjdfjskekmdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark dpx 55 forklift service repair manualfdhjsekdme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting all transmission connections, draining the oil, removing mounting bolts and lowering the transmission out of the truck using lifting equipment. Installation involves bolting the torque converter to the engine flywheel through an access port, then lifting the transmission into place and reconnecting all lines and linkages. Safety precautions are noted such as securing the truck before starting and keeping inspection openings covered.
Clark gpx 55 forklift service repair manualfhjsjekdmme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained technicians to perform maintenance following the procedures in the manual.
Clark gpx 30 forklift service repair manualdikskedmdm
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained technicians to perform maintenance following the procedures in the manual.
Clark dpx 30 forklift service repair manualjdfjskekmdme
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's recommendations and specifications using genuine Clark parts.
Clark gpx 55 forklift service repair manualdikskedmdm
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained technicians to perform maintenance following the procedures in the manual.
Clark dpx 30 forklift service repair manualdikdkskdmmd
This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained technicians to perform maintenance following the procedures in the manual.
This document provides maintenance information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes specifications, planned maintenance schedules, adjustment procedures, and electrical and transmission repair instructions. The planned maintenance section outlines safety checks and lubrication schedules to perform at regular intervals, such as daily, monthly, and yearly, to keep the trucks in good operating condition.
This document provides specifications, maintenance schedules, adjustment procedures, and safety information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to keep the trucks safely operating, including inspections, operational checks, cleaning, lubrication, and adjustments. The document emphasizes safety practices for maintenance, such as raising the wheels, disconnecting power, and using blocks before working under lifted components.
This document provides maintenance information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes specifications, planned maintenance schedules, adjustment procedures, and electrical and transmission repair instructions. The planned maintenance section outlines safety checks and lubrication schedules to perform at regular intervals, such as daily, monthly, and yearly, to keep the trucks in good operating condition.
This document provides specifications, maintenance schedules, adjustment procedures, and safety guidelines for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to ensure safe operation and maximize component life. Safety practices for maintenance include properly positioning trucks, disconnecting power sources, and following the manufacturer's procedures. Only trained personnel should perform maintenance following the instructions in this manual.
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2. INDUSTRIAL TRUCK DIVISION
MARKETING TRAINING DEPT.
CLARK
OWNER SAFE MAINTENANCE PRACTICES
Powered industrial trucks may become
hazardous if adequate maintenance is
not done. Therefore, maintenance
facilities, pgrsonnel and procedures
must be provided.
Maintenance and inspection of all
powered industrial trucks should be
done in agreement with the recommenda-
tion in this manual and the following
practices.
1. A scheduled preventive maintenance,
lubrication, and inspection system
must be followed.
2. Only qualified and authorized
personnel should be permitted to
maintain, repair, adjust, and
inspect industrial trucks.
3. Before Leaving The Truck:
A. Stop Truck.
B. Fully lower the load engaging
means.
C. Put directional controls in
neutral.
D. Apply the parking brake.
E. Stop the engine or turn off
power.
F. Lock the control or ignition
circuit.
G. Put blocks at the wheels if
truck is on a ramp, or being
worked on.
4. Before Working On Truck:
A. Raise wheels free of floor or
disconnect power source.
B. Use blocks or other positive
truck positioning devices.
C. Put blocks under the load
engaging means, innennast(s),
or chassis before working
under them.
Before working on engine fuel
system of gasoline powered trucks
with gravity feed fuel systems,
make sure fuel shutoff valve is
closed.
Before working on engine fuel
system of LP gas powered trucks,
close LP gas cylinder valve and
run engine until there is no more
fuel in the system and engine
stops running.
Operation to check performance of
the truck or attachments must be
done in a clear, authorized, safe
area.
Before Starting To Operate The Truck:
A. Be in operating position.
B. Push clutch (or brake pedal
on automatic transmission
and electric trucks).
C. Put the directional controls
in neutral.
D. Start engine or turn on power.
E. Before operating truck, check
functioning of lift and tilt
systems, directional and speed
controls, steering, warning
devices, brakes, and any
attachment. (If used)
F. Release parking brake.
- continued -
1023-Z REV SEP 83 (FRONT)
3. INDUSTRIAL TRUCK DIVISION
CMRKMARKETING TRAINING DEPT
OWNER SAFE MAINTENANCE PRACTICES (CONT.)
6. Avoid fire hazards and have fire
protection equipment available.
Do not use an open flame to check
level, or for leakage, of fuel,
electrolyte or coolant. Do not use
open pans of fuel or flammable
cleaning fluids for cleaning parts.
7. Provide ventilation to the work
area, vent exhaust fumes, and
keep shop clean and floor dry.
8. Handle LP gas cylinders with care.
Do not drop, dent, or damage in
any way.
9.
10.
11.
12.
Brakes, steering mechanisms, con-
trol mechanisms, warning devices,
lights, governors, lift overload
devices, guards and safety devices
must be inspected regularly and
maintained in a safe operating
condition.
All parts of lift and tilt mechan-
isms and frame members must be
carefully and regularly inspected
and maintained in a safe operating
condition.
Special trucks or devices designed
and approved for hazardous area
operation must receive special
attention to make sure that maint-
enance keeps the original,
approved safe operating features.
Fuel systems must be checked for
leaks and condition of parts.
Extra special consideration must
be given in the case of a leak in
the fuel system. Action must be
taken to prevent the use of the
truck until the leak has been
corrected.
13.
14.
15.
16.
17.
18.
All hydraulic systems must be
regularly inspected and maintained
in conformance with good practice.
Tilt cylinders, valves, and other
like parts must be checked to make
sure that "drift" has not devel-
oped to the extent that it would
create a hazard.
Capacity, operation and maintenance
instructions plates, tags, or
decals must be maintained in
legible condition.
Batteries, motors, controllers,
limit switches, protective devices,
electrical conductors and connec-
tions must be inspected and
maintained in conformance with good
practice. Special attention must
be paid to the condition of elec-
trical insulation.
Industrial trucks must be kept in
a clean condition to minimize fire
hazards and help in the detection
of loose or defective parts.
Modifications and additions which
affect capacity and safe truck
operation must not be done by
the customer or user without
manufacturers prior written ap-
proval. Capacity, operation and
maintenance instruction plates,
tags or decals must be changed
accordingly.
Care must be taken to make sure
that all replacement parts are
interchangeable with the original
parts and of a quality equal to
that provided in the original
equipment.
1023-Z REV SEP 83 (BACK)
4. INDUSTRIAL TRUCK DIVISION
MARKETING TRAINING DEPT.
SAFETY MESSAGES
PLEASE READ AND UNDERSTAND THE SAFETY MESSAGES
SHOWN BELOW BEFORE YOU DO ANY WORK ON A LIFT TRUCK
NAMEPLATES & DECALS LIFT TRUCK MAINTENANCE
DO NOT OPERATE A LIFT TRUCK
WITH DAMAGED OR LOST DECALS
AND NAMEPLATES. REPLACE THEM
IMMEDIATELY. THEY CONTAIN
IMPORTANT INFORMATION.
DO NOT WORK ON THIS TRUCK
UNLESS YOU ARE TRAINED AND
AUTHORIZED AND KNOW THE
CORRECT MAINTENANCE PROCE-
DURES.
PERSONAL INJURY
WEAR EYE GLASSES, SAFETY
SHOES AND CORRECT FITTING
CLOTHING WHEN WORKING ON
LIFT TRUCKS. INJURY CAN
RESULT IF YOU DO NOT WEAR
PROTECTION.
FALLING FORKS
DO NOT WALK OR STAND UNDER
RAISED FORKS. THE FORKS CAN
FALL AND CAUSE INJURY OR
DEATH.
AIR PRESSURE
WEAR EYE PROTECTION & PROTEC-
TIVE CLOTHING WHEN CLEANING
OR DRYING WITH AIR PRESSURE.
REDUCE PRESSURE TO [207 kPa]
30 PSI. DEBRIS REMOVED WITH
AIR PRESSURE CAN CAUSE INJURY.
HYDRAULIC FLUID PRESSURE
DO NOT USE YOUR HANDS TO CHECK
FOR HYDRAULIC LEAKAGE. FLUID
UNDER PRESSURE CAN PENETRATE
YOUR SKIN AND CAUSE SERIOUS
INJURY.
1315-Z FEB 84
6. INDUSTRIAL TRUCK DIVISION
CUSTOMER SERVICES ENGINEERINGDEPARTMENT, BATTLE CREEK
FOREWORD
PLANNED MAINTENANCE SECTION
The Planned Maintenance Frocedures located in the front
of this book provide a basic step by step guide which
should be followed in servicing the vehicle, Adjustment
Frocedures, specifications and other data including
lubrication guides, are found in the rear of this book
and are listed under GROUP and Section Numbers. Refer to
the Index or the Product Identification Card.
About Planned Maintenance
Planned Maintenance is a program in which
inspections, minor adjustments, lubrication, oil
changes and replacement of filters are performed
on a scheduled and systematic basis. A solid
PM program should incorporate a method of record
keeping which enables you to better determine FM
schedules and enables you to track the
maintenance costs per machine.
An effective PM program should incorporate
two basic phases:
1. An inspection performed by the driver
or maintenance man at the beginning of each
shift. This is a quick visual check for obvious
damage and leaks *.. a check of engine oil and
water levels, lights, instruments and warning
devices.
2. THE PLANNED MAINTENANCE ROUTINE IS
BASED ON 50 TO 250 OPERATING HOURS . . . WITH THE
INTERVAL BE I NG DETERM INED BY OPERATING
CONDITIONS.
Records will tel 1 you how often FM should
be done. If an operation is clean and not
punishing, a PM interval can be extended. If an
operation is extremely dirty and punishing, the
PM interval may have to be reduced. Thus o“.
the PM interval can be tailored to answer the
needs of your operation.
If the FM is religiously followed, needs
for repair, major adj us tment and component
replacement will be discovered automatically and
such work will be done only as needed. For
instance, brake checks which are part of the FM
wi I1 uncover the need for adjustments and/or
repairs which may be required periodically,
Who can say? The point is that this will be
done only when needed and that’s true for all
systems and components, Thus, in this program
we are able to eliminate 500, 1000 and 2000 hour
inspections and the things normally covered in
these inspections will be done only when the PM
uncovers the need for repairs.
The objectives of PM are:
1, To reduce costly unscheduled downtime,
2, Reduce maintenance costs.
3. Increase vehicle productivity.
4. Above all, to increase personal safety
of drivers and other personnel.
Inspection Forms
To insure that the daily inspection and PM
are properly performed, we recommend the use of
the inspection forms in GROUP 40. Such forms
not only provide a guide for the inspections and
procedures, but serve as a record in tracking
maintenance requirements for each vehicle.
Moreover, they will assist you in determining
when to schedule a vehicle for major repairs
which can be done without the disruptive effect
of unscheduled downtime.
Inspection Forms may be purchased from
your local CLARK Dealer.
SPECIAL NOTICE TO ALL
USERS OF THIS MANUAL.
IF .e. in the process of using this manual for PM procedures, adjustments, references, etc . . .
you find that this manual can be improved in any way, put your ideas in writing and send them
to:
CUSTOMER SERVICES ENGINEERING
CLARK EQU I PMENT COMPANY
BATTLE CREEK, MICHIGAN (49016)
We can’t promise that your idea wi 11 be used, but it will be seriously considered. If you do
submit any such ideas, please understand that Clark Equipment Company can use it without
obligation.
Page 2 Code: PM-273, REV JUL 77
7. cl!mw PM
1. Alternator Maintenance ............
GROUP 12, Section 1
2. Axle End Lubrication . . . . . . . . . . . . . .
GROUP 20, Section 1
3. Bearings (Steer Wheel).............
GROUP 26, Section 3
4. Brake Adjusters (Service) . . . . . . . . .
GROUP 23, Section 3
5. Brake Bleeding ....................
GROUP 23, Section 1
6. Brake Pedal Adjustment ............
GROUP 23, Section 2
7. Clutch Adjustment .................
GROUP 04, Section 1
8. Cooling System Maintenance . . . . . . . .
GROUP 01, Section 2
9. Fuel Pump Tests ...................
GROUP 02, Section 2
10. Governor Adjustment ...............
GROUP 02, Section 1
11. Hydraulic System Pressure Check . . .
GROUP 30, Section 1
12. Lift Chains .......................
GROUP 34, Section 2
13. Lubrication Charts . . . . . . . . . . . . . . . .
GROUP 01, Section 1
14. Lubrication Key ............. . . . . . .
GROUP 40, Section 4
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
Driver Restraint System Checks ...
GROUP 39, Section 1
Name Plates & Machine Stampings ...
GROUP 40, Section 1
Parking Brake Adjustment ..........
GROUP 23, Section 4
PM Inspection & Drivers Daily
Inspection Forms ..................
GROUP 40, Section 3
Specifications ....................
GROUP 40, Section 2
Steering Adjustments ..............
GROUP 26, Section 2
Steering Gear Adjustment ..........
GROUP 25, Section 1
Steering Pressure Check ...........
GROUP 26, Section 1
Transmission Fluid Aeration
GROUP 06, Section 2
Transmission Fluid Cooling . . . . . . . .
GROUP 06, Section 3
Transmission Pressure Checks ......
GROUP 06, Section 1
Upright Adjustment ................
GROUP 34, Section 1
Wheels & Tires ....................
GROUP 22, Section 1
Code: PMA-273, REV MAY 84 Page 3
8. INDUSTRIAL TRUCK DIVISION
SERVICE ENGINEERING DEPARTMENT, BATTLE CREEK
ABOUT PM
A special coding system on the PM check sheet
allows the PM man to efficiently report truck
condition, with a minimum number of words. AS
the PM is performed, a check is made on the
check sheet indicating truck condition regarding
a potential problem, or needs urgent repair.
Whenever a system or component is faulty or un-
safe, it must be noted on the PM check sheet,
and reported to the designated authority at the
conclusion of the PM.
What should a PM include? The best answer is to
go through a PM based on the knowledge and ex-
perience of PM men, service managers, engineers
and customer services engineering personnel o
P.M. OBJECTIVES? To reduce costly unscheduled
downt i me, reduce maintenance costs, increase
truck productivity, and . . . above all . . . to
increase personal safety of drivers and other
personne 1 . These worthwhile ends can be met
only through sensible, consistent measures which
include . . .
1. Complete inspection to uncover minor or
potential trouble before it becomes major.
2. Air cleaning and lubricating the machine to
reduce dirt damage and excessive wear.
3. Making adjustments to assure proper and safe
functioning of systems and components.
Fig. 12618
What should a
P. M. include?
0C-r 73 Page 4
Fig. 10889
Code: PM -273
9. INDUSTRIAL TRUCK DIVISION
SERVICE ENGINEERING DEPARTMENT, BATTLE CREEK
Make a quick visual check of the truck. Look
for signs of obvious and heavy leaks.
Check mounting and condition of the driver’s
overhead guard.
Check the condition of the load back rest.
Fig. 12141
Fig. 12142
Fig. 12143
Code : PMA-273 OCT 73 Page 5
10. INDUSTRIAL TRI JCK DIVISION
SERVICE ENGINEERING DEPArRTMENT, BATTLE CREEK
Check for excessive leakage at the lift cylinder.
Check for damaged chains.
Check chain adjustment by making sure the chains
are under equal tension . . . and by . . .
Fig. 12144
Fig. 12145
OCT 73 Page 6
Fig. 12146
Code : PMA-273
11. INDUSTRIAL TRUCK DIVISION
SERVICE ENGINEERING DEPARTMENT, BATTLE CREEK
. . . checking wear patterns in the rai Is. A wear
pattern like this indicates that chain adjustment
is about right. But . . .
. . . a wear pattern like this means that the
chains are too long and must be adjusted to
correct length.
Check the forks to make sure they are not bent
or broken.
Fig. 12147
Fig. 12148
Code: PMA-273 OCT 73
Fig. 12149
Page 7
12. INDUSTRIAL TRUCK DIVISION
CUSTOMERSERVICESGROUP
Check the fork latches to make sure
they work properly.
Standard Uprights: Deck Numbers
beqinninq with an “F”.
Check the Fabreeka (Stop) Pads for
damage, and check to make sure the pads
contact the rail tie bar at the same
time when lowering inner slide.
Reference: Fig. 10910.
With innerslide fully lowered, both
stop blocks must contact rail tie bar.
Full Free Lift Uprights: Deck Numbers
beqinninq with an “Ml’.
Check the Fabreeka (Stop) Pads for
damage, and see if there is some
clearance between bottom of pad/s and
tie bar. Pads must not contact tie bar.
Reference: Fig. 10911 o
Check to make sure inner rails are not
lower than outer rails.
Fig. 12150
PADS MUST-CONTACT
OUTER RAIL T1E BAR
INNER RAtL
/
Fig, 10910
I FABREEKA PADS MUST NOT
Fig. 10911
Page 8 Code: PM-273, REV MAY 76
13. Check tires for excessive wear and cuts and pry
out of tire treads any objects which could dam-
age the tires. Also check wheel lug nuts for
tightness and make sure none are missing.
Fig. 12151
Now . . . check the brake pedal for free play and
the brake pedal pad for excessive wear.
Next . . . check the neutral starting switch by
Fig. 12152
14. INDUSTRIAL TRl
SERVICE ENGINEERING DEPP
JCK DIVISION
hRTMENT, BATTLE CREEK
. . . check the neutral starting switch after the
floorboard is removed. At that time, make sure
the wires are spread as shown. If the engine
still starts in gear, the switch must be adjus-
ted or replaced.
Next . . . check inching. To do this . . . start
the engine, engage the transmission, accelerate,
and depress the brake pedal until the transmis-
sion disengages. While sti 11 accelerating,
release the pedal slowly. The truck should inch
smoothly as the pedal is released. Also check
the pedal for sponginess and to make sure it
doesn’t hit the floorboard.
Now . . . check the power steering. To do this,
drive slowly forward and cramp the hand wheel
full right and left . . . to reduce tire wind-up
and to neutralize the power steering booster
valve.
Fig. 12154
Fig. 12155
OCT 73 Page IO
Fig. 12156
Code : PM4-273
15. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
16. INDUSTRIAL TRUCK DIVISION
SERVICE ENGINEERING DEPARTMENT, BATTLE CREEK
Then . . . check drive tire inside turning diam-
eters which should be about equal in forward
left and right turns. While driving, listen for
unusual drive train noise. Next . . .
Fig. 11459
. . . cramp the hand wheel very hard to left and
right . . . with engine idling and truck not mov-
ing. The engine should not lug down. If it
does, power steering adjustment is indicated.
Fig. 12158
Now . . . check for upright free play and racking
by tilting the upright fore and aft with the
forks fully raised. If there is excessive free
play between rails and channels, upright adjust-
ment is required. If there is racking, adjust-
ment of cylinder rod yokes is required.
Fig. 12159
Code: PMA-273 OCT 73 Page 11
17. INDUSTRIAL TRUCK DIVISION
SERVICE ENGINEERING DEPARTMENT, BATTLE CREEK
i!ext . . . check instruments, horn, head and tail
1ights, indicator lights, and warning 1ights.
Nod . . . r*move the side hoods . . .
. . . remove the floor board and . . .
Fig. 12160
Fig. 12161
18. INDUSTRIAL TRUCK DIVISION
CUSTOMER SERVICES EN6lNEERlN6 DEPARTMENT, BATTLE CREEK
Expose the engine compartment by lifting the
seat and swinging the battery out.
q!
WARNING-------
DO NOT WELD IN THE VICINITY OF THE
FUEL TANK TO AVOID AN EXPLOSION AND
PERSONAL INJURY.
Fig. 12163
Use a two-foot extension on the air hose and
clean the radiator from the counterweight side.
q! WARNING-------
DO NOT USE AIR PRESSURE GREATER THAN
30 PSI. WEAR GOGGLES WHEN CLEANING
WITH AIR PRESSURE TO PROTECT YOUR EYES.
Fig. 12164
Clean the radiator from the engine side.
Clean the engine.
Fig. 12165
Code: PM-273, REV MAY 81 Page 13