This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's procedures and recommendations.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gps standard forklift service repair manualfjjskedmme
- This document is a service manual intended for CLARK dealers providing maintenance and repair information for CLARK lift trucks.
- It contains general safety practices and precautions for working on lift trucks, identifying safety signs and messages, and product identification information. Technicians are instructed to read all safety information before performing any repairs.
Clark gpx 30 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an engine lift. Installation involves mounting the torque converter to the engine flywheel through an access port and raising the transmission into place on the forklift.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
Clark cmp18 forklift service repair manualfjkskefksmeme
This document provides safety guidelines for maintaining forklifts. Some key points include:
- Only trained personnel should perform maintenance. Proper ventilation, fire protection and truck positioning is required.
- Inspect brakes, steering, controls and other components regularly. Make no modifications without approval.
- Use genuine replacement parts equal to or better than original equipment. Take care when removing heavy components.
- Address any fuel leaks immediately and do not operate the forklift until repaired. Refer to relevant safety standards for additional guidance.
Clark GPX 35 Forklift Service Repair Manual.pdffujsekmd9dik
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gps standard forklift service repair manualfjjskedmme
- This document is a service manual intended for CLARK dealers providing maintenance and repair information for CLARK lift trucks.
- It contains general safety practices and precautions for working on lift trucks, identifying safety signs and messages, and product identification information. Technicians are instructed to read all safety information before performing any repairs.
Clark gpx 30 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an engine lift. Installation involves mounting the torque converter to the engine flywheel through an access port and raising the transmission into place on the forklift.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
Clark cmp18 forklift service repair manualfjkskefksmeme
This document provides safety guidelines for maintaining forklifts. Some key points include:
- Only trained personnel should perform maintenance. Proper ventilation, fire protection and truck positioning is required.
- Inspect brakes, steering, controls and other components regularly. Make no modifications without approval.
- Use genuine replacement parts equal to or better than original equipment. Take care when removing heavy components.
- Address any fuel leaks immediately and do not operate the forklift until repaired. Refer to relevant safety standards for additional guidance.
Clark GPX 35 Forklift Service Repair Manual.pdffujsekmd9dik
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 40 Forklift Service Repair Manual.pdfufjsjekmdd8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 40 Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 40 Forklift Service Repair Manual.pdf8sjkdkdmdmdm
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdfudjkskmdm4e
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdffujsekmd9dik
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 40 Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, with page footers remaining unchanged from the earlier version. The manual provides maintenance and repair instructions for Clark lift trucks.
Clark GPX 50E Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdffujeikdmdmd5
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 40 Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 40 Forklift Service Repair Manual.pdffujeikdmdmd5
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 35 Forklift Service Repair Manual.pdfufjsjekmdd8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdf8sjkdkdmdmdm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdff8usejdkdmmd2
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdfufjsjekmdd8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 50E Forklift Service Repair Manual.pdfudjkskmdm4e
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections covering engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Safety practices for maintenance are outlined.
Clark GPX 35 Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 50E Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 35 Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdff8usejdkdmmd2
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 40 Forklift Service Repair Manual.pdff8usejdkdmmd2
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
This document contains a table of contents and specifications for parts related to the engine, fuel, exhaust, cooling, air conditioning, and intake systems of a Massey Ferguson TH.8043 130 S3A telescopic handler. It includes over 50 numbered items with descriptions and part numbers for components such as the radiator, muffler, hoses, clamps, sensors, and other engine accessories. The parts are grouped into sections for each vehicle system and subsystems.
The document is a parts catalog for a Massey Ferguson TH.7030 ST4 telescopic handler. It lists parts for the engine, fuel, and exhaust systems across multiple pages, with each page covering a different subsystem. The parts are organized in a table with the part number, quantity, description, and any additional comments. The parts listed include components for the cooling system, air intake, exhaust system, SCR system housing, and other engine systems.
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The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
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The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, with page footers remaining unchanged from the earlier version. The manual provides maintenance and repair instructions for Clark lift trucks.
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The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
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The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 40 Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
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The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
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This document contains a table of contents and specifications for parts related to the engine, fuel, exhaust, cooling, air conditioning, and intake systems of a Massey Ferguson TH.8043 130 S3A telescopic handler. It includes over 50 numbered items with descriptions and part numbers for components such as the radiator, muffler, hoses, clamps, sensors, and other engine accessories. The parts are grouped into sections for each vehicle system and subsystems.
The document is a parts catalog for a Massey Ferguson TH.7030 ST4 telescopic handler. It lists parts for the engine, fuel, and exhaust systems across multiple pages, with each page covering a different subsystem. The parts are organized in a table with the part number, quantity, description, and any additional comments. The parts listed include components for the cooling system, air intake, exhaust system, SCR system housing, and other engine systems.
This document provides parts information for a Massey Ferguson 89410/89410(L) telescopic handler, including:
- A list of 43 parts that make up the main frame, with part numbers, quantities, descriptions, and comments.
- A list of 9 parts that make up the counterweights and attachments on the frame.
- A list of 20 parts that make up the fuel system including the fuel tank and attachments.
- A list of 27 parts that make up the engine cover.
- A list of 21 parts that make up the engine support.
- A list of 30 parts that make up the cab.
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Massey ferguson mf 9305 telescopic handler europe parts catalogue manualfjjskedmme
This document provides a table of contents and component listings for the engine, fuel, and exhaust systems of a Massey Ferguson MF 9305 telescopic handler. It includes over 50 pages detailing over 1000 individual components that make up these various mechanical systems of the vehicle. The pages provide diagrams and lists of parts, their numbers, quantities, and brief descriptions.
Massey ferguson mf 9205 telescopic handler parts catalogue manualfjjskedmme
This document provides a list of parts for a Massey Ferguson MF 9205 telescopic handler, including the main frame, counterweight, engine support and cover, cab installation, cab windows and door, and tractor cab windscreen wiper. It includes the part numbers, quantities, descriptions, and comments for 76 total parts.
This document provides parts information for a Massey Ferguson 8947 telescopic handler, including:
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- A list of 28 parts for the engine cover and attachments from another serial number range.
- A list of 18 parts for the engine support system.
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Massey ferguson mf 8947 telescopic handler (3636 11187-999) parts catalogue...fjjskedmme
This document provides a table of contents and specifications for engine, fuel, exhaust and other systems for a Massey Ferguson MF 8947 telescopic handler. It includes over 30 pages detailing individual parts, part numbers, quantities and references for the engine, drivetrain, hydraulic, electrical and other systems. The level of detail provided in the document allows for identification and ordering of replacement parts for maintenance and repair of the telescopic handler.
Massey ferguson mf 8947 t3 (a8 hh13000 99999) mf 8947 cd t3 (a8hj13000-99999...fjjskedmme
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This document provides part numbers and descriptions for engine components of Massey Ferguson MF 8937 and MF 8939 telescopic handlers, including:
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This document contains parts lists and diagrams for components of Massey Ferguson MF 8925/8926 telescopic handlers, including the main frame, counterweights, fuel system, engine cover, engine support, and cab. It provides detailed part numbers, quantities, descriptions and comments for each item listed. Footnotes indicate some seals and components should be ordered by the meter or are not serviced.
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Massey ferguson 9790 combine eff n america sn hm36101 eff s america sn 000 c9...fjjskedmme
This document contains listings of part numbers and descriptions for decals and labels used on a Massey Ferguson 9790 combine harvester. It includes decals for both North America and South America models, listing decals for the left side, front, right side and rear of the harvester. There are over 30 different decals described for labeling various parts, warnings and safety information.
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This document provides a table of contents and specifications for engine parts of a Massey Ferguson 9560 combine from 2012-2014, including the cylinder block, engine and mounting components, fuel lines and filters, and engine electrical systems. It lists over 100 individual parts that make up these engine systems, providing part numbers, descriptions, and other technical details for each component.
This document provides a table of contents and parts lists for a Massey Ferguson 9560 combine harvester engine and related systems. It includes over 40 pages detailing over 1000 individual part numbers for components such as the cylinder block, fuel injection system, engine mounts, sensors, wiring harnesses, filters and more. The level of detail provided allows for identification and ordering of any replacement part for the combine harvester engine.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
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3. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Pictorial Index
Group23 -
Group 25
- Group 32
c
Group 34
!- Group 20
Group 22
Group 06
Group 29
Group 38l
Group 30
Group 40
+-z)
Group 14
SM 593, JAN ‘93
4. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CONTENTS
Contents of this Manual
Group
00
00
00
00
01
01
01
01
01
02
02
02
02
02
02
06
06
06
06
06
14
14
14
14
20
20
20
20
20
22
22
22
Section Description
1
2
3
1
2
2
1
2
INTRODUCTION
Safety
Planned Maintenance
ENGINES
Engine Removal
Diesel Workshop Manual
Gas/LPG Workshop Manual
COOLING SYSTEM
Troubleshooting
Cooling System Testing and Maintenance
Fan Belt Replacement
Radiator Removal
FUEL SYSTEM
Fuel Pump Pressure .Test
The IMPCO Fuel System
Carburetor Overhaul
Velocity Governor Overhaul
Removal of IMPCO Vaporizing System
TRANSMISSION
Transmission Checks
Draining and Refill
Transmission Removal
Transmission Overhaul
ELECTRICAL SYSTEM
Wiring Color Code
Wiring Diagrams
Electrical Checks
DRIVE AXLE
Axle End Lubrication
Axle End Removal
Axle Ends Overhaul
Differential Overhaul
WHEELS AND TIRES
Lifting, Jacking, and Blocking
Wheels and Tires Mounting
(continued on next page)
SM 593, JAN ‘93 0 Clark Material Handling Company 1993 Contents-l
5. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group
23
23
23
23
23
23
23
23
25
25
25
25
26
26
26
26
26
26
26
29
29
29
30
30
30
30
30
32
32
32
32
34
34
34
34
34
34
34
34
38
38
40
40
40
40
40
40
Section Description
1
2
3
1
2
1
2
3
1
BRAKING/INCHING SYSTEM
System Description/Troubleshooting
Brake and Inching System Bleeding
Brake and Inching Pedals Adjustment
Master Cylinder Overhaul
Power Booster Overhaul
Brake Caliper Overhaul
Parking Brake
STEERING COLUMN AND GEAR
Troubleshooting
Steering Column and Gear Removal
Char-Lynn Steering Control Unit (Steering gear)
STEER AXLE
Steer Axle Removal
Steer Axle Overhaul
Steering System Adjustment
Steer Cylinder Removal
Steer Axle Wheel Bearings
Steer Cylinder Overhaul
HYDRAULIC SUMP, FILTERS, AND PUMP
Hydraulic Sump and Filters
Hydraulic Pump Troubleshooting & Overhaul (Vane Type)
HYDRAULIC VALVE/LIFT CIRCUIT
Hydraulic System Pressure Check
Hydraulic Valve Overhaul
Hydraulic Valves
Hydraulic Schematic
TILT CYLINDERS
Tilt Cylinder Removal
Tilt Cylinder Overhaul
Tilt Lock Valve
UPRIGHTS
Troubleshooting and Visual Inspection
Operational Checks
Carriage Check and Adjsutment
Upright Check and Adjustment
Cylinder Repair
Lift Chain Maintenance
Upright Removal and Replacement
COUNTERWEIGHTS
Counterweight Removal and Installation
SPECIFICATIONS
Namplates/Decals
General Specifications
PM Inspection and Drivers Daily Inspection Forms
Recommended Lubricants & Lubricant Specifications
Lubrication Intervals
Contents-2 SM 593, JAN ‘93
6. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
INTRODUCTION
INTRODUCTION
Safety ................................................................................. Section 1
Planned Maintenance ........................................................ Section 2
SM 593, JAN ‘93 Introduction
7. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
ElfIRK Introduction
Safety
Safety Signs and Messages ................................................................................... 2
User Safe Maintenance Practices ........................................................................ 2
SM 593, Jan ‘93 Safety-l
8. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction Cl!mK
Safety Signs and Messages
Safety signs and messages are placed in this manual
and also on the lift truck to provide instructions and
to identify specific areas where potential hazards
exist and special precautions should be taken. Be
sure you know and understand the meaning of these
instructions, signs, and messages. Damage to the
truck, death, or serious injury to you or other persons
may result if these messages are not followed.
NOTICE
This message is used when special in-
formation, instructions or identifica-
tion is required relating to procedures,
equipment, tools, pressures, capacities
and other special data.
IMPORTANT
This message is used when special pre-
cautions should be taken to ensure a
correct action or to avoid damage to
or malfunction of the truck or a com-
ponent.
A
! CAUTION
This message is used as a reminder of
safety hazards which can result in per-
sonal injury if proper precautions are
not taken.
A WARNING
This message is used when a hazard
exists which can result in injury or
death if proper precautions are not
taken.
A DANGER
This message is used when an extreme
hazard exists which can result in in-
jury or death. or serious injury if
proper precautions are not taken.
NOTE: The above terms have been adopted by
Clark Material Handling Company. The same terms
may be used in different context in service literature
supplied directly or indirectly by vendors of truck
components.
User Safe Maintenance
Practices
The following instructions have been prepared from
current industry and government safety standards
applicable to industrial truck operation and mainte-
nance. These recommended procedures specify con-
ditions, methods, and accepted practices that aid in
the safe maintenance of industrial trucks. They are
listed here for the reference and safety of all workers
during maintenance operations. Carefully read and
understand these instructions and the specific main-
tenance procedures before attempting to do any re-
pair work.
When in doubt of any maintenance procedure, please
contact your local Clark dealer.
1.
2.
3.
Powered industrial trucks can become haz-
ardous if maintenance is neglected. There-
fore, suitable maintenance facilities, trained
personnel, and procedures must be provided.
Maintenance and inspection of all powered
industrial trucks shall be done in conform-
ance with the manufacturer’s recommenda-
tions.
A scheduled planned maintenance, lubrica-
tion, and inspection program shall be fol-
lowed.
Safety-2 SM 593, Jan ‘93
9. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Cl!YRK Introduction
4.
5.
6.
7.
8.
9.
10.
11.
Only trained and authorized personnel shall
be permitted to maintain, repair, adjust, and
inspect industrial trucks. Work should be
performed in accordance with the
manufacturer’s specifications.
Properly ventilate work area, vent exhaust
fumes, and keep shop clean and floor dry.
Avoid fire hazards and have fire protection
equipment present in the work area. Do not
use an open flame to check for level or leak-
age of fuel, electrolyte, or coolant. Do not use
open pans of fuel or flammable cleaning
fluids for cleaning parts.
Before starting work on truck:
a. Raise drive wheels off of floor or discon-
nect power source and use blocks or other
positive truck positioning devices.
b. Disconnect battery before working on the
electrical system.
Before working on engine fuel system of
gasoline- or diesel-powered trucks, be sure
the fuel shut-off valve is closed.
Operation of the truck to check performance
must be conducted in an authorized, safe,
clear area.
Before starting to drive truck:
a.
b.
C.
d.
e.
Be in operating position.
Be sure parking brake is engaged.
Put direction control in neutral.
Start engine.
Check functioning of direction and speed
controls, steering, brakes, warning de-
vices, and any load handling attachments.
Before leaving ttruck
a. Stop truck.
b. Put directional control in neutral.
c. Apply the parking brake.
12.
13.
14.
15.
16.
17.
18.
19.
d. Stop the engine by turning off the ignition
circuit.
e. Put blocks at the wheels if truck is on an
incline.
Brakes, steering mechanisms, control mecha-
nisms, warning devices, lights, governors,
guards, safety devices, and frame members
must be carefully and regularly inspected and
maintained in a safe operating condition.
Special trucks or devices designed and ap-
proved for hazardous area operation must
receive special attention to ensure that main-
tenance preserves the original, approved, safe-
operating features.
Fuel systems must be checked for leaks and
condition of parts. Extra special consider-
ation must be given in the case of a leak in the
fuel system. Action must be taken to prevent
the use of the truck until the leak has been
corrected.
The truck manufacturer’s capacity, opera-
tion, and maintenance instruction plates, tags,
or decals must be maintained in legible con-
dition.
Batteries, motors, controllers, limit switches,
protective devices, electrical conductors, and
connections must be inspected and main-
tained in conformance with good practice.
Special attention must be paid to the condi-
tion of electrical insulation.
To avoid injury to personnel or damage to the
equipment, consult the manufacturer’s pro-
cedures in replacing contacts on any battery
connection.
Industrial trucks must be kept in a clean
condition to minimize fire hazards and help in
the detection of loose or defective parts.
Modifications and additions that affect ca-
pacity and safe truck operation must not be
done without the manufacturer’s prior writ-
ten approval. Capacity, operation and main-
SM 593, Jan ‘93 Safety-3
10. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction
20.
21.
tenance instruction plates, tags, or decals must
be changed accordingly.
Care must be taken to assure that all replace-
ment parts, including tires, are interchange-
able with the original parts and of a quality at
least equal to that provided in the original
equipment. Parts, including tires, are to be
installed per the manufacturer’s procedures.
Always use genuine CLARK or CLARK-
approved parts.
Use special care when removing heavy com-
ponents from the truck, such as counterweight,
seat deck, upright, etc. Be sure that lifting and
handling equipment is of the correct capacity
and in good condition.
NOTICE
You should also be familiar with addi-
tional operating and maintenance
safety instructions contained in the fol-
lowing publications:
ANSI/ASME B56.1 - 1988 Operator Control-Indus-
trial Tow Tractors (Safety Standard For Powered
Industrial Trucks). Published by: Society of Me-
chanical Engineers, United Engineering Center, 345
E. 47th Street, New York, NY 10017.
NFPA 505- 1982: Fire Safety Standard for Powered
Industrial Trucks: Type Designations, Areas of Use,
Maintenance and Operation. Available from: Na-
tional Fire Protection Assoc., Inc., Batterymarch Park,
Quincy, MA 02269.
General Industrial Standards, OSHA 2206: OSHA
Safety and Health Standards (29 CFR 1910), Sub-
part N-Materials Handling and Storage, Section
1910.178 Powered Industrial Trucks. For sale by:
Superintendent of Documents, U.S. Government
Printing Office, Washington, DC 20402.
Safety-4 SM 593, Jan ‘93
11. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission CLRRK
Transmission Removal
The transmission removal process described below
requires that you first remove the uprights, discon-
nect all connections to the transmission, and “drop”
the transmission. The engine remains in the truck.
The procedure is as follows:
1.
2.
3.
4.
Block the wheels to prevent roll. Then put the
direction control in neutral.
Using a safety-inspected and approved hoist or
other lifting device of adequate capacity, raise
truck 12-18 inches (305-457 mm) off floor, as
described in Group 22, Section 1, “Lifting,
Jacking, and Blocking.” Put wheel cradles of
adequate capacity under rear wheels.
Put metal or narrow blocks under front frame.
Also block under counterweight so that the
truck will not tip backward after the upright
and transmission are removed.
Remove the uprights as described in Group 34,
Section 8, “Upright Removal.”
8.
9.
10.
11.
5. Remove the drive wheels.
6. Unlatch and swing back the hood. Disconnect
the battery cables.
7. Remove the floor plate.
Drain transmission oil.
Remove pin(s) from shift linkage(s) at
bellcrank on transmission.
Remove the parking brake yoke pin at the
transmission. Remove fasteners attaching park-
ing brake cable to transmission case.
At the transmission inching control valve, dis-
connect the inching line that comes from the
selector valve.
Inching Line
Disconnect
06-3-2 l Transmission Removal SM 593, Jan ‘93
12. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
c19Ru= Group 06, Transmission
12. At the brake line tee (on top of the transmis-
sion) that connects the wheel caliper lines to
the selector valve line, disconnect the line that
goes to the selector valve.
Brake Line
Disconnect,
13. Remove the accelerator cable bracket fasteners
from the accelerator pedal attaching bracket
and move the accelerator linkage to one side as
an assembly.
Bracket
Fastener
14. Disconnect two transmission oil cooling lines:
At the transmission control cover, disconnect
the line that goes to the radiator. At the tee on
the transmission, disconnect the line that goes
to the oil filter.
Disconnect
Disconnect /
15.
16.
Remove the electric wire leads to the transmis-
sion.
Remove the transmission inspection cover so
that you can see the bolts that mount the torque
converter drive plate to the engine flywheel.
17.
18.
Inspection Cover
Access Port
Remove the plug from the drive plate access
port in the transmission case, for best access to
the bolts that mount the torque converter drive
plate to the engine flywheel.
Rotate the flywheel so that a torque converter
drive plate mounting bolt lines up with the
access port. With an extension through the
access port, unscrew the bolt from the fly-
wheel. Repeat for each bolt.
NOTICE
Do not pry on the torque converter.
Nicks and scratches on the convertor
housing could lead to fatigue of the
metal and eventual leaks.
Bolt to ’
Engine Flywheel
SM 593, Jan ‘93 Transmission Removal l 06-3-3
13. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission
19. Use a lift truck or safety-inspected and ap-
proved lifting device to support the transmis-
sion and use a jack to support the engine bell
housing.
20. Remove bolts that attach transmission to en-
gine bell housing. (See illustration in step 22.)
21. Remove bolts attaching transmission and dif-
ferential to frame.
Transmission
Mounting Bolt
CAUTION
Make sure blocking is not disturbed
when the transmission is removed.
22. Gradually pull the transmission from the en-
gine and lower it. Make sure that all connec-
tions to the transmission are free as you lower.
Transmission Installation
The following is a continuation of the process, de-
scribed above, by which the transmission was
“dropped” from the truck with the engine left in. The
instructions below first cover installation of the torque
converter into the transmission, then installation of
the transmission into the truck.
1.
2.
3.
4.
Make sure truck blocking is secure and cor-
rectly positioned, raising truck 12-18 inches
(305-457 mm) off floor.
Make sure transmission is secure on the lifting
device and that the insertion area beneath the
truck is clear of obstacles and blocking.
Remove the transmission inspection cover so
that you can see inside to mount the torque
converter drive plate to the engine flywheel.
Also remove the access port plug. You will
bolt the torque converter drive plate to the
engine flywheel through this port.
NOTICE
Keep inspection opening covered with
a clean shop rag to prevent foreign
material from getting inside transmis-
sion case.
Make sure the torque converter drive plate is
bolted to the torque converter. (See illustration
in step 1l-c.) Fastener torque is 28-32 lbf-ft
(37.9-43.4 Nmm).
06-3-4 l Transmission Removal SM 593, Jan ‘93
14. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Cl!!mK Group 06, Transmission
5. Lubricate the seal and bearing surface of the
transmission stator support to let the tang drive
of the convertor slide into the convertor pump
drive gear tangs.
Gear
6.
7.
8. Replace the gasket, and carefully insert trans-
1
mission assembly into position with the en-
gine.
Vlake sure the convertor pump drive gear is
:orrectly positioned on the stator support.
Carefully insert the torque convertor drive shaft
into the stator support. Rotate the transmission
gearing to align the tangs on the convertor
shaft; and push the convertor so its tangs drop
into the gear tangs.
Housing
Mounting 6
9.
10.
Check that the torque converter is free to rotate
with the flywheel.
Insert the bolts joining the transmission hous-
ing to the engine bell housing. Tighten the
fasteners to a torque of (33-37 Nom) 24-27
lbf-ft.
11. Bolt the torque converter drive plate to the
engine flywheel as follows:
a. Rotate the torque converter drive plate so
that a mounting bolt hole lines up with the
access port.
b. Rotate the engine flywheel so that a mount-
ing bolt hole lines up with the access port.
NOTICE
Do not pry on the torque converter.
Nicks and scratches on the convertor
housing could lead to fatigue of the
metal and eventual leaks.
c. Place a mounting bolt with washer in an
appropriate magnetic socket so that the
rounded-edge side of the washer will con-
tact the torque converter drive plate.
Flywheel
Washer (Rounded
Edges against Plate)
d.
e.
With the socket on an extension, insert the
mounting bolt through the access port and
through the torque converter drive plate.
Start the bolt into the engine flywheel.
Repeat for each mounting bolt. Tighten the
bolts gradually, making several rotations
of the drive plate/flywheel. Final torque for
each bolt should be 19-21 lbf-ft (25.8-28.5
Nom).
NOTICE
If a drive plate mounting bolt falls
into the transmission case, it must be
removed to avoid eventual destruc-
tion of the transmission.
SM 593, Jan ‘93 Transmission Removal l 06-3-5
15. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission El!!WK
12.
13.
14.
15.
16.
17.
18.
Replace the inspection cover on the transmis-
sion and tighten the fasteners to a torque of 24-
27 lbf-ft. (33-37 Nom).
Replace the inspection port plug.
Remove the jack or blocking supporting the
engine bell housing.
Align center hole on each side of frame and
differential housing. Install one bolt and
lockwasher on each side and tighten to “finger
tight” torque.
Add shims to right and left side side to fill void.
Start all 10 transmission mounting bolts (with
lockwashers), but do not tighten.
Loosen two front engine mounting bolts.
Engine ,
Mounting Bolt
Washer/Shim -
19.
20.
21.
22.
23.
24.
25.
26.
Install hoist on front of engine.
Raise engine until all 10 transmission mount-
ing bolts freeplay out of bolt holes.
Add shims (flat washers) under front engine
mounts, if necessary, and loosely reinstall the
engine mounting bolts.
Let down hoist.
Torque all transmission mounting bolts to (550
Nom) 405-515 lbf-ft. Torque both engine
mounting bolts to 23-27 lbf-ft (32-36 Nom).
Replace the electric wire leads to the transmis-
sion.
Connect two transmission oil cooling lines: At
the transmission control cover, connect the line
that goes to the radiator. At the tee on the
transmission, connect the line that goes to the
oil filter. Be sure of correct assembly. Tighten
connectors to a torque of (25-27 Nom) 18-20
lbf-ft.
Connect -----
At the transmission inching control valve, con-
nect the inching line that comes from the selec-
tor valve.
Inching Line
Connection
06-3-6 l Transmission Removal SM 593, Jan ‘93
16. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group 06, Transmission
27. At the brake line tee (on top of the transmis-
sion) that connects the wheel caliper lines to
the selector valve line, connect the line that
goes to the selector valve.
Brake Line
Disconnect.
28. Move the accelerator linkage into position and
install the accelerator cable bracket fasteners
into the accelerator pedal attaching bracket.
Torque fasteners to 83-94 lbf-in (9-l 1 N=m).
Bracket
Fastener
29. Replace fasteners attaching parking brake cable
to transmission case. Replace the parking brake
yoke pin and cotter pin. Spread cotter pin ends.
Yoke Pin
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
Install the connecting pin(s) in shift linkage
yoke(s) at bellcrank on transmission. Insert
cotter pin(s) and bend legs on cotter pin(s).
Replace the upright as described in Group 34,
Section 8, “Upright Removal.”
Fill transmission with correct fluid.
Fill hydraulic sump tank to correct level with
proper fluid.
Install battery and tighten battery terminal nuts
to a torque of 170-191 lbf-in (19-22 Nom).
Make sure terminal boots are fnmly in place.
Start truck, allow fluids to circulate, and shut
off truck.
Recheck fluid transmission and hydraulic fluid
levels.
Bleed the inching lines and bleed the brake
lines from the wheel caliper to the power boost-
ers, as described in Group 23, Section 2, “Brake
and Inching System Bleeding.”
Install the floor plate and tighten the fasteners.
Mount drive wheels on axle ends. Tighten wheel
nuts to a torque of 450-500 lbf-ft (610-678N.m).
Carefully raise truck using approved equip-
ment of adequate capacity and remove block-
ing.
SM 593, Jan ‘93 Transmission Removal l 06-3-7
17. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission Cl!ARK
40.
41.
42.
47.
Make sure all warning decals are in place.
Carefully check all operating controls in accor-
dance with operator manual.
Check for any binding in control linkages and
make sure all controls return to position when
released.
Operate truck slowly and listen for any unusual
noise in transmission. Make sure truck responds
correctly to forward/reverse shifts, and to low/
high shifts if 2-speed.
06-3-8 l Transmission Removal SM 593, Jan ‘93
18. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission Cl!!YRK
HYDRATORK TRANSMISSION SINGLE SPEED AND
TWO SPEED FWD AND REV MODELS HZ00 THRU H213:
When the Hydratork transmission is disassembled,
the following steps must be carefully followed
for correct operation of the transmission. The
arrow shows the location of the model and part
numbers.
1. Remove the torque convertor.
2. Remove all fasteners from the axle adaptor
to transmission. Separate the adaptor from
the transmission by using jackscrews.
Remove the axle adaptor assembly.
3. Remove the axle adaptor adjustment shim(s)
and the O-ring seal.
1 n772
06-4-2 l Transmission Overhaul SM 593, Jan ‘93
19. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group 06, Transmission
4. Remove the convertor pump from the trans-
mission assembly.
10224
5. Remove the control cover assembly and
gasket.
6. Install the control cover capscrews into
the oil sleeves. After the capscrews are
in place, lift up on the capscrews (while
holding the oil tubes) to prevent damage
to the tubes.
7. Remove the forward and reverse oil tubes.
10225
10226
SM 593, Jan ‘93 Transmission Overhaul l 06-4-3
20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Copyrighted Material
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Group 06, Transmission EL’YRK
8. Remove the high and low oil tubes.
NOTE
Single speed speed transmission
does not have hi and lo clutches
as shown in photo.
10228
9. Remove the speed selector oil distributor
retainer ring.
10234
10. Remove the speed selector oil distributor
by pulling out from the transmission.
10235
11. Use soft brass stock to keep the gears
from moving.
10236
06-4-4 l Transmission Overhaul SM 593, Jan ‘93
22. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Cl!lRK Group 06, Transmission
12. Remove the output shaft retainer.
Fig. 10383
13. Use a soft brass bar to remove the output
shaft from the converter end toward the
axle adaptor end.
Fig. 10237
14. After the shaft has been moved toward the
axle adaptor end, remove the gear, spacer
and thrust washer. Continue to move the
shaft until the shaft assembly is away from
the clutch pack.
Fig. 10238
SM 593, Jan ‘93 Transmission Overhaul l 06-4-5
23. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission
Fig. 10244 (Output Shaft Assembly)
15. Remove the transmission input shaft cap
on the axle adaptor end of the transmission.
Later model transmissions do not have this
o-ring seal (a).
Fig. 10229
06-4-6 l Transmission Overhaul SM 593, Jan ‘93