This document is a service manual for Clark GPX/DPX 30/55 trucks. It contains copyrighted material intended only for Clark dealers. The manual includes an index, table of contents, and sections covering safety, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Users are instructed to only allow trained personnel to perform maintenance according to the manufacturer's recommendations and specifications using genuine Clark parts.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gps standard forklift service repair manualfjjskedmme
- This document is a service manual intended for CLARK dealers providing maintenance and repair information for CLARK lift trucks.
- It contains general safety practices and precautions for working on lift trucks, identifying safety signs and messages, and product identification information. Technicians are instructed to read all safety information before performing any repairs.
Clark gpx 30 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an engine lift. Installation involves mounting the torque converter to the engine flywheel through an access port and raising the transmission into place on the forklift.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
Clark cmp18 forklift service repair manualfjkskefksmeme
This document provides safety guidelines for maintaining forklifts. Some key points include:
- Only trained personnel should perform maintenance. Proper ventilation, fire protection and truck positioning is required.
- Inspect brakes, steering, controls and other components regularly. Make no modifications without approval.
- Use genuine replacement parts equal to or better than original equipment. Take care when removing heavy components.
- Address any fuel leaks immediately and do not operate the forklift until repaired. Refer to relevant safety standards for additional guidance.
Clark GPX 35 Forklift Service Repair Manual.pdffujsekmd9dik
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gps standard forklift service repair manualfjjskedmme
- This document is a service manual intended for CLARK dealers providing maintenance and repair information for CLARK lift trucks.
- It contains general safety practices and precautions for working on lift trucks, identifying safety signs and messages, and product identification information. Technicians are instructed to read all safety information before performing any repairs.
Clark gpx 30 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an engine lift. Installation involves mounting the torque converter to the engine flywheel through an access port and raising the transmission into place on the forklift.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
Clark cmp18 forklift service repair manualfjkskefksmeme
This document provides safety guidelines for maintaining forklifts. Some key points include:
- Only trained personnel should perform maintenance. Proper ventilation, fire protection and truck positioning is required.
- Inspect brakes, steering, controls and other components regularly. Make no modifications without approval.
- Use genuine replacement parts equal to or better than original equipment. Take care when removing heavy components.
- Address any fuel leaks immediately and do not operate the forklift until repaired. Refer to relevant safety standards for additional guidance.
Clark GPX 35 Forklift Service Repair Manual.pdffujsekmd9dik
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 40 Forklift Service Repair Manual.pdfufjsjekmdd8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 40 Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 40 Forklift Service Repair Manual.pdf8sjkdkdmdmdm
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdfudjkskmdm4e
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdffujsekmd9dik
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 40 Forklift Service Repair Manual.pdfnkikou1545
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, with page footers remaining unchanged from the earlier version. The manual provides maintenance and repair instructions for Clark lift trucks.
Clark GPX 50E Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdffujeikdmdmd5
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 40 Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 40 Forklift Service Repair Manual.pdffujeikdmdmd5
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 35 Forklift Service Repair Manual.pdfufjsjekmdd8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdf8sjkdkdmdmdm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdff8usejdkdmmd2
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections on engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark GPX 50E Forklift Service Repair Manual.pdfufjsjekmdd8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 50E Forklift Service Repair Manual.pdfudjkskmdm4e
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V-6 engines and new truck specifications. The manual contains sections covering engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications. Safety practices for maintenance are outlined.
Clark GPX 35 Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 50E Forklift Service Repair Manual.pdfmtox80484546
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 35 Forklift Service Repair Manual.pdfjfkekd9d8di
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for Clark lift trucks models GPX 35/40/50E.
Clark GPX 35 Forklift Service Repair Manual.pdff8usejdkdmmd2
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Clark GPX 40 Forklift Service Repair Manual.pdff8usejdkdmmd2
The service manual includes new information for overhauling the GM Vortec V-6 engine and new truck specifications. It also contains applicable sections carried over from the previous manual, SM593, with footers on those pages remaining unchanged. The manual provides maintenance and repair instructions for technicians at Clark dealerships.
Caterpillar cat 330 c fm excavator (prefix b1k) service repair manual (b1k000...jdfjskekmdme
This document provides instructions for installing a camshaft on a Caterpillar 330C FM excavator engine. It begins by noting the required tools and removing previous components like the rocker arm shaft and front cover. The camshaft is then removed by loosening bolts while aligning timing marks and lifting it out. Reinstallation requires aligning timing marks, lubricating the camshaft, and tightening bolts to specified torque to complete the job. Proper cleaning and lubrication are emphasized to prevent premature wear.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly.
- Special tools are required for tasks like removing bearings and installing retaining rings.
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Caterpillar cat 330 c fm excavator (prefix b1k) service repair manual (b1k000...jdfjskekmdme
This document provides instructions for installing a camshaft on a Caterpillar 330C FM excavator engine. It begins by noting the required tools and removing previous components like the rocker arm shaft and front cover. The camshaft is then removed by loosening bolts while aligning timing marks and lifting it out. Reinstallation requires aligning timing marks, lubricating the camshaft, and tightening bolts to specified torque to complete the job. Proper cleaning and lubrication are emphasized to prevent premature wear.
Caterpillar cat 330 c excavator (prefix rbh) service repair manual (rbh00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 27 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
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Caterpillar cat 330 c excavator (prefix mkm) service repair manual (mkm00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly procedure has 28 steps that remove components like the head, springs, plates, and seals. The assembly procedure reverses these steps and provides notes on cleaning, marking parts, and applying thread lock compounds. It cautions that cleanliness is important and springs can cause injury if not assembled properly.
Caterpillar cat 330 c excavator (prefix mca) service repair manual (mca00001 ...jdfjskekmdme
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 23 steps for assembling the travel motor, including installing seals, plates, springs, and tightening bolts to the specified torques.
Caterpillar cat 330 c excavator (prefix kdd) service repair manual (kdd00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing the components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 330 c excavator (prefix jnk) service repair manual (jnk00001 ...jdfjskekmdme
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Caterpillar cat 330 c excavator (prefix jcd) service repair manual (jcd00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The summary is:
1. The disassembly process involves removing 28 components from the travel motor in 28 steps, including removing the head, brake piston, rotating assembly, seals, and other internal parts.
2. Cleanliness is important during disassembly and assembly to prevent contamination. All parts should be cleaned and lubricated before assembly.
3. The assembly process reverses the disassembly steps, involving installing 28 components in 28 steps to reassemble the travel motor. Special tools and torque specifications are provided.
Caterpillar cat 330 c excavator (prefix jab) service repair manual (jab00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C and 330C L excavator.
2) It lists 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) It then lists 28 steps for assembly, placing components back in reverse order and noting proper installation of seals, springs, and other parts.
Caterpillar cat 330 c excavator (prefix haa) service repair manual (haa00001 ...jdfjskekmdme
- The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
- It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
- It then describes 28 steps for reassembling the travel motor, replacing seals and installing components in the reverse order of disassembly.
- Tools required include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, bearing puller, and thread lock compound.
Caterpillar cat 330 c excavator (prefix gkx) service repair manual (gkx00001 ...jdfjskekmdme
1) The document provides step-by-step instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It details 28 steps for disassembly, including removing the head, brake piston, plates and discs, seals, and other components.
3) Similarly, it outlines 28 steps for assembly, instructing technicians to replace all seals and gaskets and apply lubricant before reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout the process.
Caterpillar cat 330 c excavator (prefix gag) service repair manual (gag00001 ...jdfjskekmdme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor. It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
2) The assembly section lists 29 steps to reassemble the travel motor by replacing components in the reverse order of disassembly. Special tools are required for tasks like removing races and installing seals and rings.
3) Cleanliness is important during disassembly and assembly. Marks should be made to ensure parts are replaced in the same positions. Seal surfaces require compound and components need light oil applied before assembly.
Caterpillar cat 330 c excavator (prefix btm) service repair manual (btm00001 ...jdfjskekmdme
This document provides instructions for disassembling and assembling the travel motor on a 330C excavator. It details 28 steps for disassembly, removing components like the head, port plate, springs, brake piston, plates, and bearings. It then details 21 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Tools required are also listed.
Caterpillar cat 330 b l excavator (prefix 8tr) service repair manual (8tr0000...jdfjskekmdme
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator including:
1. The cylinder head removal procedure involves removing the fuel injection lines, exhaust manifold, rocker shaft and pushrods.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts in a specific tightening sequence.
3. Removing the spacer plate requires taking out seals and removing the plate from the cylinder head. Installing requires new seals and gaskets and ensuring surfaces are clean.
Caterpillar cat 330 b l excavator (prefix 8sr) service repair manual (8sr0000...jdfjskekmdme
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat 330 b l excavator (prefix 5ls) service repair manual (5ls0000...jdfjskekmdme
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing caps and nuts, pushing pistons down, lifting the crankshaft out using brackets, and removing gears and seals.
Caterpillar cat 330 b l excavator (prefix 4rs) service repair manual (4rs0000...jdfjskekmdme
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specifically, they outline removing the cylinder head by first removing associated components like the fuel lines, exhaust manifold, and rocker shaft. They then describe loosening bolts and using lifting devices to remove the heavy cylinder head. Procedures are also provided for disassembling, cleaning, inspecting, and reassembling the rocker shaft.
Caterpillar cat 330 b excavator (prefix 9hn) service repair manual (9hn00001 ...jdfjskekmdme
This document provides instructions for removing and installing final drives on an excavator. Key steps include:
1. Releasing hydraulic pressure and removing the track assemblies.
2. Removing bolts and disconnecting hydraulic lines to separate the final drive from the undercarriage frame.
3. Cleaning components and installing new seals before reassembling in reverse order, taking care to properly tighten bolts and reconnect hydraulic components.
Caterpillar cat 330 b excavator (prefix 8tr) service repair manual (8tr00001 ...jdfjskekmdme
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator, including:
- Removing the cylinder head by detaching various lines and manifolds, then lifting it off with a device.
- Installing a new spacer plate gasket and O-rings before positioning the spacer plate on the cylinder head and block.
- Removing and installing water directors by carefully aligning them in the cylinder head.
- Instructions specify cleaning parts thoroughly and applying clean oil to bolts before tightening to specified torques.
Caterpillar cat 330 b excavator (prefix 8sr) service repair manual (8sr00001 ...jdfjskekmdme
The document provides instructions for removing, disassembling, assembling, and installing a rocker shaft and pushrods on an excavator engine. The removal process involves taking off the valve mechanism cover and then removing six bolts and the rocker shaft assembly. Individual pushrods are also removed after being marked for identification. Disassembly of the rocker shaft requires removing retaining rings, springs, washers and rocker arms. Assembly is the reverse of disassembly and installation involves reinstalling the rocker shaft assembly and pushrods and replacing the valve mechanism cover.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...jdfjskekmdme
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, torquing fasteners, and aligning identification marks. The crankshaft removal requires lifting it straight up after removing connecting rods, main bearing caps, and thrust plates.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
3. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Pictorial Index
Group23 -
Group 25
- Group 32
c
Group 34
!- Group 20
Group 22
Group 06
Group 29
Group 38l
Group 30
Group 40
+-z)
Group 14
SM 593, JAN ‘93
4. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CONTENTS
Contents of this Manual
Group
00
00
00
00
01
01
01
01
01
02
02
02
02
02
02
06
06
06
06
06
14
14
14
14
20
20
20
20
20
22
22
22
Section Description
1
2
3
1
2
2
1
2
INTRODUCTION
Safety
Planned Maintenance
ENGINES
Engine Removal
Diesel Workshop Manual
Gas/LPG Workshop Manual
COOLING SYSTEM
Troubleshooting
Cooling System Testing and Maintenance
Fan Belt Replacement
Radiator Removal
FUEL SYSTEM
Fuel Pump Pressure .Test
The IMPCO Fuel System
Carburetor Overhaul
Velocity Governor Overhaul
Removal of IMPCO Vaporizing System
TRANSMISSION
Transmission Checks
Draining and Refill
Transmission Removal
Transmission Overhaul
ELECTRICAL SYSTEM
Wiring Color Code
Wiring Diagrams
Electrical Checks
DRIVE AXLE
Axle End Lubrication
Axle End Removal
Axle Ends Overhaul
Differential Overhaul
WHEELS AND TIRES
Lifting, Jacking, and Blocking
Wheels and Tires Mounting
(continued on next page)
SM 593, JAN ‘93 0 Clark Material Handling Company 1993 Contents-l
5. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group
23
23
23
23
23
23
23
23
25
25
25
25
26
26
26
26
26
26
26
29
29
29
30
30
30
30
30
32
32
32
32
34
34
34
34
34
34
34
34
38
38
40
40
40
40
40
40
Section Description
1
2
3
1
2
1
2
3
1
BRAKING/INCHING SYSTEM
System Description/Troubleshooting
Brake and Inching System Bleeding
Brake and Inching Pedals Adjustment
Master Cylinder Overhaul
Power Booster Overhaul
Brake Caliper Overhaul
Parking Brake
STEERING COLUMN AND GEAR
Troubleshooting
Steering Column and Gear Removal
Char-Lynn Steering Control Unit (Steering gear)
STEER AXLE
Steer Axle Removal
Steer Axle Overhaul
Steering System Adjustment
Steer Cylinder Removal
Steer Axle Wheel Bearings
Steer Cylinder Overhaul
HYDRAULIC SUMP, FILTERS, AND PUMP
Hydraulic Sump and Filters
Hydraulic Pump Troubleshooting & Overhaul (Vane Type)
HYDRAULIC VALVE/LIFT CIRCUIT
Hydraulic System Pressure Check
Hydraulic Valve Overhaul
Hydraulic Valves
Hydraulic Schematic
TILT CYLINDERS
Tilt Cylinder Removal
Tilt Cylinder Overhaul
Tilt Lock Valve
UPRIGHTS
Troubleshooting and Visual Inspection
Operational Checks
Carriage Check and Adjsutment
Upright Check and Adjustment
Cylinder Repair
Lift Chain Maintenance
Upright Removal and Replacement
COUNTERWEIGHTS
Counterweight Removal and Installation
SPECIFICATIONS
Namplates/Decals
General Specifications
PM Inspection and Drivers Daily Inspection Forms
Recommended Lubricants & Lubricant Specifications
Lubrication Intervals
Contents-2 SM 593, JAN ‘93
6. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
INTRODUCTION
INTRODUCTION
Safety ................................................................................. Section 1
Planned Maintenance ........................................................ Section 2
SM 593, JAN ‘93 Introduction
7. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
ElfIRK Introduction
Safety
Safety Signs and Messages ................................................................................... 2
User Safe Maintenance Practices ........................................................................ 2
SM 593, Jan ‘93 Safety-l
8. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction Cl!mK
Safety Signs and Messages
Safety signs and messages are placed in this manual
and also on the lift truck to provide instructions and
to identify specific areas where potential hazards
exist and special precautions should be taken. Be
sure you know and understand the meaning of these
instructions, signs, and messages. Damage to the
truck, death, or serious injury to you or other persons
may result if these messages are not followed.
NOTICE
This message is used when special in-
formation, instructions or identifica-
tion is required relating to procedures,
equipment, tools, pressures, capacities
and other special data.
IMPORTANT
This message is used when special pre-
cautions should be taken to ensure a
correct action or to avoid damage to
or malfunction of the truck or a com-
ponent.
A
! CAUTION
This message is used as a reminder of
safety hazards which can result in per-
sonal injury if proper precautions are
not taken.
A WARNING
This message is used when a hazard
exists which can result in injury or
death if proper precautions are not
taken.
A DANGER
This message is used when an extreme
hazard exists which can result in in-
jury or death. or serious injury if
proper precautions are not taken.
NOTE: The above terms have been adopted by
Clark Material Handling Company. The same terms
may be used in different context in service literature
supplied directly or indirectly by vendors of truck
components.
User Safe Maintenance
Practices
The following instructions have been prepared from
current industry and government safety standards
applicable to industrial truck operation and mainte-
nance. These recommended procedures specify con-
ditions, methods, and accepted practices that aid in
the safe maintenance of industrial trucks. They are
listed here for the reference and safety of all workers
during maintenance operations. Carefully read and
understand these instructions and the specific main-
tenance procedures before attempting to do any re-
pair work.
When in doubt of any maintenance procedure, please
contact your local Clark dealer.
1.
2.
3.
Powered industrial trucks can become haz-
ardous if maintenance is neglected. There-
fore, suitable maintenance facilities, trained
personnel, and procedures must be provided.
Maintenance and inspection of all powered
industrial trucks shall be done in conform-
ance with the manufacturer’s recommenda-
tions.
A scheduled planned maintenance, lubrica-
tion, and inspection program shall be fol-
lowed.
Safety-2 SM 593, Jan ‘93
9. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Cl!YRK Introduction
4.
5.
6.
7.
8.
9.
10.
11.
Only trained and authorized personnel shall
be permitted to maintain, repair, adjust, and
inspect industrial trucks. Work should be
performed in accordance with the
manufacturer’s specifications.
Properly ventilate work area, vent exhaust
fumes, and keep shop clean and floor dry.
Avoid fire hazards and have fire protection
equipment present in the work area. Do not
use an open flame to check for level or leak-
age of fuel, electrolyte, or coolant. Do not use
open pans of fuel or flammable cleaning
fluids for cleaning parts.
Before starting work on truck:
a. Raise drive wheels off of floor or discon-
nect power source and use blocks or other
positive truck positioning devices.
b. Disconnect battery before working on the
electrical system.
Before working on engine fuel system of
gasoline- or diesel-powered trucks, be sure
the fuel shut-off valve is closed.
Operation of the truck to check performance
must be conducted in an authorized, safe,
clear area.
Before starting to drive truck:
a.
b.
C.
d.
e.
Be in operating position.
Be sure parking brake is engaged.
Put direction control in neutral.
Start engine.
Check functioning of direction and speed
controls, steering, brakes, warning de-
vices, and any load handling attachments.
Before leaving ttruck
a. Stop truck.
b. Put directional control in neutral.
c. Apply the parking brake.
12.
13.
14.
15.
16.
17.
18.
19.
d. Stop the engine by turning off the ignition
circuit.
e. Put blocks at the wheels if truck is on an
incline.
Brakes, steering mechanisms, control mecha-
nisms, warning devices, lights, governors,
guards, safety devices, and frame members
must be carefully and regularly inspected and
maintained in a safe operating condition.
Special trucks or devices designed and ap-
proved for hazardous area operation must
receive special attention to ensure that main-
tenance preserves the original, approved, safe-
operating features.
Fuel systems must be checked for leaks and
condition of parts. Extra special consider-
ation must be given in the case of a leak in the
fuel system. Action must be taken to prevent
the use of the truck until the leak has been
corrected.
The truck manufacturer’s capacity, opera-
tion, and maintenance instruction plates, tags,
or decals must be maintained in legible con-
dition.
Batteries, motors, controllers, limit switches,
protective devices, electrical conductors, and
connections must be inspected and main-
tained in conformance with good practice.
Special attention must be paid to the condi-
tion of electrical insulation.
To avoid injury to personnel or damage to the
equipment, consult the manufacturer’s pro-
cedures in replacing contacts on any battery
connection.
Industrial trucks must be kept in a clean
condition to minimize fire hazards and help in
the detection of loose or defective parts.
Modifications and additions that affect ca-
pacity and safe truck operation must not be
done without the manufacturer’s prior writ-
ten approval. Capacity, operation and main-
SM 593, Jan ‘93 Safety-3
10. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction
20.
21.
tenance instruction plates, tags, or decals must
be changed accordingly.
Care must be taken to assure that all replace-
ment parts, including tires, are interchange-
able with the original parts and of a quality at
least equal to that provided in the original
equipment. Parts, including tires, are to be
installed per the manufacturer’s procedures.
Always use genuine CLARK or CLARK-
approved parts.
Use special care when removing heavy com-
ponents from the truck, such as counterweight,
seat deck, upright, etc. Be sure that lifting and
handling equipment is of the correct capacity
and in good condition.
NOTICE
You should also be familiar with addi-
tional operating and maintenance
safety instructions contained in the fol-
lowing publications:
ANSI/ASME B56.1 - 1988 Operator Control-Indus-
trial Tow Tractors (Safety Standard For Powered
Industrial Trucks). Published by: Society of Me-
chanical Engineers, United Engineering Center, 345
E. 47th Street, New York, NY 10017.
NFPA 505- 1982: Fire Safety Standard for Powered
Industrial Trucks: Type Designations, Areas of Use,
Maintenance and Operation. Available from: Na-
tional Fire Protection Assoc., Inc., Batterymarch Park,
Quincy, MA 02269.
General Industrial Standards, OSHA 2206: OSHA
Safety and Health Standards (29 CFR 1910), Sub-
part N-Materials Handling and Storage, Section
1910.178 Powered Industrial Trucks. For sale by:
Superintendent of Documents, U.S. Government
Printing Office, Washington, DC 20402.
Safety-4 SM 593, Jan ‘93
11. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission CLRRK
Transmission Removal
The transmission removal process described below
requires that you first remove the uprights, discon-
nect all connections to the transmission, and “drop”
the transmission. The engine remains in the truck.
The procedure is as follows:
1.
2.
3.
4.
Block the wheels to prevent roll. Then put the
direction control in neutral.
Using a safety-inspected and approved hoist or
other lifting device of adequate capacity, raise
truck 12-18 inches (305-457 mm) off floor, as
described in Group 22, Section 1, “Lifting,
Jacking, and Blocking.” Put wheel cradles of
adequate capacity under rear wheels.
Put metal or narrow blocks under front frame.
Also block under counterweight so that the
truck will not tip backward after the upright
and transmission are removed.
Remove the uprights as described in Group 34,
Section 8, “Upright Removal.”
8.
9.
10.
11.
5. Remove the drive wheels.
6. Unlatch and swing back the hood. Disconnect
the battery cables.
7. Remove the floor plate.
Drain transmission oil.
Remove pin(s) from shift linkage(s) at
bellcrank on transmission.
Remove the parking brake yoke pin at the
transmission. Remove fasteners attaching park-
ing brake cable to transmission case.
At the transmission inching control valve, dis-
connect the inching line that comes from the
selector valve.
Inching Line
Disconnect
06-3-2 l Transmission Removal SM 593, Jan ‘93
12. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
c19Ru= Group 06, Transmission
12. At the brake line tee (on top of the transmis-
sion) that connects the wheel caliper lines to
the selector valve line, disconnect the line that
goes to the selector valve.
Brake Line
Disconnect,
13. Remove the accelerator cable bracket fasteners
from the accelerator pedal attaching bracket
and move the accelerator linkage to one side as
an assembly.
Bracket
Fastener
14. Disconnect two transmission oil cooling lines:
At the transmission control cover, disconnect
the line that goes to the radiator. At the tee on
the transmission, disconnect the line that goes
to the oil filter.
Disconnect
Disconnect /
15.
16.
Remove the electric wire leads to the transmis-
sion.
Remove the transmission inspection cover so
that you can see the bolts that mount the torque
converter drive plate to the engine flywheel.
17.
18.
Inspection Cover
Access Port
Remove the plug from the drive plate access
port in the transmission case, for best access to
the bolts that mount the torque converter drive
plate to the engine flywheel.
Rotate the flywheel so that a torque converter
drive plate mounting bolt lines up with the
access port. With an extension through the
access port, unscrew the bolt from the fly-
wheel. Repeat for each bolt.
NOTICE
Do not pry on the torque converter.
Nicks and scratches on the convertor
housing could lead to fatigue of the
metal and eventual leaks.
Bolt to ’
Engine Flywheel
SM 593, Jan ‘93 Transmission Removal l 06-3-3
13. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission
19. Use a lift truck or safety-inspected and ap-
proved lifting device to support the transmis-
sion and use a jack to support the engine bell
housing.
20. Remove bolts that attach transmission to en-
gine bell housing. (See illustration in step 22.)
21. Remove bolts attaching transmission and dif-
ferential to frame.
Transmission
Mounting Bolt
CAUTION
Make sure blocking is not disturbed
when the transmission is removed.
22. Gradually pull the transmission from the en-
gine and lower it. Make sure that all connec-
tions to the transmission are free as you lower.
Transmission Installation
The following is a continuation of the process, de-
scribed above, by which the transmission was
“dropped” from the truck with the engine left in. The
instructions below first cover installation of the torque
converter into the transmission, then installation of
the transmission into the truck.
1.
2.
3.
4.
Make sure truck blocking is secure and cor-
rectly positioned, raising truck 12-18 inches
(305-457 mm) off floor.
Make sure transmission is secure on the lifting
device and that the insertion area beneath the
truck is clear of obstacles and blocking.
Remove the transmission inspection cover so
that you can see inside to mount the torque
converter drive plate to the engine flywheel.
Also remove the access port plug. You will
bolt the torque converter drive plate to the
engine flywheel through this port.
NOTICE
Keep inspection opening covered with
a clean shop rag to prevent foreign
material from getting inside transmis-
sion case.
Make sure the torque converter drive plate is
bolted to the torque converter. (See illustration
in step 1l-c.) Fastener torque is 28-32 lbf-ft
(37.9-43.4 Nmm).
06-3-4 l Transmission Removal SM 593, Jan ‘93
14. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Cl!!mK Group 06, Transmission
5. Lubricate the seal and bearing surface of the
transmission stator support to let the tang drive
of the convertor slide into the convertor pump
drive gear tangs.
Gear
6.
7.
8. Replace the gasket, and carefully insert trans-
1
mission assembly into position with the en-
gine.
Vlake sure the convertor pump drive gear is
:orrectly positioned on the stator support.
Carefully insert the torque convertor drive shaft
into the stator support. Rotate the transmission
gearing to align the tangs on the convertor
shaft; and push the convertor so its tangs drop
into the gear tangs.
Housing
Mounting 6
9.
10.
Check that the torque converter is free to rotate
with the flywheel.
Insert the bolts joining the transmission hous-
ing to the engine bell housing. Tighten the
fasteners to a torque of (33-37 Nom) 24-27
lbf-ft.
11. Bolt the torque converter drive plate to the
engine flywheel as follows:
a. Rotate the torque converter drive plate so
that a mounting bolt hole lines up with the
access port.
b. Rotate the engine flywheel so that a mount-
ing bolt hole lines up with the access port.
NOTICE
Do not pry on the torque converter.
Nicks and scratches on the convertor
housing could lead to fatigue of the
metal and eventual leaks.
c. Place a mounting bolt with washer in an
appropriate magnetic socket so that the
rounded-edge side of the washer will con-
tact the torque converter drive plate.
Flywheel
Washer (Rounded
Edges against Plate)
d.
e.
With the socket on an extension, insert the
mounting bolt through the access port and
through the torque converter drive plate.
Start the bolt into the engine flywheel.
Repeat for each mounting bolt. Tighten the
bolts gradually, making several rotations
of the drive plate/flywheel. Final torque for
each bolt should be 19-21 lbf-ft (25.8-28.5
Nom).
NOTICE
If a drive plate mounting bolt falls
into the transmission case, it must be
removed to avoid eventual destruc-
tion of the transmission.
SM 593, Jan ‘93 Transmission Removal l 06-3-5
15. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission El!!WK
12.
13.
14.
15.
16.
17.
18.
Replace the inspection cover on the transmis-
sion and tighten the fasteners to a torque of 24-
27 lbf-ft. (33-37 Nom).
Replace the inspection port plug.
Remove the jack or blocking supporting the
engine bell housing.
Align center hole on each side of frame and
differential housing. Install one bolt and
lockwasher on each side and tighten to “finger
tight” torque.
Add shims to right and left side side to fill void.
Start all 10 transmission mounting bolts (with
lockwashers), but do not tighten.
Loosen two front engine mounting bolts.
Engine ,
Mounting Bolt
Washer/Shim -
19.
20.
21.
22.
23.
24.
25.
26.
Install hoist on front of engine.
Raise engine until all 10 transmission mount-
ing bolts freeplay out of bolt holes.
Add shims (flat washers) under front engine
mounts, if necessary, and loosely reinstall the
engine mounting bolts.
Let down hoist.
Torque all transmission mounting bolts to (550
Nom) 405-515 lbf-ft. Torque both engine
mounting bolts to 23-27 lbf-ft (32-36 Nom).
Replace the electric wire leads to the transmis-
sion.
Connect two transmission oil cooling lines: At
the transmission control cover, connect the line
that goes to the radiator. At the tee on the
transmission, connect the line that goes to the
oil filter. Be sure of correct assembly. Tighten
connectors to a torque of (25-27 Nom) 18-20
lbf-ft.
Connect -----
At the transmission inching control valve, con-
nect the inching line that comes from the selec-
tor valve.
Inching Line
Connection
06-3-6 l Transmission Removal SM 593, Jan ‘93
16. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group 06, Transmission
27. At the brake line tee (on top of the transmis-
sion) that connects the wheel caliper lines to
the selector valve line, connect the line that
goes to the selector valve.
Brake Line
Disconnect.
28. Move the accelerator linkage into position and
install the accelerator cable bracket fasteners
into the accelerator pedal attaching bracket.
Torque fasteners to 83-94 lbf-in (9-l 1 N=m).
Bracket
Fastener
29. Replace fasteners attaching parking brake cable
to transmission case. Replace the parking brake
yoke pin and cotter pin. Spread cotter pin ends.
Yoke Pin
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
Install the connecting pin(s) in shift linkage
yoke(s) at bellcrank on transmission. Insert
cotter pin(s) and bend legs on cotter pin(s).
Replace the upright as described in Group 34,
Section 8, “Upright Removal.”
Fill transmission with correct fluid.
Fill hydraulic sump tank to correct level with
proper fluid.
Install battery and tighten battery terminal nuts
to a torque of 170-191 lbf-in (19-22 Nom).
Make sure terminal boots are fnmly in place.
Start truck, allow fluids to circulate, and shut
off truck.
Recheck fluid transmission and hydraulic fluid
levels.
Bleed the inching lines and bleed the brake
lines from the wheel caliper to the power boost-
ers, as described in Group 23, Section 2, “Brake
and Inching System Bleeding.”
Install the floor plate and tighten the fasteners.
Mount drive wheels on axle ends. Tighten wheel
nuts to a torque of 450-500 lbf-ft (610-678N.m).
Carefully raise truck using approved equip-
ment of adequate capacity and remove block-
ing.
SM 593, Jan ‘93 Transmission Removal l 06-3-7
17. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission Cl!ARK
40.
41.
42.
47.
Make sure all warning decals are in place.
Carefully check all operating controls in accor-
dance with operator manual.
Check for any binding in control linkages and
make sure all controls return to position when
released.
Operate truck slowly and listen for any unusual
noise in transmission. Make sure truck responds
correctly to forward/reverse shifts, and to low/
high shifts if 2-speed.
06-3-8 l Transmission Removal SM 593, Jan ‘93
18. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission Cl!!YRK
HYDRATORK TRANSMISSION SINGLE SPEED AND
TWO SPEED FWD AND REV MODELS HZ00 THRU H213:
When the Hydratork transmission is disassembled,
the following steps must be carefully followed
for correct operation of the transmission. The
arrow shows the location of the model and part
numbers.
1. Remove the torque convertor.
2. Remove all fasteners from the axle adaptor
to transmission. Separate the adaptor from
the transmission by using jackscrews.
Remove the axle adaptor assembly.
3. Remove the axle adaptor adjustment shim(s)
and the O-ring seal.
1 n772
06-4-2 l Transmission Overhaul SM 593, Jan ‘93
19. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group 06, Transmission
4. Remove the convertor pump from the trans-
mission assembly.
10224
5. Remove the control cover assembly and
gasket.
6. Install the control cover capscrews into
the oil sleeves. After the capscrews are
in place, lift up on the capscrews (while
holding the oil tubes) to prevent damage
to the tubes.
7. Remove the forward and reverse oil tubes.
10225
10226
SM 593, Jan ‘93 Transmission Overhaul l 06-4-3
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21. Copyrighted Material
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Group 06, Transmission EL’YRK
8. Remove the high and low oil tubes.
NOTE
Single speed speed transmission
does not have hi and lo clutches
as shown in photo.
10228
9. Remove the speed selector oil distributor
retainer ring.
10234
10. Remove the speed selector oil distributor
by pulling out from the transmission.
10235
11. Use soft brass stock to keep the gears
from moving.
10236
06-4-4 l Transmission Overhaul SM 593, Jan ‘93
22. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Cl!lRK Group 06, Transmission
12. Remove the output shaft retainer.
Fig. 10383
13. Use a soft brass bar to remove the output
shaft from the converter end toward the
axle adaptor end.
Fig. 10237
14. After the shaft has been moved toward the
axle adaptor end, remove the gear, spacer
and thrust washer. Continue to move the
shaft until the shaft assembly is away from
the clutch pack.
Fig. 10238
SM 593, Jan ‘93 Transmission Overhaul l 06-4-5
23. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group 06, Transmission
Fig. 10244 (Output Shaft Assembly)
15. Remove the transmission input shaft cap
on the axle adaptor end of the transmission.
Later model transmissions do not have this
o-ring seal (a).
Fig. 10229
06-4-6 l Transmission Overhaul SM 593, Jan ‘93