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Bearing
Sliding bearings
Rolling element bearing
Muhannad Al_Waily_Machines Systems
Design
Sliding Bearing
Boundary lubrication
Full film lubrication
Mixed film lubrication
P
N
Parameter
Bearing
.


 = viscosity of lubricant (pa.s)
N = speed (r.p.m)
P = load capacity
 
D
L
W
.
W = applied load (N)
L = bearing length (m)
D = journal diameter (m)
Muhannad Al_Waily_Machines Systems
Design
Design of Boundary Lubricated Bearing
surface speed is less than approximately (1.5 m/s)
length to diameter ratio between (0.5 and 1.5)
Muhannad Al_Waily_Machines Systems
Design
Design of Full Film Hydrodynamic Bearings
Criteria for optimization
Minimizing of the frictional loss
Minimizing the lubricant temperature rise
Minimizing the lubricant supply
Maximizing the load capability
Minimizing production costs
the radial clearance, 'c', to be in the
range (0.001*D >2c >0.002*D)
P
N
c
r
S s
.
.
2








The 'Sommerfield' number ' S '
Ns = is the journal speed (r.p.s) =N/60
Muhannad Al_Waily_Machines Systems
Design
' e ' the eccentricity
e
c
ho 

The ratio of the eccentricity 'e' to
the radial clearance 'c' is called
the eccentricity ratio
c
e




1
c
ho
Muhannad Al_Waily_Machines Systems
Design
The temperature used for
determined viscosity can
be taken as the average of
the inlet and exit lubricant
temperatures
 
2
2
1
1
2
1
.
T
T
T
T
T
Tav






Muhannad Al_Waily_Machines Systems
Design
Design Procedure of Full Film Bearing
Length bearing from 5
.
1
5
.
0 

D
L
Journal radial clearance
The lubricant type and its supply temperature, (figure (VII-8))
Calculate the load capacity  
D
L
W
P .
 'P' should typically
be between
(0.34 MN/m2)  for light machine
(13.4 MN/m2)  for heavy machinery
Estimate a value for the temperature rise 'T' across the bearing. The value taken for the initial
estimate is relatively unimportant. As a guide, a value of (T=100 C) is generally a good starting
guess. This value can be increased for high-speed bearing and for low bearing clearances
Determine the average lubricant temperature, (Tav.=T1+T/2) and find the corresponding value for
the viscosity for the chosen lubricant
Calculate the 'Sommerfield number'
P
N
c
r
S s
.
.
2








Muhannad Al_Waily_Machines Systems
Design
determine values for the coefficient of friction
variable Use the charts, figures (VII-9)
Muhannad Al_Waily_Machines Systems
Design
determine values for total lubricant
flow variable, use figure (VII-10).
Muhannad Al_Waily_Machines Systems
Design
determine values for the ratio of the
side flow to the total lubricant flow ,
use figure (VII-11).
Calculate the temperature rise of the
lubricant through the bearing
 
 





















L
N
c
r
Q
f
c
r
Q
Q
P
T
s
s
.
.
.
.
*
.
1
*
10
*
3
.
8
2
1
6
If this calculated value dose not match
the estimated value for 'T' to within say
(0.50 C), repeat the procedure from
Determine the average lubricant
temperature, (Tav.=T1+T/2) and find the
corresponding value for the viscosity
The torque required to overcome friction in the bearing r
W
f
Torque .
.

The power lost in the bearing Torque
N
Torque
N
Torque
Power s.
.
.
2
*
60
.
.
2
* 

 


Muhannad Al_Waily_Machines Systems
Design

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Chapter-Seven. About ball bearnig in mechinecppsx

  • 1. Bearing Sliding bearings Rolling element bearing Muhannad Al_Waily_Machines Systems Design
  • 2. Sliding Bearing Boundary lubrication Full film lubrication Mixed film lubrication P N Parameter Bearing .    = viscosity of lubricant (pa.s) N = speed (r.p.m) P = load capacity   D L W . W = applied load (N) L = bearing length (m) D = journal diameter (m) Muhannad Al_Waily_Machines Systems Design
  • 3. Design of Boundary Lubricated Bearing surface speed is less than approximately (1.5 m/s) length to diameter ratio between (0.5 and 1.5) Muhannad Al_Waily_Machines Systems Design
  • 4. Design of Full Film Hydrodynamic Bearings Criteria for optimization Minimizing of the frictional loss Minimizing the lubricant temperature rise Minimizing the lubricant supply Maximizing the load capability Minimizing production costs the radial clearance, 'c', to be in the range (0.001*D >2c >0.002*D) P N c r S s . . 2         The 'Sommerfield' number ' S ' Ns = is the journal speed (r.p.s) =N/60 Muhannad Al_Waily_Machines Systems Design
  • 5. ' e ' the eccentricity e c ho   The ratio of the eccentricity 'e' to the radial clearance 'c' is called the eccentricity ratio c e     1 c ho Muhannad Al_Waily_Machines Systems Design
  • 6. The temperature used for determined viscosity can be taken as the average of the inlet and exit lubricant temperatures   2 2 1 1 2 1 . T T T T T Tav       Muhannad Al_Waily_Machines Systems Design
  • 7. Design Procedure of Full Film Bearing Length bearing from 5 . 1 5 . 0   D L Journal radial clearance The lubricant type and its supply temperature, (figure (VII-8)) Calculate the load capacity   D L W P .  'P' should typically be between (0.34 MN/m2)  for light machine (13.4 MN/m2)  for heavy machinery Estimate a value for the temperature rise 'T' across the bearing. The value taken for the initial estimate is relatively unimportant. As a guide, a value of (T=100 C) is generally a good starting guess. This value can be increased for high-speed bearing and for low bearing clearances Determine the average lubricant temperature, (Tav.=T1+T/2) and find the corresponding value for the viscosity for the chosen lubricant Calculate the 'Sommerfield number' P N c r S s . . 2         Muhannad Al_Waily_Machines Systems Design
  • 8. determine values for the coefficient of friction variable Use the charts, figures (VII-9) Muhannad Al_Waily_Machines Systems Design
  • 9. determine values for total lubricant flow variable, use figure (VII-10). Muhannad Al_Waily_Machines Systems Design
  • 10. determine values for the ratio of the side flow to the total lubricant flow , use figure (VII-11). Calculate the temperature rise of the lubricant through the bearing                          L N c r Q f c r Q Q P T s s . . . . * . 1 * 10 * 3 . 8 2 1 6 If this calculated value dose not match the estimated value for 'T' to within say (0.50 C), repeat the procedure from Determine the average lubricant temperature, (Tav.=T1+T/2) and find the corresponding value for the viscosity The torque required to overcome friction in the bearing r W f Torque . .  The power lost in the bearing Torque N Torque N Torque Power s. . . 2 * 60 . . 2 *       Muhannad Al_Waily_Machines Systems Design