This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and materials. The 40 step procedure describes cleaning parts, applying compounds, heating bearings, and assembling components like the housing, pinion shaft, carrier assembly, ring gear, and cover. Torque specifications and safety notices are also provided.
Caterpillar cat w345 b series ii material handler (prefix anj) service repair...fioskdmmd
This document provides instructions for servicing the swing drive of a material handler. It lists the required tools and notes on cleanliness. The 40 step procedure describes how to disassemble, clean, replace seals and bearings, and reassemble the swing drive. Proper application of lubricants and locking compounds is emphasized throughout.
Caterpillar cat w345 b series ii material handler (prefix anj) service repair...fjjsieskekfmmse
This document provides instructions for servicing the swing drive of a W345B Series II Material Handler. It lists the required tools and lubricants needed and provides detailed step-by-step instructions for disassembling and reassembling the swing drive. The instructions include cleaning and inspecting parts, applying lubricants, installing bearings and seals, torquing bolts, and reinstalling the completed swing drive. Special care must be taken to clean parts thoroughly and apply lubricants correctly during the reassembly process.
The document provides assembly and removal procedures for a 320D2 and 320D2 L excavator final drive:
- It outlines 38 steps for assembling the final drive, including installing bearings, seals, gears, carriers, covers, and attaching it to the frame.
- It also lists the required tools and torque specifications.
- The 4 step removal procedure involves releasing hydraulic pressure, lifting the final drive out of the frame, and detaching the track assembly. Cleanliness and proper torque are emphasized throughout.
The document provides assembly and removal procedures for a 320D2 and 320D2 L excavator final drive:
- It outlines 38 steps for assembling the final drive, including installing bearings, seals, gears, carriers, covers, and attaching it to the frame.
- It also lists the required tools and torque specifications.
- The 4 step removal procedure involves releasing hydraulic pressure, lifting the final drive out of the frame, and detaching the track assembly. Cleanliness and proper torque are emphasized throughout.
This document provides the assembly procedure for a final drive on excavator models 320D2 and 320D2 L. The 38 step procedure installs and secures over 30 individual parts in the proper order using various tools. Cleanliness is important during assembly and O-rings, seals, and gaskets should always be replaced. The procedure includes instructions for installing bearings, seals, gears, carriers, covers, and bolts while applying specified torque values.
Caterpillar cat 320 d2 l excavator (prefix sdz) service repair manual (sdz000...fdjsuekskefmm
The document provides instructions for removing and installing a final drive assembly on an excavator. It lists the required tools and torque specifications for installation bolts. The removal procedure involves releasing hydraulic pressure, lifting the final drive assembly using link brackets and a vacuum cap, and removing installation bolts. The installation procedure specifies cleaning and applying anti-seize lubricant to bolts before tightening them to the specified torques while following an improved bolt tightening procedure.
This document provides the assembly procedure for a final drive on excavator models 320D2 and 320D2 L. The 38 step procedure installs bearings, seals, gears, carriers, covers and other components into the main housing and motor housing using various tools. Precise measurements and torque specifications are required to properly preload bearings and install components. Cleanliness is critical throughout the assembly process.
Caterpillar cat 320 d2 l excavator (prefix sdz) service repair manual (sdz000...fjjskkdmnsme
This document provides the assembly procedure for a 320D2 and 320D2 L excavator final drive. It involves 38 steps including installing bearings, seals, gears, carriers, covers and other components. Proper cleaning, lubrication and torque specifications are noted. Required tools include a transmission repair stand, link brackets, seal installer, anti-seize lubricant and thread locking compounds.
Caterpillar cat w345 b series ii material handler (prefix anj) service repair...fioskdmmd
This document provides instructions for servicing the swing drive of a material handler. It lists the required tools and notes on cleanliness. The 40 step procedure describes how to disassemble, clean, replace seals and bearings, and reassemble the swing drive. Proper application of lubricants and locking compounds is emphasized throughout.
Caterpillar cat w345 b series ii material handler (prefix anj) service repair...fjjsieskekfmmse
This document provides instructions for servicing the swing drive of a W345B Series II Material Handler. It lists the required tools and lubricants needed and provides detailed step-by-step instructions for disassembling and reassembling the swing drive. The instructions include cleaning and inspecting parts, applying lubricants, installing bearings and seals, torquing bolts, and reinstalling the completed swing drive. Special care must be taken to clean parts thoroughly and apply lubricants correctly during the reassembly process.
The document provides assembly and removal procedures for a 320D2 and 320D2 L excavator final drive:
- It outlines 38 steps for assembling the final drive, including installing bearings, seals, gears, carriers, covers, and attaching it to the frame.
- It also lists the required tools and torque specifications.
- The 4 step removal procedure involves releasing hydraulic pressure, lifting the final drive out of the frame, and detaching the track assembly. Cleanliness and proper torque are emphasized throughout.
The document provides assembly and removal procedures for a 320D2 and 320D2 L excavator final drive:
- It outlines 38 steps for assembling the final drive, including installing bearings, seals, gears, carriers, covers, and attaching it to the frame.
- It also lists the required tools and torque specifications.
- The 4 step removal procedure involves releasing hydraulic pressure, lifting the final drive out of the frame, and detaching the track assembly. Cleanliness and proper torque are emphasized throughout.
This document provides the assembly procedure for a final drive on excavator models 320D2 and 320D2 L. The 38 step procedure installs and secures over 30 individual parts in the proper order using various tools. Cleanliness is important during assembly and O-rings, seals, and gaskets should always be replaced. The procedure includes instructions for installing bearings, seals, gears, carriers, covers, and bolts while applying specified torque values.
Caterpillar cat 320 d2 l excavator (prefix sdz) service repair manual (sdz000...fdjsuekskefmm
The document provides instructions for removing and installing a final drive assembly on an excavator. It lists the required tools and torque specifications for installation bolts. The removal procedure involves releasing hydraulic pressure, lifting the final drive assembly using link brackets and a vacuum cap, and removing installation bolts. The installation procedure specifies cleaning and applying anti-seize lubricant to bolts before tightening them to the specified torques while following an improved bolt tightening procedure.
This document provides the assembly procedure for a final drive on excavator models 320D2 and 320D2 L. The 38 step procedure installs bearings, seals, gears, carriers, covers and other components into the main housing and motor housing using various tools. Precise measurements and torque specifications are required to properly preload bearings and install components. Cleanliness is critical throughout the assembly process.
Caterpillar cat 320 d2 l excavator (prefix sdz) service repair manual (sdz000...fjjskkdmnsme
This document provides the assembly procedure for a 320D2 and 320D2 L excavator final drive. It involves 38 steps including installing bearings, seals, gears, carriers, covers and other components. Proper cleaning, lubrication and torque specifications are noted. Required tools include a transmission repair stand, link brackets, seal installer, anti-seize lubricant and thread locking compounds.
Caterpillar cat 320 d2 l excavator (prefix sdz) service repair manual (sdz000...fujdfjjkskekme
The document provides instructions for removing and installing a final drive assembly on an excavator. It lists the required tools and torque specifications for installation bolts. The removal procedure involves releasing hydraulic pressure, lifting the final drive assembly using link brackets and a vacuum cap, and removing installation bolts. The installation procedure specifies cleaning and applying anti-seize lubricant to bolts before tightening them to the specified torques while following an improved bolt tightening procedure.
The document provides instructions for removing and installing a final drive assembly on an excavator. It lists the required tools and torque specifications for installation bolts. The removal procedure involves releasing hydraulic pressure, lifting the final drive assembly using link brackets and a vacuum cap, and removing installation bolts. The installation procedure specifies cleaning and applying anti-seize lubricant to bolts before tightening them to the specified torques while following an improved bolt tightening procedure.
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing and placing it in a suitable container.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the 280 kg swing gear and bearing assembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...shudun96087
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing and placing it in a suitable container.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the 280 kg swing gear and bearing assembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...kesi7153062
The document provides installation instructions for assembling the swing drive of an excavator. It involves 30 steps including installing bearings and seals into the drive shaft assembly, installing gears and carriers, applying sealant and installing the ring gear and housing cover. Special tools and precautions are noted regarding cleanliness and bearing temperatures. Proper torque values and tightening procedures are specified for reinstalling the completed swing drive assembly into the excavator frame.
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing and placing it in a suitable container.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the 280 kg swing gear and bearing assembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...cnp692569
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the inner and outer dust seals from the swing gear and bearing.
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing and placing it in a suitable container.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the 280 kg swing gear and bearing assembly.
Caterpillar Cat 330D and 330D L Excavator (Prefix EDX) Service Repair Manual ...f8uejkdkdmm3e
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
Caterpillar Cat 330D and 330D L Excavator (Prefix EDX) Service Repair Manual ...f89siekkmdmm2w
The document provides instructions for assembling and installing the swing drive of an excavator. It describes 30 steps for assembling the internal components of the swing drive, including installing bearings, gears, seals, and housing components. It then describes 6 steps for installing the entire assembled swing drive into the excavator frame, including attaching lifting brackets, applying sealant, tightening bolts to the specified torque, and filling it with oil. The overall process installs and secures the fully assembled swing drive subsystem into the excavator.
This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft. Safety notes are included to warn of potential injury from improper assembly of spring-loaded parts.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
This document provides instructions for removing and disassembling the transmission of a 416D Backhoe Loader. It outlines 14 steps to remove the transmission, which includes draining fluids, removing mounting bolts, and lowering the transmission. It then details disassembling the transmission into its major components, such as removing the front and rear output shafts, planetary gears, clutch packs, seals, and bearings. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
The document provides instructions for removing and installing the fuel transfer pump on a Caterpillar 322N excavator powered by a 3116 engine. It details removing the pump cover, spring, piston and seals. It also describes inspecting parts and lubricating them with oil during installation. Installation involves reversing the removal steps and ensuring proper alignment of components.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive and hydraulic system before removing components.
This document provides instructions for disassembling the control valve (auxiliary) on a 322C excavator. It describes removing and disassembling various components of the control valve such as solenoid valves, line relief valves, fittings, seals, and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems during disassembly and reassembly. Detailed illustrations and part numbers are provided for each step. Personal protective equipment is recommended when removing or releasing parts under spring pressure.
Caterpillar Cat 322 L EXCAVATOR (Prefix 4RM) Service Repair Manual Instant Do...udjkskdmmd
This document provides instructions for removing and installing a governor from a 322 L, 322 LN, and 322 N excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and tubes connecting the governor to the engine. Individual parts like O-rings and seals must be removed and replaced. The installation procedure specifies lubricating new seals and using tools to reconnect everything in the reverse order of removal. Special attention is given to properly adjusting the fuel setting after installing the new governor.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...udjkskdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Removing and installing the crankshaft vibration damper and pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front housing.
The summaries provide the high level steps for removing and installing the listed components from the 3126B engine in 3 sentences or less per the request.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
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Caterpillar cat 320 d2 l excavator (prefix sdz) service repair manual (sdz000...fujdfjjkskekme
The document provides instructions for removing and installing a final drive assembly on an excavator. It lists the required tools and torque specifications for installation bolts. The removal procedure involves releasing hydraulic pressure, lifting the final drive assembly using link brackets and a vacuum cap, and removing installation bolts. The installation procedure specifies cleaning and applying anti-seize lubricant to bolts before tightening them to the specified torques while following an improved bolt tightening procedure.
The document provides instructions for removing and installing a final drive assembly on an excavator. It lists the required tools and torque specifications for installation bolts. The removal procedure involves releasing hydraulic pressure, lifting the final drive assembly using link brackets and a vacuum cap, and removing installation bolts. The installation procedure specifies cleaning and applying anti-seize lubricant to bolts before tightening them to the specified torques while following an improved bolt tightening procedure.
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing and placing it in a suitable container.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the 280 kg swing gear and bearing assembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...shudun96087
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing and placing it in a suitable container.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the 280 kg swing gear and bearing assembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...kesi7153062
The document provides installation instructions for assembling the swing drive of an excavator. It involves 30 steps including installing bearings and seals into the drive shaft assembly, installing gears and carriers, applying sealant and installing the ring gear and housing cover. Special tools and precautions are noted regarding cleanliness and bearing temperatures. Proper torque values and tightening procedures are specified for reinstalling the completed swing drive assembly into the excavator frame.
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing and placing it in a suitable container.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the 280 kg swing gear and bearing assembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...cnp692569
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the inner and outer dust seals from the swing gear and bearing.
The document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves:
1. Removing all grease from the swing gear and bearing and placing it in a suitable container.
2. Marking the swing gear and bearing and frame for reassembly.
3. Using lifting equipment and link brackets to support the swing gear and bearing while removing bolts.
4. Removing the 280 kg swing gear and bearing assembly.
Caterpillar Cat 330D and 330D L Excavator (Prefix EDX) Service Repair Manual ...f8uejkdkdmm3e
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
Caterpillar Cat 330D and 330D L Excavator (Prefix EDX) Service Repair Manual ...f89siekkmdmm2w
The document provides instructions for assembling and installing the swing drive of an excavator. It describes 30 steps for assembling the internal components of the swing drive, including installing bearings, gears, seals, and housing components. It then describes 6 steps for installing the entire assembled swing drive into the excavator frame, including attaching lifting brackets, applying sealant, tightening bolts to the specified torque, and filling it with oil. The overall process installs and secures the fully assembled swing drive subsystem into the excavator.
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This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft. Safety notes are included to warn of potential injury from improper assembly of spring-loaded parts.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
This document provides instructions for removing and disassembling the transmission of a 416D Backhoe Loader. It outlines 14 steps to remove the transmission, which includes draining fluids, removing mounting bolts, and lowering the transmission. It then details disassembling the transmission into its major components, such as removing the front and rear output shafts, planetary gears, clutch packs, seals, and bearings. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
The document provides instructions for removing and installing the fuel transfer pump on a Caterpillar 322N excavator powered by a 3116 engine. It details removing the pump cover, spring, piston and seals. It also describes inspecting parts and lubricating them with oil during installation. Installation involves reversing the removal steps and ensuring proper alignment of components.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive and hydraulic system before removing components.
This document provides instructions for disassembling the control valve (auxiliary) on a 322C excavator. It describes removing and disassembling various components of the control valve such as solenoid valves, line relief valves, fittings, seals, and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems during disassembly and reassembly. Detailed illustrations and part numbers are provided for each step. Personal protective equipment is recommended when removing or releasing parts under spring pressure.
Caterpillar Cat 322 L EXCAVATOR (Prefix 4RM) Service Repair Manual Instant Do...udjkskdmmd
This document provides instructions for removing and installing a governor from a 322 L, 322 LN, and 322 N excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and tubes connecting the governor to the engine. Individual parts like O-rings and seals must be removed and replaced. The installation procedure specifies lubricating new seals and using tools to reconnect everything in the reverse order of removal. Special attention is given to properly adjusting the fuel setting after installing the new governor.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...udjkskdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Removing and installing the crankshaft vibration damper and pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front housing.
The summaries provide the high level steps for removing and installing the listed components from the 3126B engine in 3 sentences or less per the request.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for removing and installing various components of the rear power take-off (RPTO) and vibration damper on a 993K wheel loader. It describes in detail how to disassemble the RPTO by removing nuts, bearings, and gears. It then explains the reverse process to assemble the RPTO. Separate sections provide procedures for installing the RPTO and removing/installing the vibration damper and pulley, including the use of various tools. Detailed illustrations accompany each step.
This document provides instructions for disassembling and assembling the parking brake on a Caterpillar 993K Wheel Loader. It describes removing 16 different components of the parking brake including pistons, springs, discs, plates, and housings. Detailed illustrations and torque specifications are provided for each step of disassembly and assembly. Tools required include a slide hammer, puller, driver group, link brackets, lever puller hoist, and sealant. Personnel safety warnings and proper procedures are noted throughout.
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 26 steps for reassembling the torque converter components in reverse order, noting specific alignment and torque specifications. The overall document provides detailed technical instructions for maintenance personnel to fully disassemble and reassemble the machine's torque converter.
The document provides instructions for disassembling and assembling the service brake on a Caterpillar 993K wheel loader. The disassembly procedure involves removing reaction plates, discs, springs, pistons, seals and other brake components. The assembly procedure describes installing these components in reverse order and applying grease and torques as specified. Safety precautions are provided to prevent injury from spring forces.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing and removing fuel injection nozzles
- Disassembling and assembling the fuel ratio control
- Removing and installing the fuel shutoff solenoid
The instructions include diagrams illustrating the components and numbered steps for disassembly, cleaning, inspection, and reassembly of the parts. Precautions are provided to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the swing drive of a M325C MH wheeled excavator. It lists 31 steps for disassembly, removing components like the cover, carrier assembly, gears, shafts, and seals. It then lists 35 steps for assembly, installing these components in reverse order along with tools needed and special instructions. Precautions are given to contain fluids, clean parts thoroughly, and use lifting devices due to component weights up to 310 kg.
This document provides instructions for disassembling the front final drive, carrier, hubs, and brakes of an M320 Excavator. It outlines 28 steps to remove components like the planetary carrier, sun gear, ring gear, brake piston, hub, bearings and seals. Various tools are required including retaining ring pliers, pullers, wrenches and adapters. Safety notices are included about containing fluids, releasing hydraulic pressure and avoiding damage during disassembly.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: W345B II WHEELED EXCAVATOR CDY
Configuration: W345B Series II Material Handlers CDY00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
345B, 345B Series II and W345B Series II Excavators Machine Systems
Media Number -SENR1934-11 Publication Date -01/01/2012 Date Updated -12/01/2012
i02830548
Swing Drive - Assemble
SMCS - 5459-016
S/N - AGS1-UP
S/N - AKX1-UP
S/N - ALB1-UP
S/N - ALD1-UP
S/N - AMD1-UP
S/N - AMJ1-UP
S/N - AMN1-UP
S/N - ANJ1-UP
S/N - APB1-UP
S/N - AYR1-UP
S/N - CCC1-UP
S/N - CDY1-UP
S/N - DCW1-UP
S/N - DET1-UP
S/N - FEE1-UP
Assembly Procedure
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3. Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
B 1P-2420 Transmission Repair Stand 1
C
5P-5197 Retaining ring pliers 1
1U-8759 Tip Set 1
D 1P-0510 Drive Group 1
E 1U-6396 O-Ring Assembly Compound 1
F 5P-3931 Anti-Seize Compound 1
G 5P-0960 Molybdenum Grease 1
H 9S-3263 Thread Lock Compound 1
J 1U-8846 Gasket Sealant 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use Tooling (E) during the assembly procedure.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Make sure that all parts of the swing drive are thoroughly clean and free of dirt and debris
prior to assembly.
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4. Illustration 1 g00725394
2. Apply Tooling (F) on the outside diameter of bearing (37) and the inside diameter of swing
drive housing (19) .
3. Lower the temperature of bearing (37) . Install bearing (37) in the swing drive housing.
Illustration 2 g00725388
4. Install O-ring seal (35) into bearing cage (31) .
5. Install the two lip seals (34) in bearing cage (31) .
6. Apply Tooling (G) on the lip of each seal.
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5. Illustration 3 g00725547
7. Carefully install cage (31) over pinion shaft (33) .
Illustration 4 g00725554
8. Heat bearing (39) to a temperature of 135 °C (275 °F) and install bearing (39) on the pinion
shaft (33) .
Illustration 5 g00725572
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6. 9. Install spacer (38) on top of bearing (37) , as shown.
Note: Lip (e) for spacer (38) must face opposite bearing (37) , as shown.
Illustration 6 g00725575
10. Put swing drive housing (19) in the press.
11. Apply Tooling (F) on the outside diameter of bearing (39) and the inside diameter of the
swing drive housing.
12. Install pinion shaft (33) , bearing cage (31) , bearing assembly (39) , through spacer (38)
and bearing (37) .
Note: It may be necessary to reposition the press so that bearing assembly (39) is installed
evenly into the swing drive housing.
Note: Align bearing cage (31) with the swing drive housing during installation of the pinion
shaft. Temporarily install two bolts that will hold bearing cage (31) to the swing drive
housing.
Illustration 7 g00725595
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7. 13. Remove the swing drive from the press and place the swing drive sideways. The combined
weight of the swing drive housing, the pinion shaft, and the bearing cage is 152 kg (335 lb).
14. Remove the temporary bolts that are holding the bearing cage in position.
15. Apply Tooling (H) on the threads of bolts (32) that hold bearing cage (31) to swing drive
housing (19) .
16. Tighten bolts (32) to a torque of 100 ± 20 N·m (75 ± 15 lb ft).
Illustration 8 g00725607
17. Heat bearing cone (36) to a temperature of 135 °C (275 °F). Install bearing cone (36) on the
pinion shaft (33) .
Note: Make sure that the shaft is centered in the swing drive housing, before you install
bearing cone (36) .
Illustration 9 g00725270
18. Use Tooling (C) to install retaining ring (30) .
19. Assemble the carrier assembly (21) , as follows:
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8. Illustration 10 g00725260
a. Apply clean SAE 30W oil on bearing (26) and bearing (28) . Install bearings (26) and
(28) into planetary gear (27) .
b. Install thrust washer (25) on one side of planetary gear (27) .
c. Install thrust washer (29) on the opposite side of planetary gear (27) .
d. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
e. Install planetary gear (27) and the thrust washers in the carrier assembly (21) .
Illustration 11 g00725252
f. Install planetary shaft (24) through the gear assembly into the carrier assembly. Make
sure that the spring pin hole in the planetary shaft is in alignment with the spring pin
hole in the carrier.
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9. Illustration 12 g00703700
g. Drive spring pin (23) into shaft (24) . Orient the split in spring pin (23) vertically to
the carrier. Align the split in the spring pin to the top or to the bottom. Make a stake
mark on each side of the spring pin hole in the carrier. Each stake mark should be
approximately 2.25 ± 0.75 mm (0.09 ± 0.03 inch) from the outside diameter of the
spring pin hole.
h. Repeat Steps 19.a through 19.g in order to install the remaining planetary gears (27)
in the carrier.
Illustration 13 g00725203
20. Use two people and install carrier assembly (21) into the housing. The weight of carrier
assembly (21) is approximately 40 kg (88 lb).
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10. Illustration 14 g00725194
21. Install retaining ring (22) .
Illustration 15 g00725186
22. Install spacer (20) into carrier assembly (21) .
Illustration 16 g00725166
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11. 23. Make sure that the mating surfaces of the ring gear (18) and the swing drive housing (19)
are thoroughly clean.
24. Apply Tooling (J) to the face of swing drive housing (19) and the face of ring gear (18) .
25. Install Tooling (A) onto ring gear (18) . Weight of the ring gear is approximately 36 kg (80
lb).
26. Install ring gear (18) onto the swing drive housing (19) .
Illustration 17 g00725145
27. Install retaining ring (17) into the sun gear.
Illustration 18 g00724866
28. Install carrier (7) into the sun gear. Install retaining ring (15) into sun gear (16) .
29. Assemble carrier assembly (7) , as follows:
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12. Illustration 19 g00724862
a. Apply clean SAE 30W oil on bearing (13) . Install bearing (13) in planetary gear
(12) .
b. Install a thrust washer (11) on one side of planetary gear (12) .
c. Install a thrust washer (14) on the opposite side of planetary gear (12) .
d. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
e. Install planetary gear (12) and the thrust washers in the carrier assembly (7) .
Illustration 20 g00724860
f. Install planetary shaft (10) through the gear assembly into the carrier assembly. Make
sure that the spring pin hole in the planetary shaft is in alignment with the spring pin
hole in the carrier.
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13. Illustration 21 g00703700
g. Drive spring pin (9) into shaft (10) . Orient the split in spring pin (9) vertically to the
carrier. Align the split in the spring pin to the top or to the bottom. Make a stake mark
on each side of the spring pin hole in the carrier. Each stake mark should be
approximately 2.25 ± 0.75 mm (0.09 ± 0.03 inch) from the outside diameter of the
spring pin hole.
h. Repeat Steps 29.a through 29.g for the remaining gear assemblies.
Illustration 22 g00724856
30. Install carrier assembly (7) in the ring gear.
31. Install spacer (8) into carrier assembly (7) .
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14. Illustration 23 g00724854
32. Install sun gear (6) into carrier assembly (7) .
Illustration 24 g00724840
33. Make sure that the mating surfaces of the ring gear and cover (5) are thoroughly clean.
34. Apply Tooling (J) on the flange surface of the ring gear and cover (5) .
35. Fasten Tooling (A) and a suitable lifting device to cover (5) . Put the cover in the original
position on the ring gear. Make sure that the cover is seated properly.
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15. Illustration 25 g00724843
36. Apply Tooling (H) on the threads of bolts (4) .
37. Install the washers and bolts (4) that hold the cover, the ring gear, and the swing drive
housing together. Tighten bolts (4) to a torque of 270 ± 40 N·m (200 ± 30 lb ft).
38. Install fitting (3) into cover (5) .
Illustration 26 g00724832
39. Install oil level gauge (Dipstick) (1) , filler breather cap assembly and hose assembly (2) to
the swing drive.
40. If the drain valve was removed from the swing drive housing, reinstall the drain valve.
End By: Install the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed May 27 01:20:39 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: W345B II WHEELED EXCAVATOR CDY
Configuration: W345B Series II Material Handlers CDY00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
345B, 345B Series II and W345B Series II Excavators Machine Systems
Media Number -SENR1934-11 Publication Date -01/01/2012 Date Updated -12/01/2012
i01450853
Swing Drive - Install
SMCS - 5459-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A)
132-8223 110 volt Power Pack (1)
1
1U-6221 Torque Wrench 1
132-8143 36 mm Hex Link 1
(B) 138-7573 Link Bracket 4
( 1 )
132-8231 220 volt Power Pack is available.
1. The following installation procedure is identical for both swing drives.
2. Thoroughly clean the mating surfaces of the swing drive housing and the main frame.
3. Apply 5P-3931 Anti-Seize Compound on the locating pin in the main frame. Also, apply 5P
-3931 Anti-Seize Compound in the pin bore in the main frame.
4. Apply 1U-8846 Sealant on the mating surface of the main frame and the swing drive
housing.
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17. Illustration 1 g00635629
Note: During installation, the locating pin for the swing drive can come out of the swing
drive housing.
5. Fasten Tool (B) and a hoist to swing drive (3). The weight of the swing drive is 227 kg (500
lb). Place the swing drive in the swing drive's original position in the main frame. If the
locating pin comes out of the swing drive housing, the locating pin can be reinstalled with a
hammer after the swing drive is in place.
Illustration 2 g00635627
6. Apply 9S-3263 Thread Lock Compound on the threads of bolts (1). Install the bolts and the
washers that hold the swing drive in place. Tighten the bolts evenly with Tooling (A) to a
torque of 900 ± 100 N·m (665 ± 75 lb ft).
7. Install two corks (2) in the threaded holes in the swing drive housing.
8. After installation of the swing motor, fill the hydraulic oil tank and the swing drive with oil
to the proper level.
Reference: Refer to Operation and Maintenance Manual, "Lubricant Viscosities" for the
proper oil viscosity.
Reference: Refer to Operation and Maintenance Manual, "Refill Capacities" for the correct
amount.
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18. Reference: Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level -
Check" for the correct filling procedures.
Reference: Refer to Operation and Maintenance Manual, "Swing Drive Oil Level - Check"
for the correct filling procedures.
End By: Install the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Install" in
this manual.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed May 27 01:21:36 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: W345B II WHEELED EXCAVATOR CDY
Configuration: W345B Series II Material Handlers CDY00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
345B, 345B Series II and W345B Series II Excavators Machine Systems
Media Number -SENR1934-11 Publication Date -01/01/2012 Date Updated -12/01/2012
i01187801
Swing Gear and Bearing - Remove
SMCS - 7063-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) 138-7574 Link Bracket 4
(B)
132-8223 115 volt Power Pack 1
132-8112 3/4 inch Drive Torque Wrench 1
9U-6529 24 mm Socket 1
Start By:
a. Remove the undercarriage frame assembly. Refer to Disassembly and Assembly, "Undercarriage
Frame - Remove" in this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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20. 1. Remove all of the grease from the swing gear and bearing. Put the grease in a suitable container for
storage or disposal.
Illustration 1 g00520664
2. Put an alignment mark on swing gear and bearing (1) and the undercarriage frame assembly for
installation purposes.
3. Fasten Tooling (A) and a suitable lifting device to swing gear and bearing (1), as shown. Put a slight
lifting tension on the swing gear and bearing.
Illustration 2 g00520670
4. Use Tooling (B) to remove bolts (2) and the spacers that secure swing gear and bearing (1) to the
undercarriage frame assembly.
5. Carefully remove the swing gear and bearing from the undercarriage frame assembly. The weight of
the swing gear and bearing is 454 kg (1000 lb).
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21. Illustration 3 g00636223
6. Place tape over the sealing surfaces of the dust seals, the inner race and the outer race. This will
prevent cleaning solvent from entering the cross sections of the dust seals. Thoroughly clean the
swing gear and bearing.
7. Remove dust seals (3) and (4) from the outer race and the inner race of the swing gear and bearing.
8. Clean the sealing grooves of the inner race and outer race with fine grit sandpaper. Use a cleaning
solvent to clean the seal grooves. Make sure that the seal grooves are thoroughly clean and dry prior
to installing new dust seals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed May 27 01:22:33 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: W345B II WHEELED EXCAVATOR CDY
Configuration: W345B Series II Material Handlers CDY00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
345B, 345B Series II and W345B Series II Excavators Machine Systems
Media Number -SENR1934-11 Publication Date -01/01/2012 Date Updated -12/01/2012
i07191587
Swing Gear and Bearing - Install
SMCS - 7063-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3941 Link Bracket As 4
B
132-8223 Hydraulic Pump and Motor (115 V 50/60 Hz Single Phase)(1)
1
1U-6221 Hydraulic Torque Wrench 1
132-8143 36 mm Hex Link 1
C - Loctite 435 -
D 2P-9066 Lubricant 1
E 1U-8846 Gasket Sealant 1
F - Loctite C5A Copper Anti-Seize -
(1)
132-8231 Hydraulic Pump and Motor (220 V 50/60 Hz Single Phase) is also available.
Note: If the inner dust seal (3) and the outer dust seal (4) are installed dry, the new dust seals should
be installed dry in the swing gear and bearing.
Note: If the inner dust seal and the outer dust seal are bonded to the swing gear and bearing, the new
dust seals should be bonded to the swing gear and bearing.
Note: Perform Steps 1.a through 1.j to install the new dry dust seals.
Note: Perform Steps 2.a through 2.p to install the new dust seals that are bonded to the swing gear
and bearing.
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23. Illustration 1 g00636223
1. If inner dust seal (3) and outer dust seal (4) were installed dry, use the following procedure to install
the new dust seals:
a. Use a wire brush to thoroughly clean the grooves for the dust seal of the swing gear and
bearing. Make sure that all the dirt and foreign material has been removed.
b. Wash the grooves for the dust seal in a suitable solvent that will not leave an oily residue.
c. Make sure that the grooves for the dust seal in the swing gear and bearing are thoroughly clean
and dry prior to installation of the dust seals.
d. Cut one end of inner dust seal (3) at a 90 degree angle. Use a blunt tool to install the inner dust
seal in the seal groove of the swing gear and bearing.
e. Install the seal so that the lip of the seal is facing in the direction that is shown. Refer to
Illustration 1.
f. After the inner dust seal is installed in the seal groove, measure the seal and cut the remaining
end of the inner dust seal at a 90 degree angle. Install the remaining end of the inner dust seal
in the seal groove.
g. Make sure that the inner dust seal is seated properly in the seal groove, all the way around the
swing gear and bearing. Also, make sure that there is no gap between the ends of the inner dust
seal.
h. Pull each end of the inner dust seal out of the seal groove of the swing gear and bearing
approximately 50.8 mm (2.00 inch). Apply Tooling (C) to each end of the inner dust seal to
bond the seals together.
i. Immediately reinstall the inner dust seal in the seal groove of the swing gear and bearing.
Again, make sure that the entire inner dust seal is properly seated in the seal groove of the
swing gear and bearing. No gap should exist between the ends of the inner dust seal.
j. To ensure that the lip of inner dust seal has not adhered to the top of the bearing at the seal
joint, run a dull putty knife between the lip of the seal and the bearing at the seal joint.
k. Follow the procedure in Steps 1.a through 1.j to install outer dust seal (4) in the swing gear and
bearing. Refer to Illustration 1 for proper seal orientation in the swing gear and bearing.
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24. 2. If inner dust seal (3) and outer dust seal (4) were bonded in the swing gear and bearing, use the
following procedure to install the new dust seals:
a. Thoroughly clean all the dirt and foreign material from the grooves for the dust seal in the
swing gear and bearing with a wire brush.
b. Wash the grooves for the dust seal in a suitable solvent that will not leave an oily residue.
c. Make sure that the grooves for the dust seals in the swing gear and bearing are thoroughly
clean and dry prior to installation of the dust seals.
Note: Install inner dust seal (3) and outer dust seal (4) in the swing gear and bearing in small
increments, because Tooling (C) cures very quickly.
d. Cut one end of inner dust seal (3) at a 90 degree angle.
e. Start applying Tooling (C) 50.8 mm (2.00 inch) from the cut end of the seal. Apply Tooling
(C) to the seal in 152.4 mm (6.00 inch) increments.
f. Immediately use a blunt tool to install only the bonded portion of the inner dust seal in the seal
groove of the swing gear and bearing. Make sure that the dust seal is seated properly in the
seal groove.
g. Install the seal so that the lip of the seal is facing in the direction that is shown. Refer to
Illustration 1.
h. To ensure that the inner dust seal has not adhered to the bearing, run a dull putty knife between
the lip of the seal and the bearing.
i. Apply Tooling (C) to the next 152.4 mm (6.00 inch) of the seal. Immediately use a blunt tool
to install only the bonded portion of the inner dust seal in the seal groove of the swing gear and
bearing.
j. Make sure that the inner dust seal is seated properly in the seal groove. Ensure that the inner
dust seal has not adhered to the bearing.
Note: Do not install the last 152.4 mm (6.00 inch) of the inner dust seal.
k. Repeat Steps 2.i through 2.j until the dust seal is installed.
l. Measure the inner dust seal and cut the remaining end of inner dust seal (3) at a 90 degree
angle. Install the last 152.4 mm (6.00 inch) of seal in the seal groove dry.
m. Make sure that the inner dust seal is properly seated in the seal groove and that there is no gap
between the seal ends. Carefully remove both loose ends of the inner dust seal out of the seal
groove.
n. Apply Tooling (C) to the loose ends of the seal.
o. Immediately use a blunt tool to reinstall the seal ends in the seal groove. Again, make sure that
the inner dust seal is properly seated in the seal groove, and that no gap existed between the
ends of the seal.
p. To ensure that the inner dust seal has not adhered to the top of the bearing, run a dull putty
knife around the seal.
q. Follow the procedure in Steps 2.a through 2.p to install outer dust seal (4) in the swing gear
and bearing. Refer to Illustration 1 for proper seal orientation in the swing gear and bearing.
3. Lubricate the swing gear and bearing with grease.
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26. Illustration 2 g00520664
Illustration 3 g00520674
Note: Clean the mating surface for the swing gear and bearing on the undercarriage frame assembly.
4. Apply Tooling (E) on the mating surface for the swing gear and bearing of the undercarriage frame
assembly.
5. Fasten Tooling (A) and a suitable lifting device to swing gear and bearing (1), as shown. Refer to
Illustration 2. The weight of swing gear and bearing (1) is approximately 660 kg (1455 lb).
6. Place the swing gear and bearing in the swing gear and bearing's original position on the
undercarriage frame assembly.
7. Make sure that the stamp "S" on the inner race is in the position that is shown, relative to the
undercarriage frame assembly and the stopper on the outer race. Refer to Illustration 3.
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