This document provides removal and installation procedures for various components on a machine. The components included are the battery, alternator, electric starting motor, air cleaner, muffler, and expansion tank. Detailed step-by-step instructions are provided for safely removing and installing each component, including necessary safety precautions. Illustrations supplement the written instructions to aid in the process.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbh00...dfujsjjekme
This document contains sections from a service manual for telehandlers, including:
1. Procedures for removing and installing components like the battery, alternator, starter motor, air cleaner, muffler, expansion tank, and radiator.
2. Steps for disassembling and assembling the radiator.
3. Safety information is provided throughout regarding hazards from hot or pressurized components, electrical shock, and proper fluid handling.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
Hyundai hbf18 t 5 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It includes the following sections:
1. Tools and torque specifications needed for the job.
2. Instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, seals and springs.
3. Instructions for assembling components like the spool, sleeve, seals, springs and end cover. Precise steps are provided to ensure correct assembly.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using various tools. It then details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and other parts. Safety notices are included throughout to warn of potential injuries from springs, fluids and heavy components.
Caterpillar cat 314 c lcr excavator (prefix pca) service repair manual (pca00...jfdskekdmme
This document provides disassembly instructions for excavator models 314C, 314C CR, and 314C LCR. It describes how to disassemble components of the final drive, travel motor, counterbalance valve, and other systems. The instructions are detailed, listing each part and step in the disassembly process. Required tools are provided at the beginning. Safety notices are included throughout to warn of hazards like stored energy in springs.
Caterpillar cat d11 t track type tractor (prefix ama) service repair manual (...fjjsjeskkekem
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar D11T track-type tractor. It lists 50 steps for disassembly, removing components like retaining rings, planetary carriers, gears, seals, and bearings. It then lists 50 steps for assembly, adding components like bearings, seals, housings, and fasteners in the reverse order of disassembly. Special tools are listed and safety notices are provided about thoroughly cleaning the hydraulic system.
Caterpillar cat d350 c articulated dump truck (prefix 8xc) service repair man...fdjsuekskefmm
The document provides instructions for disassembling and installing various fuel system components on a Caterpillar D350C articulated dump truck, including:
1) Disassembling the fuel ratio control unit by removing springs, seals, and housing covers.
2) Installing the fuel ratio control unit by positioning it, installing bolts and connecting fuel lines.
3) Removing the fuel shutoff solenoid by removing nuts, washers and disconnecting wires, and installing it by reversing the removal steps.
4) Removing the automatic timing advance unit by following timing procedures, removing bolts and spacers, and loosening the fuel pump gear.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbh00...fisejfjsekfksem
This document contains sections from a service manual for telehandlers, including:
1. Procedures for removing and installing components like the battery, alternator, starter motor, air cleaner, muffler, expansion tank, and radiator.
2. Steps for disassembling and assembling the radiator.
3. Torque specifications and troubleshooting information for engine, power train, hydraulic, electrical, and electronic systems.
4. Contents include service manual information, disassembly/assembly sections, and schematics for machine systems.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbh00...dfujsjjekme
This document contains sections from a service manual for telehandlers, including:
1. Procedures for removing and installing components like the battery, alternator, starter motor, air cleaner, muffler, expansion tank, and radiator.
2. Steps for disassembling and assembling the radiator.
3. Safety information is provided throughout regarding hazards from hot or pressurized components, electrical shock, and proper fluid handling.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
Hyundai hbf18 t 5 forklift truck service repair manualfjjsekmmm
This document provides instructions for disassembling and assembling the steering unit of a machine. It includes the following sections:
1. Tools and torque specifications needed for the job.
2. Instructions for disassembling components like the end cover, gearwheel set, cardan shaft, distributor plate, seals and springs.
3. Instructions for assembling components like the spool, sleeve, seals, springs and end cover. Precise steps are provided to ensure correct assembly.
This document provides disassembly instructions for the final drive, travel motor, and other components of excavator models 312D2 and 312D2 L. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using various tools. It then details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and other parts. Safety notices are included throughout to warn of potential injuries from springs, fluids and heavy components.
Caterpillar cat 314 c lcr excavator (prefix pca) service repair manual (pca00...jfdskekdmme
This document provides disassembly instructions for excavator models 314C, 314C CR, and 314C LCR. It describes how to disassemble components of the final drive, travel motor, counterbalance valve, and other systems. The instructions are detailed, listing each part and step in the disassembly process. Required tools are provided at the beginning. Safety notices are included throughout to warn of hazards like stored energy in springs.
Caterpillar cat d11 t track type tractor (prefix ama) service repair manual (...fjjsjeskkekem
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar D11T track-type tractor. It lists 50 steps for disassembly, removing components like retaining rings, planetary carriers, gears, seals, and bearings. It then lists 50 steps for assembly, adding components like bearings, seals, housings, and fasteners in the reverse order of disassembly. Special tools are listed and safety notices are provided about thoroughly cleaning the hydraulic system.
Caterpillar cat d350 c articulated dump truck (prefix 8xc) service repair man...fdjsuekskefmm
The document provides instructions for disassembling and installing various fuel system components on a Caterpillar D350C articulated dump truck, including:
1) Disassembling the fuel ratio control unit by removing springs, seals, and housing covers.
2) Installing the fuel ratio control unit by positioning it, installing bolts and connecting fuel lines.
3) Removing the fuel shutoff solenoid by removing nuts, washers and disconnecting wires, and installing it by reversing the removal steps.
4) Removing the automatic timing advance unit by following timing procedures, removing bolts and spacers, and loosening the fuel pump gear.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbh00...fisejfjsekfksem
This document contains sections from a service manual for telehandlers, including:
1. Procedures for removing and installing components like the battery, alternator, starter motor, air cleaner, muffler, expansion tank, and radiator.
2. Steps for disassembling and assembling the radiator.
3. Torque specifications and troubleshooting information for engine, power train, hydraulic, electrical, and electronic systems.
4. Contents include service manual information, disassembly/assembly sections, and schematics for machine systems.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbh00...ufjjjdfkksemme
This document contains sections from a service manual for telehandlers, including:
1. Procedures for removing and installing components like the battery, alternator, starter motor, air cleaner, muffler, expansion tank, and radiator.
2. Steps for disassembling and assembling the radiator.
3. Safety information is provided throughout regarding hazards from hot or pressurized components, electrical shock, and proper fluid handling.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbh00...jdfjskekmdme
This document provides instructions for removing and installing various components on an engine, including the battery, alternator, starting motor, air cleaner, muffler, and expansion tank. The procedures provide step-by-step instructions with illustrations and safety warnings for each component. Removal procedures are listed separately from installation procedures.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbp00...fisejfjsekfksem
This document contains sections on disassembly and assembly procedures for various components of an engine and machine systems. It includes step-by-step instructions for removing and installing components like the battery, alternator, starter motor, air cleaner, muffler, expansion tank, radiator, and brackets. Safety precautions are provided throughout regarding hot or hazardous parts, electrical shock, and fluid containment.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbp00...jdfjskekmdme
This document contains sections on disassembly and assembly procedures for various components of an engine and machine systems. It includes step-by-step instructions for removing and installing components like the battery, alternator, starter motor, air cleaner, muffler, expansion tank, radiator, and brackets. Safety precautions are provided throughout regarding hot or hazardous parts, electrical shock, and fluid containment.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbp00...dfujsjjekme
This document contains sections from a service manual for telehandlers, including:
1. Procedures for removing and installing components like the battery, alternator, starter motor, air cleaner, muffler, expansion tank, and radiator.
2. Steps for disassembling and assembling the radiator.
3. Safety information is provided throughout regarding handling fluids, hot components, and preventing accidental starting of equipment.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbp00...ufjjjdfkksemme
This document contains sections from a service manual including procedures for removing and installing various engine and machine components. The sections covered include removing and installing the battery, alternator, starter motor, air cleaner, muffler, expansion tank, radiator, and related parts. Detailed step-by-step instructions are provided along with illustrations to guide technicians through the disassembly and reassembly processes safely.
Caterpillar cat th360 b and th560b telehandler service repair manual sn tbp00...jfskekfsmemm
This document provides instructions for removing and installing various components on an engine, including the battery, alternator, starting motor, air cleaner, muffler, and expansion tank. The procedures provide step-by-step instructions with illustrations and safety warnings for each component. Proper removal and installation methods are outlined to correctly service these parts.
Jcb js370 tier 4i isuzu tracked excavator service repair manual from 2090666 ...fjjsekksemmm
This document provides information about identifying JCB machines and their components. It discusses identification plates located on the machine and components that provide the model, serial number, and other details. It also summarizes the different types of fasteners used and their torque settings, distinguishing between zinc plated and Dacromet fasteners. Safety plates providing details on FOPS and ROPS protection levels are also described.
Jcb js370 tier 4i isuzu tracked excavator service repair manual from 2050750 ...fjjsekksemmm
This document provides information about identifying machines and components from JCB, including product identification numbers, serial numbers, and component data plates. It also includes tables listing torque settings for different types and sizes of fasteners used on JCB machines, distinguishing between zinc/yellow plated fasteners and Dacromet fasteners. Safety information is provided about falling object protective structures and roll-over protective structures that may be installed on some machines.
Jcb js370 tier 4i isuzu tracked excavator service repair manual from 1909484 ...fjjsekksemmm
This document provides information about identifying JCB machines and their components. It discusses identification plates located on the machine and components that provide the model, serial number, and other details. It also summarizes the different types of fasteners used and their torque settings, distinguishing between zinc plated and Dacromet coated fasteners. Safety plates providing details on FOPS and ROPS protection levels are also described. In summary, this document outlines how to identify key details of JCB machines and components, different fastener types, and safety certification plates.
Jcb js220 tracked excavator service repair manual sn2163177 to 2168079fjjsekksemmm
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are the original type used, and Dacromet fasteners, which are an improved corrosion resistant type. Dacromet fasteners have a lower torque setting than zinc fasteners. The document provides tables with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. It stresses that the correct torque must be used depending on the type of fastener.
Jcb js210 lc with jcb dieselmax engine tracked excavator service repair manua...fjjsekksemmm
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are the original type used, and Dacromet fasteners, which are an improved corrosion resistant type. Dacromet fasteners have a lower torque setting than zinc fasteners. The document provides tables with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. It stresses that the correct torque must be used depending on the type of fastener.
Jcb 8020 mini excavator service repair manual sn 1284000 up to may 2012fjjsekksemmm
This document provides information about identifying JCB machines and their components. It describes the machine identification plate that lists the product identification number, weight, engine power, year of manufacture, and serial number. It also describes the typical format of the product identification number and engine identification number, which include information about the machine type, check letter, serial numbers, and year/country of manufacture. The document is intended to help service technicians properly identify the exact machine and components when ordering replacement parts.
Jcb 8018 mini excavator service repair manual sn 1046000 up to may 2012fjjsekksemmm
This document provides information about identifying JCB machines and their components. It describes the machine identification plate that lists the product identification number, weight, engine power, year of manufacture, and serial number. It also describes the typical format of the product identification number and engine identification number, which include information about the machine type, country of manufacture, build number, and serial number. The document emphasizes that the identification plates are important for correctly identifying the exact type of machine and ordering replacement parts.
Jcb 8016 mini excavator service repair manual sn 1155000 up to may 2012fjjsekksemmm
This document provides information about identifying JCB machines and their components. It describes the machine identification plate that lists the product identification number, weight, engine power, year of manufacture, and serial number. It also describes the typical format of the product identification number and engine identification number, which include information about the machine type, check letter, serial numbers, and year/country of manufacture. The document is intended to help service technicians properly identify the exact machine and components when ordering replacement parts.
Jcb 8014 mini excavator service repair manual sn1156000 up to may 2012fjjsekksemmm
This document provides information about identifying machines and standard torque settings for fasteners. It includes the following:
- Details on how to identify a machine using its identification plate and product identification number.
- Descriptions of different types of fasteners used on machines, including zinc plated, Dacromet, and their identifying colors and part number suffixes.
- Tables listing torque settings for UNF Grade 'S' and metric Grade 8.8 fasteners under different conditions such as lubricated or unlubricated.
- Notes about using the correct torque settings based on the type of fastener and lubrication conditions. Dacromet fasteners have lower torque settings than
Jcb 550 170 telescopic handler service repair manual sn from 2460601 onwardsfjjsekksemmm
This service manual provides instructions for adjusting the valves on a Loadall rough terrain forklift. It describes the valve train components and their operation, including the camshaft, tappets, push rods, rockers, and valves. It provides technical specifications for the valves and instructions for accessing and positioning the engine to adjust the valves. The procedure explains how to measure valve clearance using a dial indicator and adjust the clearance by turning the tappet adjuster if needed. Special tools are required to lock the tappets and correctly position the engine for adjustment.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfjjsekksemmm
This service manual provides instructions for servicing the valve train system of JCB Loadall rough terrain variable reach trucks. The manual contains sections covering the engine, fuel system, cooling system, brake system, steering system, driveline, hydraulics, electrical system, and other components. The section on the engine valve train describes the system components, operation, and procedures for adjusting valve clearances and removing and installing valves.
Jcb 550 140 telescopic handler service repair manual sn from 2460601 onwardsfjjsekksemmm
This service manual provides instructions for servicing the valve train system of JCB Loadall rough terrain variable reach trucks. The manual contains sections covering the engine, fuel system, cooling system, brake system, steering system, driveline, hydraulics, electrical system, and other components. The section on the engine valve train describes the system components, operation, and procedures for adjusting valve clearances and removing and installing valves.
Jcb 540 v180 work platform telescopic handler service repair manual sn 290200...fjjsekksemmm
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks. It contains safety warnings and covers machine components, attachments, body/framework, operator station, driveline, hydraulic and electrical systems, fasteners/fixings, consumable products, and after sales support. Proper training and personal protective equipment are required for safe operation and maintenance.
Jcb 540 v180 telescopic handler service repair manual sn from 2902000 onwardsfjjsekksemmm
This service manual provides instructions for adjusting the valves on a Loadall rough terrain forklift. It describes the valve train components and their operation, including the camshaft, tappets, push rods, rockers, and valves. It provides technical specifications for the valves and instructions for checking valve clearances at two positions of the engine, using indicator pins and a dial test indicator to measure clearance. The clearances can be adjusted by turning the valve tappet adjusters if needed.
Jcb 540 v180 telescopic handler service repair manual sn from 2460601 onwardsfjjsekksemmm
This service manual provides instructions for adjusting the valves on a Loadall rough terrain forklift. It describes the valve train components and their operation, including the camshaft, tappets, push rods, rockers, and valves. It provides technical specifications for the valves and instructions for checking valve clearances at two positions of the engine, using indicator pins and a dial test indicator to measure clearance. The procedure explains how to adjust the clearance by turning the tappet adjuster if needed.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Caterpillar cat th580 b telehandler service repair manual
1. Section Title Manual No.
Service Manual Contents 31200267
Torque Specifications 31200268
Engine
Disassembly & Assembly Engine Supplement 31200299
Power Train
Systems Operation, Testing & Adjusting Power Train 31200270
Disassembly & Assembly Power Train 31200301
Vehicle Systems
Schematic Hydraulic System 31200305
Systems Operation, Testing & Adjusting Hydraulic System 31200303
Systems Operation, Testing & Adjusting Steering System 31200273
Systems Operation, Testing & Adjusting Brake System 31200274
Machine Components Specs Machine Systems 31200307
Disassembly & Assembly Machine Systems 31200309
Electrical Systems
Schematic Electrical System 31200312
Machine Troubleshooting Hydrostatic Transmission
Electronic Control System
31200279
Systems Operation, Testing & Adjusting LSI System 31200280
Systems Operation, Testing & Adjusting Monitoring System 31200281
TH580B
Telehandler Service Manual
S/N TBJ00100 & After
31200266
31200267 A
2. 31200299 3
Disassembly and Assembly Section
Disassembly and
Assembly Section
Battery - Remove and Install
Removal Procedure
Start By:
a. If equipped, turn the battery disconnect switch to the OFF
position. Refer to Operation and Maintenance Manual,
"Battery Disconnect Switch (if equipped) ".
Batteries give off flammable fumes that can
explode resulting in personal injury.
Prevent sparks near the batteries. They could
cause vapors to explode. Do not allow the jump
start cable ends to contact each other or the
machine.
Do not smoke when checking battery electrolyte
levels.
Electrolyte is an acid and can cause personal
injury if it contacts skin or eyes.
Always wear eye protection when starting a
machine with jump start cables.
Improper jump start procedures can cause an
explosion resulting in personal injury.
Always connect the positive (+) to positive (+) and
the negative (-) to negative (-).
Jump start only with an energy source with the
same voltage as the stalled machine.
Turn off all lights and accessories on the stalled
machine. Otherwise, they will operate when the
energy source is connected.
Illustration 1 g00909832
1. The following procedure shows the removal of the
front battery which is an attachment. Use the same
procedure when you are removing the rear battery.
Illustration 2 g00909220
2. Pull back the terminal cover (1) in order to
disconnect positive cable (2). Pull back the
terminal cover (3) in order to disconnect negative
cable (4).
Illustration 3 g00909235
3. Remove nuts (5), the washers and hold down
bracket (6).
Illustration 4 g00909831
4. With the aid of a second person or with the aid of
a suitable lifting device, remove battery (7). The
weight of the battery is approximately 25 kg (55 lb).
Remove studs (8).
3. 4 31200299
Disassembly and Assembly Section
Installation Procedure
Illustration 5 g00909832
1. The following procedure shows the installation of
the front battery which is an attachment. Use the
same procedure when you are installing the rear
battery.
Illustration 6 g00909831
2. Install studs (8). With the aid of a second person
or with the aid of a suitable lifting device, install
battery (7). The weight of the battery is
approximately 25 kg (55 lb).
Illustration 7 g00909235
3. Install hold down bracket (6), nuts (5), and the
washers.
Illustration 8 g00909220
4. Connect positive cable (2) and slide terminal cover
(1) into position. Connect Negative cable (4) and
slide terminal cover (3) into position.
End By:
a. If equipped, turn the battery disconnect switch to the ON
position. Refer to Operation and Maintenance Manual,
"Battery Disconnect Switch (if equipped)".
Alternator - Remove and Install
Removal Procedure
Start By:
a. Turn the battery disconnect switch to the OFF position.
Refer to Operation and Maintenance Manual, "Battery
Disconnect Switch (if equipped)". If the machine is not
equipped with a battery disconnect switch, disconnect
the battery cables from the battery and insulate the
battery clamps.
1. Put identification marks on all wires for installation
purposes.
Illustration 9 g00908444
2. Remove belt (1) from alternator (2). Refer to
Operation and maintenance Manual, "Belts -
Inspect/Adjust/Replace".
3. Disconnect wires (3) and positive cable (4).
4. Remove bolt (5), the washer, nut (6), bolt (7) and
the washers before removing alternator (2) from
the machine.
4. 31200299 5
Disassembly and Assembly Section
Installation Procedure
1. Clean all parts and inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for
replacement.
Illustration 10 g00908444
2. Position alternator (2) onto the machine. Install
bolt (7), nut (6) and washers. Install bolt (5) and
the washer.
3. Connect wires (3) and positive cable (4) to
alternator (2).
4. Install belt (1) from alternator (2). Refer to
Operation and maintenance Manual, "Belts -
Inspect/Adjust/Replace".
End By:
a. Turn the battery disconnect switch to the ON position.
Refer to Operation and Maintenance Manual, "Battery
Disconnect Switch (if equipped)". If the machine is not
equipped with a battery disconnect switch and the
battery was disconnected, remove the insulation from
the battery clamps and install the battery cables onto the
battery.
Electric Starting Motor -Remove
and Install
Removal Procedure
Accidental machine starting can cause injury or
death to personnel working on the machine.
To avoid accidental machine starting, turn the battery
disconnect switch to the OFF position and remove
the key. If the machine is not equipped with a battery
disconnect switch, disconnect the battery cables
from the battery and tape the battery clamps.
Place a do not operate tag at the battery disconnect
switch location to inform personnel that the
machine is being worked on.
1. Put identification marks on all wires for installation
purposes.
Illustration 11 g00908447
2. Disconnect positive cable (2) from starter motor (1).
Lift the plastic cap (not shown) in order to access
screw (3) and disconnect wire (4).
Illustration 12 g00908460
3. Remove bolt (5) in order to disconnect ground
cable (6).
4. Remove bolts (7) and remove starter motor (1)
from the engine.
Installation Procedure
1. Clean all parts and inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for
replacement.
5. 6 31200299
Disassembly and Assembly Section
Illustration 13 g00908460
2. Position starter motor (1) onto the engine and
install bolts (7).
3. Position ground cable (6) and install bolt (5).
Illustration 14 g00908447
4. Install screw (3) in order to connect wire (4). Close
the plastic cap (not shown). Connect positive cable
(2) to starter motor (1).
End By:
a. Turn the battery disconnect switch to the ON position.
Refer to Operation and Maintenance Manual, "Battery
Disconnect Switch (if equipped)". If the machine is not
equipped with a battery disconnect switch and the
battery was disconnected, remove the insulation from
the battery clamps and install the battery cables onto the
battery.
Air Cleaner - Remove
Removal Procedure
Illustration 15 g00909117
1. Disconnect inlet duct (2) from air cleaner assembly
(1).
Illustration 16 g00909118
2. Remove hose clamp (3) and disconnect inlet hose
(4) from air cleaner assembly (1).
Illustration 17 g00909119
3. Disconnect hose (5) from air cleaner assembly (1).
6. 31200299 7
Disassembly and Assembly Section
Illustration 18 g00909120
Illustration 19 g00909121
4. Remove nuts (6), bolts (7) and the washers
before removing air cleaner assembly (1) from the
engine.
Air Cleaner - Install
Installation Procedure
1. Clean all parts and inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for
replacement.
Illustration 20 g00909122
Illustration 21 g00909123
2. Position air cleaner assembly (1) on the engine and
install bolts (7), nuts (6) and the washers.
Illustration 22 g00909124
3. Connect hose (5) to air cleaner assembly (1).
Illustration 23 g00909125
4. Connect inlet hose (4) to air cleaner assembly (1)
and install hose clamp (3).
7. 8 31200299
Disassembly and Assembly Section
Illustration 24 g00909126
5. Connect inlet duct (2) to air cleaner assembly (1).
Muffler - Remove and Install
Removal Procedure
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact
skin.
Illustration 25 g00914593
1. Remove bolts (1) and the washers in order to
remove cover (2) and exhaust shield (3).
Illustration 26 g00914594
The photograph is from the top side of the muffler
2. Remove clamp (4) which connects exhaust pipe (5)
to muffler (6).
Illustration 27 g00914595
Illustration 28 g00914606
3. Remove bolts (7) and the washers before sliding
muffler (6) away from exhaust pipe (5). Remove the
muffler from the machine.
Installation Procedure
Illustration 29 g00914606
8. 31200299 9
Disassembly and Assembly Section
Illustration 30 g00914595
1. Position muffler (6) and then slide the muffler onto
exhaust pipe (5) before installing bolts (7) and the
washers.
Illustration 31 g00914594
The photograph is from the top side of the muffler.
2. Install clamp (4) which connects exhaust pipe (5) to
muffler (6).
Illustration 32 g00914593
3. Position exhaust shield (3) with cover (2) and
install bolts (1) with the washers.
Expansion Tank - Remove and
Install
Removal Procedure
At operating temperature, the engine coolant is hot
and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has
been stopped and the fill cap is cool enough to
touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid
contact with the skin and eyes to prevent personal
injury.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing,
adjusting and repair of the product. Be prepared to collect
the fluid with suitable containers before opening any
compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and
mandates.
1. Drain the coolant from the radiator into a suitable
container so that the level of the coolant in the
radiator is below the level of the expansion tank.
The capacity of the cooling system is
approximately 27.5 L (7.3 US gal). Refer to the
appropriate Operation and Maintenance Manual.
Illustration 33 g00914256
2. Loosen the hose clamp and disconnect hose (6)
from expansion tank (3).
3. Disconnect hose (4) from filler cap (5).
9. 10 31200299
Disassembly and Assembly Section
Illustration 34 g00914264
4. Loosen the hose clamps and disconnect hose (1)
and hose (2) from expansion tank (3).
5. Remove bolts (7) and the washers in order to
remove expansion tank (3).
Installation Procedure
Illustration 35 g00914264
1. Position expansion tank (3) and install bolts (7)
and the washers.
2. Connect hose (6) to expansion tank (3) and
tighten the hose clamp.
Illustration 36 g00914256
3. Disconnect hose (4) from filler cap (5).
4. Connect hose (1) and hose (2) to expansion tank
(3) and tighten the hose clamps.
5. Fill the cooling system. The capacity of the cooling
system is approximately 27.5 L (7.3 US gal).
Refer to the appropriate Operation and
Maintenance Manual.
Radiator - Remove
Removal Procedure
Start By:
a. Remove the access plate.
At operating temperature, the engine coolant is hot
and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has
been stopped and the fill cap is cool enough to
touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid
contact with the skin and eyes to prevent personal
injury.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing,
adjusting and repair of the product. Be prepared to collect
the fluid with suitable containers before opening any
compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and
mandates.
1. Put identification marks on all hoses for installation
purposes. Plug all hoses. This helps to prevent
fluid loss, and this helps to keep contaminants
from entering the system.
2. Drain the coolant from the cooling system into a
suitable container for storage or disposal. The
capacity of the cooling system is approximately
27.5 L (7.3 US gal). Refer to the appropriate
Operation and Maintenance Manual.
10. 31200299 11
Disassembly and Assembly Section
Illustration 37 g00912426
3. If equipped, release latch (1) in order to remove
condenser (2) from radiator (3). Tilt the condenser
and remove the condenser from the mounts at the
base of the radiator. Move the condenser aside.
Note: Do not disconnect the hose to the condenser.
The radiator can be removed without discharging the
refrigerant.
Illustration 38 g00912772
4. Loosen the hose clamp and disconnect hose (top)
(4) from radiator (3).
Illustration 39 g00912773
5. Loosen the hose clamp and disconnect hose
(bottom) (5) from the radiator.
Illustration 40 g00912779
6. Loosen the hose clamp and disconnect hose (6)
from radiator (3).
Illustration 41 g00912775
7. Remove bolts (7) and the washer from both sides
of shroud (8).
Illustration 42 g00912780
8. Remove bolts (9), the washers, bolt (10), the
washer and mount (11) in order to remove bracket
(12) from radiator (3) and the chassis.
11. 12 31200299
Disassembly and Assembly Section
Illustration 43 g00912781
9. Remove bolt (13), the washers, mount (14), bolt
(15) and the washer in order to remove bracket
(16) from radiator (3) and the chassis.
Illustration 44 g00912782
10. Remove bolts (17), the washers and the nuts that
secure radiator (3) to the chassis.
11. With the aid of a second person, remove radiator
(3) from the machine.
Illustration 45 g00912783
12. Remove mounts (18) from the chassis.
Radiator - Disassemble
Disassembly Procedure
Start By:
a. Remove the radiator from the machine. Refer to
Disassembly and Assembly, "Radiator - Remove".
Illustration 46 g00913571
1. Remove bolts (1) and the washers in order to
remove bracket (2) from radiator (3).
Illustration 47 g00913572
2. Remove bolts (4) and the washers in order to
remove bracket (5) from radiator (3).
Illustration 48 00913575
12. 31200299 13
Disassembly and Assembly Section
3. Remove bolts (6) and the washers in order to
remove mounting bracket (7) from radiator core
(3).
4. Remove bolts (8) and the washers in order to
remove mounting bracket (9) from radiator core
(3).
Radiator - Assemble
Assembly Procedure
Illustration 49 00913593
1. Position mounting bracket (9) onto radiator (3) and
install bolts (8) with the washers.
2. Position mounting bracket (7) onto radiator (3) and
install bolts (6) with the washers.
Illustration 50 g00913594
3. Position bracket (5) onto the front of radiator (3)
and install bolts (4) with the washers.
Illustration 51 g00913595
4. Position bracket (2) onto the front of radiator (3)
and install bolts (1) with the washers.
End By:
a. Install the radiator onto the machine. Refer to
Disassembly and Assembly, "Radiator - Install".
Radiator - Install
Installation Procedure
1. Clean all parts and inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for
replacement.
Illustration 52 g00912841
2. Install mounts (18) into the chassis.
Illustration 53 g00912843
13. 14 31200299
Disassembly and Assembly Section
3. With aid of a second person, lift radiator (3) into
position. Install bolts (17), the washers and the nuts
that secure the radiator to the chassis.
Illustration 54 g00912846
4. Install bolt (13), the washer, mount (14), bolt (15)
and the washer in order to secure bracket (16) to
radiator (3) and the chassis.
Illustration 55 g00912848
5. Install bolts (9), the washer, bolt (10), the washer
and mount (11) in order to secure bracket (12) to
radiator (3) and the chassis.
Illustration 56 g00912849
6. Install bolts (7) and the washers into both sides of
shroud (8).
Illustration 57 g00912853
7. Connect hose (6) to radiator (3) and tighten the
hose clamp.
Illustration 58 g00912861
8. Connect hose (bottom) (5) to radiator (3) and
tighten the hose clamp.
Illustration 59 g00912860
9. Connect hose (top) (4) to radiator (3) and tighten
the hose clamp.
14. 31200299 15
Disassembly and Assembly Section
Illustration 60 g00912875
10. If equipped, Install condenser (2) into the mounts
at the base of radiator (3) before you fasten latch
(1).
11. Fill the cooling system. The capacity of the cooling
system is approximately 27.5 L (7.3 US gal).
Refer to the appropriate Operation and
Maintenance Manual.
End By:
a. Install the access plate.
Fan Guard - Remove and Install
Removal Procedure
Illustration 61 g00909977
1. Remove bolts (1) and the washers in order to
remove fan guard (2) from shroud (3).
Installation Procedure
Illustration 62 g00909977
1. Position fan guard (2) on shroud (3) and install
bolts (1) and the washers.
Transmission Oil Cooler -
Remove
Removal Procedure
Start By:
a. Remove the access plate.
Personal injury can result from hydraulic oil
pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic
system after the engine has been stopped. Serious
injury can be caused if this pressure is not released
before any service is done on the hydraulic system.
Make sure all of the attachments have been
lowered, oil is cool before removing any
components or lines. Remove the oil filler cap only
when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
At operating temperature, the engine coolant is hot
and under pressure.
Steam can cause personal injury.
15. 16 31200299
Disassembly and Assembly Section
Check the coolant level only after the engine has
been stopped and the fill cap is cool enough to
touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid
contact with the skin and eyes to prevent personal
injury.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing,
adjusting and repair of the product. Be prepared to collect
the fluid with suitable containers before opening any
compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and
mandates.
1. Put Identification marks on all hoses for installation
purposes. Plug all hoses. This helps to prevent
fluid loss, and this helps to keep contaminants
from entering the system.
2. Drain the coolant from the cooling system into a
suitable container for storage or disposal. The
capacity of the cooling system is approximately
27.5 L (7.3 US gal). Refer to the appropriate
Operation and Maintenance Manual.
Illustration 63 g00910188
3. From the underside of the machine, loosen the
hose clamps and disconnect hoses (1) from oil
cooler (2).
4. Loosen the hose clamps and disconnect hoses
(3) from oil cooler (2).
5. Remove bolts (4) and the washer in order to
remove oil cooler (2) from the machine.
Transmission Oil Cooler -Install
Installation Procedure
Oil Cooler (High Ambient Temperature
Cooling Arrangement)
Note: The following procedure will give additional
information that is required to install an oil cooler for the
high ambient temperature cooling arrangement.
Remove Components
Illustration 64 g00987113
1. Loosen the hose clamp and remove hose (1) from
radiator (2).
2. Remove all hose clips and any cable straps which
secure hose (3).
3. Loosen the hose clamp and disconnect hose (3)
from water pump (4).
4. Loosen the hose clamp and disconnect hose (3)
from expansion tank (5) before removing the hose
from the machine.
Install Components
Illustration 65 g00987125
1. The following steps show the location of all hoses to
be installed with the high ambient temperature
cooling arrangement. Refer to Parts Manual, "Lines
16. 31200299 17
Disassembly and Assembly Section
Gp - Coolant" for the part numbers for all
components.
2. Connect a new hose (3) to expansion tank (5) and
tighten the hose clamp.
3. Connect hose (3) to water pump (4) and tighten
the hose clamp.
4. Install all hose clips and any cable straps which
secure hose (3).
Note: A new hose clamp (6) is installed as part of the
installation procedure for the oil cooler. Refer to
Disassembly and Assembly, "Transmission Oil Cooler -
Install".
5. Connect a new hose (1) to radiator (2).
Note: A new hose clamp (6) is installed as part of the
installation procedure for the oil cooler. Refer to
Disassembly and Assembly, "Transmission Oil Cooler -
Install".
Transmission Oil Cooler
1. Clean all parts and inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for
replacement.
Illustration 66 g00910194
2. At the underside of the machine, position oil cooler
(2) and install bolts (4) and the washers.
3. Connect hoses (3) and tighten the hose clamps.
4. Connect hoses (1) and tighten the hose clamps.
5. Fill the cooling system. The capacity of the cooling
system is approximately 27.5 L (7.3 US gal).
Refer to the appropriate Operation and
Maintenance Manual.
Refrigerant Condenser -
Remove and Install
Removal Procedure
Personal injury can result from contact with
refrigerant.
Contact with refrigerant can cause frost bite. Keep
face and hands away to help prevent injury.
Protective goggles must always be worn when
refrigerant lines are opened, even if the gauges
indicate the system is empty of refrigerant.
Always use precaution when a fitting is removed.
Slowly loosen the fitting. If the system is still under
pressure, release it slowly in a well ventilated area.
Personal injury or death can result from inhaling
refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas through a lit
cigarette or other smoking method or inhaling
fumes released from a flame contacting air
conditioner refrigerant gas, can cause bodily harm
or death.
Do not smoke when servicing air conditioners or
wherever refrigerant gas may be present.
Use a certified recovery and recycling cart to properly
remove the refrigerant from the air conditioning
system.
1. Recover the air conditioner refrigerant from the air
conditioner system. The correct charge is 0.8 kg
(1.8 lb).
Illustration 67 g00910214
2. Disconnect two hoses (1) from condenser (2).
17. 18 31200299
Disassembly and Assembly Section
Illustration 68 g00910954
Illustration 69 g00910955
3. Release latch assembly (3). Tilt condenser (2)
toward the front of the machine before removing the
condenser.
Installation Procedure
Illustration 70 g00945940
Illustration 71 g00910954
1. Install condenser (2) into mount (4). Tilt the
condenser toward the rear of the machine and
fasten latch assembly (3).
Illustration 72 g00910214
2. Connect two hoses (1) to condenser (2).
3. Charge the air conditioner system. The correct
charge is 0.8 kg (1.8 lb).
18. 31200299 19
Disassembly and Assembly Section
Refrigerant Compressor -
Remove and Install
Removal Procedure
Start By:
a. Recover the air conditioner refrigerant from the air
conditioner system. The correct charge is 0.8 kg
(1.8 lb).
b. Remove the air cleaner. Refer to Disassembly and
Assembly, "Air Cleaner - Remove".
c. Remove the fan drive belt. Refer to
Operation and Maintenance Manual, "Belts -
Inspect/Adjust/Replace".
Personal injury can result from contact with
refrigerant.
Contact with refrigerant can cause frost bite. Keep
face and hands away to help prevent injury.
Protective goggles must always be worn when
refrigerant lines are opened, even if the gauges
indicate the system is empty of refrigerant.
Always use precaution when a fitting is removed.
Slowly loosen the fitting. If the system is still under
pressure, release it slowly in a well ventilated area.
Personal injury or death can result from inhaling
refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas through a lit
cigarette or other smoking method or inhaling
fumes released from a flame contacting air
conditioner refrigerant gas, can cause bodily harm
or death.
Do not smoke when servicing air conditioners or
wherever refrigerant gas may be present.
Use a certified recovery and recycling cart to properly
remove the refrigerant from the air conditioning
system.
1. Put identification marks on all hose, on all tubes
and on all wires for installation purposes. Plug all
hoses and tubes. This helps prevent fluid loss, and
this helps to keep contaminants from entering the
system.
Illustration 73 g00921116
2. Remove bolt (1), the washers, the nut, the lower
half of mount (2) and plate (3). This will enable
access to the rear of refrigerant compressor (4).
Illustration 74 g00921516
3. Disconnect two tubes (5) from refrigerant
compressor (4).
Illustration 75 g00921517
4. Disconnect harness (6) from refrigerant
compressor (4).
5. Remove four bolts (7) and the washers in order
to remove refrigerant compressor (4) from the
machine.
Installation Procedure
1. Clean all parts and inspect all parts. If any parts are
worn or damaged, use new Caterpillar parts for
replacement.
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20. 20 31200299
Disassembly and Assembly Section
Illustration 76 g00921517
2. Position refrigerant compressor (4) onto the
machine and install four bolts (7) and the washers.
3. Connect harness (6) for refrigerant compressor
(4).
Illustration 77 g00921516
4. Connect two tubes (5) to refrigerant compressor
(4).
Illustration 78 g00921116
5. Position the lower half of mount (2) and plate (3)
before installing bolts (1), the washers and the nut.
Tighten the nut and the bolt to a torque of 775 ± 20
Nm (572 ± 15 lb ft).
End By:
a. Install the fan drive belt. Refer to Operation
and Maintenance Manual, "Belts -
Inspect/Adjust/Replace".
b. Install the air cleaner. Refer to Disassembly and
Assembly, "Air Cleaner- Install".
c. Charge the air conditioner system. The correct
charge is 0.8 kg (1.8 lb).
Engine Mount (Front) - Remove
Removal Procedure
Start By:
a. Remove the hood and the rear cover panel. Refer to
Disassembly and Assembly, "Engine Enclosure - Remove
and Install".
Personal injury or death can result from improper
lifting or blocking.
When a hoist or jack is used to lift any part or
component, stand clear of the area. Be sure the
hoist or jack has the correct capacity to lift a
component. Install blocks or stands before
performance of any work under a heavy
component.
Approximate weights of the components are
shown. Clean all surfaces where parts are to be
installed.
1. The following procedure is used to remove the
engine mount from the right side of the machine.
Use the same procedure to remove the engine
mount from the left side of the machine.
Illustration 79 g00921569
2. Remove bolt (1), the washers, the nut, the lower
half of mount (2) and washers (3).
21. 31200299 21
Disassembly and Assembly Section
Illustration 80 g00921570
Illustration 81 g00921670
3. Attach a suitable lifting chain to the bracket on the
rear side of the engine and to a suitable hoist.
4. Use the hoist to carefully lift the engine until
bracket (4) is just clear of the upper half of mount
(2).
5. Remove four nuts (5) and the washers in order to
remove mounting bracket (4) from engine block
(6).
Illustration 82 g00921668
6. Remove the upper half of mount (2) from chassis
(7).
Engine Mount (Front) - Install
Installation Procedure
1. The following procedure is used to install the
engine mount on the right side of the machine.
Use the same procedure to install the engine
mount on the left side of the machine.
2. Clean all parts and inspect all parts. If any parts
are worn or damaged, use new Caterpillar parts
for replacement.
Illustration 83 g00921905
3. The engine is supported by a suitable hoist and
suitable lifting chain. Refer to Disassembly and
Assembly, "Engine Mount (Front) - Remove".
Illustration 84 g00921904
4. Install the upper half of mount (2) into chassis (7).
Illustration 85 g00921906
22. 22 31200299
Disassembly and Assembly Section
5. Position mounting bracket (4) onto engine block
(6) and install four nuts (5) and the washers.
6. Use the hoist and lower the engine and bracket
(4) onto the upper half of mount (2). Remove the
hoist and lifting chain.
Illustration 86 g00921907
7. Install the lower half of mount (2), washers (3), bolt
(1), the washer and the nut. Tighten the bolt to a
torque of 220 ± 20 Nm (162 ± 15 lb ft).
End By:
a. Install the hood and the rear cover panel. Refer to
Disassembly and Assembly, "Engine Enclosure -
Remove and Install".
Engine Mount (Rear) - Remove
Removal Procedure
Start By:
a. Remove the hood. Refer to Disassembly and
Assembly, "Engine Enclosure - Remove and
Install".
b. Remove the air cleaner. Refer to Disassembly and
Assembly, "Air Cleaner - Remove".
Personal injury or death can result from improper
lifting or blocking.
When a hoist or jack is used to lift any part or
component, stand clear of the area. Be sure the
hoist or jack has the correct capacity to lift a
component. Install blocks or stands before
performance of any work under a heavy
component.
Approximate weights of the components are
shown. Clean all surfaces where parts are to be
installed.
Illustration 87 g00984274
1. Attach a suitable lifting chain to the bracket on the
engine and to a suitable hoist. Take up the tension
on the chain but do not try to lift the engine at this
time.
Illustration 88 g00984278
Illustration 89 g00984279
2. Remove bolt (1), two washers (2), nut (3), washer
(4), the lower half of mount (5) and sleeve (6).
3. Use the hoist to carefully lift the engine and the
transmission until bracket (7) is just clear of the
upper half of mount (5). The combined weight of
the engine and the transmission is approximately
780 kg (1720 lb).
4. Remove four bolts (8) and the washers in order
to remove bracket (7). Remove the upper half of
mount (5) from the engine frame.