This document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 different parts from the final drive assembly, including planetary gears, bearings, seals, and hubs. The assembly procedure similarly uses tools to reinstall the parts in the reverse order, applying clean oil and controlling part temperatures to ensure proper installation. Special care must be taken when installing seals and shafts.
This document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 different parts from the final drive assembly, including planetary gears, bearings, seals, and hubs. The assembly procedure similarly uses tools to reinstall the parts in the reverse order, applying clean oil and controlling part temperatures to ensure proper installation. Special care must be taken when installing seals and shafts.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are given to clean parts and ensure proper alignment during assembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are given to clean parts and apply oil during assembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are given to clean parts and apply oil during assembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are noted to clean parts and apply oil during assembly.
This document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 different parts from the final drive assembly, including planetary gears, bearings, seals, and hubs. The assembly procedure similarly uses tools to reinstall the parts in the reverse order, applying clean oil and controlling part temperatures to ensure proper installation. Special care must be taken when installing seals and shafts.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are noted to clean parts and apply oil during assembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive by removing components such as the planetary carrier, gears, seals, and hub. It then describes 19 steps for reassembling the final drive, including pressing components in place and using heat to install seals and bearings, verifying proper rotation of gears. Precautions are noted such as applying clean oil and avoiding excessive force.
This document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 different parts from the final drive assembly, including planetary gears, bearings, seals, and hubs. The assembly procedure similarly uses tools to reinstall the parts in the reverse order, applying clean oil and controlling part temperatures to ensure proper installation. Special care must be taken when installing seals and shafts.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are given to clean parts and ensure proper alignment during assembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are given to clean parts and apply oil during assembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are given to clean parts and apply oil during assembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are noted to clean parts and apply oil during assembly.
This document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. The disassembly procedure involves using various tools to remove 19 different parts from the final drive assembly, including planetary gears, bearings, seals, and hubs. The assembly procedure similarly uses tools to reinstall the parts in the reverse order, applying clean oil and controlling part temperatures to ensure proper installation. Special care must be taken when installing seals and shafts.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive, removing components like the planetary carrier, gears, seals, and hub. It then lists 17 steps for reassembling the final drive, including pressing components in place and using tools and heat treatment to install seals and bearings correctly. Precautions are noted to clean parts and apply oil during assembly.
The document provides instructions for disassembling and assembling the final drive of a D6T track-type tractor. It describes 19 steps to disassemble the final drive by removing components such as the planetary carrier, gears, seals, and hub. It then describes 19 steps for reassembling the final drive, including pressing components in place and using heat to install seals and bearings, verifying proper rotation of gears. Precautions are noted such as applying clean oil and avoiding excessive force.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix DAC) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for assembling and disassembling various components of a vibratory compactor model CS-433E or CP-433E, including:
- Assembling the piston motor drum propel system in 24 steps requiring various tools.
- Installing the assembled piston motor drum propel system with 2 illustrations.
- Removing the final drive planetary from the drum propel in 7 steps requiring lifting tools and draining the oil first.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It lists the required tools and steps to disassemble the various components of the final drive. The major steps include removing the gears, carriers, housings and other components using specialized tools like pullers and presses. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
Caterpillar Cat CB534B Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
Caterpillar Cat CB534C Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It outlines 33 steps to fully disassemble the final drive, including removing gears, carriers, housings, seals, bearings, and other components. Special tools are required and cleanliness is important to prevent contamination of parts. The document emphasizes safety precautions due to heavy component weights and potential for flying debris or released spring forces during disassembly.
Caterpillar Cat 5080 FRONT SHOVEL (Prefix 8SL) Service Repair Manual (8SL0000...ujkfdkkmsmd
This document provides instructions for removing and installing fuel injection nozzles and adapters on a 5080 FRONT SHOVEL excavator with a 3406B engine. It describes using various tools to disconnect fuel lines, remove retainers and nozzles, and clean parts. Detailed steps are given for installing nozzles, adapters, seals and applying lubricants. Similar level of detail is provided for removing and installing the cylinder head assembly, spacer plate, and valves.
This document provides disassembly instructions for a 992K wheel loader torque converter. It lists over 50 individual steps to disassemble the various components of the torque converter housing assembly, including removing pumps, gears, seals, bearings, and other internal parts. Detailed illustrations accompany each step to show how to position the assembly, what tools are needed, and how to separate the individual components. The overall process involves disassembling the entire torque converter and transmission housing to access all internal parts.
This document provides instructions for servicing the power train components of a 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The document is divided into several sections covering different components, and each section provides detailed step-by-step instructions and diagrams for disassembly and assembly of the specified components. Safety precautions and notes are included throughout.
This document provides disassembly instructions for a 992K wheel loader torque converter. It describes removing 57 individual components through a step-by-step process involving specialized tools. Key parts that must be removed include the torque converter housing, pump adapter, idler gear, housing assembly, pump drive gear, turbine assembly, impeller clutch, and shaft assembly. Precise instructions are given for each removal to ensure safety and prevent damage to precision components.
This document provides instructions for servicing the power train components of a Caterpillar 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The steps describe using hoists and tools to remove heavy components and reassemble them in reverse order. Weights of removed parts are provided to aid technicians performing the work.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides instructions for removing and installing an electronic unit injector on a Caterpillar 3508 engine. It describes:
1. Removing the rocker shaft assembly, pushrods, clamps and bolts to remove the injector.
2. Cleaning the cylinder head bore before installing the new injector.
3. Installing the injector, connecting the harness, and reinstalling removed components.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3412E engine. It lists the required tools and gives step-by-step details of the removal and installation process. The removal process involves detaching hoses, bolts, and manifolds. Lifting devices are needed due to the heavy weight of parts. The installation process reverses the removal steps and provides tightening specifications for bolts. Precautions are given to keep parts clean and apply lubricants to seals.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix DAC) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for assembling and disassembling various components of a vibratory compactor model CS-433E or CP-433E, including:
- Assembling the piston motor drum propel system in 24 steps requiring various tools.
- Installing the assembled piston motor drum propel system with 2 illustrations.
- Removing the final drive planetary from the drum propel in 7 steps requiring lifting tools and draining the oil first.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It lists the required tools and steps to disassemble the various components of the final drive. The major steps include removing the gears, carriers, housings and other components using specialized tools like pullers and presses. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
Caterpillar Cat CB534B Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
Caterpillar Cat CB534C Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It outlines 33 steps to fully disassemble the final drive, including removing gears, carriers, housings, seals, bearings, and other components. Special tools are required and cleanliness is important to prevent contamination of parts. The document emphasizes safety precautions due to heavy component weights and potential for flying debris or released spring forces during disassembly.
Caterpillar Cat 5080 FRONT SHOVEL (Prefix 8SL) Service Repair Manual (8SL0000...ujkfdkkmsmd
This document provides instructions for removing and installing fuel injection nozzles and adapters on a 5080 FRONT SHOVEL excavator with a 3406B engine. It describes using various tools to disconnect fuel lines, remove retainers and nozzles, and clean parts. Detailed steps are given for installing nozzles, adapters, seals and applying lubricants. Similar level of detail is provided for removing and installing the cylinder head assembly, spacer plate, and valves.
This document provides disassembly instructions for a 992K wheel loader torque converter. It lists over 50 individual steps to disassemble the various components of the torque converter housing assembly, including removing pumps, gears, seals, bearings, and other internal parts. Detailed illustrations accompany each step to show how to position the assembly, what tools are needed, and how to separate the individual components. The overall process involves disassembling the entire torque converter and transmission housing to access all internal parts.
This document provides instructions for servicing the power train components of a 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The document is divided into several sections covering different components, and each section provides detailed step-by-step instructions and diagrams for disassembly and assembly of the specified components. Safety precautions and notes are included throughout.
This document provides disassembly instructions for a 992K wheel loader torque converter. It describes removing 57 individual components through a step-by-step process involving specialized tools. Key parts that must be removed include the torque converter housing, pump adapter, idler gear, housing assembly, pump drive gear, turbine assembly, impeller clutch, and shaft assembly. Precise instructions are given for each removal to ensure safety and prevent damage to precision components.
This document provides instructions for servicing the power train components of a Caterpillar 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The steps describe using hoists and tools to remove heavy components and reassemble them in reverse order. Weights of removed parts are provided to aid technicians performing the work.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
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This document provides instructions for removing and installing an electronic unit injector on a Caterpillar 3508 engine. It describes:
1. Removing the rocker shaft assembly, pushrods, clamps and bolts to remove the injector.
2. Cleaning the cylinder head bore before installing the new injector.
3. Installing the injector, connecting the harness, and reinstalling removed components.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3412E engine. It lists the required tools and gives step-by-step details of the removal and installation process. The removal process involves detaching hoses, bolts, and manifolds. Lifting devices are needed due to the heavy weight of parts. The installation process reverses the removal steps and provides tightening specifications for bolts. Precautions are given to keep parts clean and apply lubricants to seals.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T TRACK-TYPE TRACTOR KJL
Configuration: D6T TRACK-TYPE TRACTOR XW, LGP Differential Steering KJL00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -KENR5126-07 Publication Date -01/01/2013 Date Updated -25/07/2018
i05236991
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7573 Link Bracket 3
1A-2029 Bolt 1
B 1P-510 Driver Group 1
C
FT-1934 Beam 1
6V-3160 Double Acting Cylinder 1
6V-9061 Pump Group 1
1D-4621 Bolt 4
D
138-7574 Link Bracket 2
2A-1538 Bolt 2
Start By:
A. Remove the final drives. Refer to Disassembly and Assembly, "Final Drive - Remove" for
the correct procedure.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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3. Illustration 1 g01195912
1. Install Tooling (A) and a suitable lifting device to planetary carrier (3) .
2. Remove bolts (1). Remove planetary carrier (3) and the two O-ring seals from the hub. The
weight of planetary carrier (3) is approximately 137 kg (302 lb).
3. Remove retainers (2) .
Illustration 2 g00841089
4. Place support under planetary carrier (3) in order to prevent damage. Use Tooling (B) and a
suitable press to remove the planetary gear shafts.
5. Remove planetary gears (4) from planetary carrier (3) .
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4. Illustration 3 g00841091
6. Remove bearing cones (5) from gears (4) .
7. Remove the bearing cups from each side of the gears.
Illustration 4 g00841092
Illustration 5 g01195913
8. Remove bolts (6) and retainer (7) .
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5. 9. Attach a suitable lifting device to hub (12) and ring gear (8). The weight of hub (12) and
ring gear (8) is approximately 68 kg (150 lb). Remove hub (12) and ring gear (8) .
Illustration 6 g01195915
10. Turn over hub (9) and ring gear (8). Remove retaining ring (10). Attach a suitable lifting
device to hub (9). The weight of hub (9) is approximately 37 kg (82 lb). The weight of ring
gear (8) is approximately 32 kg (71 lb). Remove hub (9) .
Illustration 7 g00841095
11. Install Tooling (C) on hub (12).
Note: Do not lift hub (12) too high. Do not allow hub (12) to contact the fitting on the
hydraulic cylinder.
12. Use Tooling (C) to loosen hub (12) from spindle (13). Remove Tooling (C) .
13. Remove bearing cone (11) .
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6. Illustration 8 g01195917
14. Install Tooling (D) and a suitable lifting device to hub (12). Remove hub (12) from spindle
(13). The weight of hub (12) is approximately 180 kg (397 lb).
Illustration 9 g00841099
15. Turn over hub (12). Remove Duo-Cone seal kit (15). Use a hammer and a punch to remove
bearing cup (16) .
16. Turn over the hub. Remove bearing cup (14) from the hub.
Note: If the Duo-Cone seal will be reused, mark the seal kits for installation purposes.
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7. Illustration 10 g00841101
Note: Bearing cone (18) may be damaged if the bearing cone is removed from spindle (13) .
17. Remove Duo-Cone seal (19) from spindle (13) .
18. If necessary, remove bearing cone (18) from the spindle.
19. Remove lip seal (17) from spindle (13) .
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 1 18:40:14 UTC+0800 2021
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8. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T TRACK-TYPE TRACTOR KJL
Configuration: D6T TRACK-TYPE TRACTOR XW, LGP Differential Steering KJL00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -KENR5126-07 Publication Date -01/01/2013 Date Updated -25/07/2018
i06701251
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7573 Link Bracket 3
1A-2029 Bolt 3
B 1P-0520 Driver Gp 1
D
138-7574 Link Bracket 2
2A-1538 Bolt 2
E 8M-9395 Installer 1
1. Apply clean oil to all the parts during assembly.
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9. Illustration 1 g06081205
2. Use Tooling (B) to install lip seal (17) in spindle (13) to a depth of (X) 9 ± 0.25 mm
(0.3543 ± 0.0098 inch). Put clean oil on the lip of the seal.
Note: Dimension (X) is measured from the face of the spindle to the top of the metal can of
the lip seal in the orientation shown.
Note: Do not apply excessive force to lip seal (17) during installation to avoid damaging the
seal.
Illustration 2 g00841209
3. Raise the temperature of bearing cone (18) to a maximum temperature of 135 °C (275 °F).
Install bearing cone (18) on spindle (13).
Note: Before the installation of the Duo-Cone seal, refer to Disassembly and Assembly,
"Duo-Cone Floating Seals - Install" for the correct procedure.
4. Use Tooling (E) to install the Duo-Cone seal on spindle (13).
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10. Illustration 3 g00841210
5. Lower the temperature of bearing cups (14) and (16). Install bearing cups (14) and (16) in
hub (12).
6. Use Tooling (E) to install the Duo-Cone seal in hub (12).
Illustration 4 g01195917
7. Install Tooling (D) on hub (12). Attach a suitable lifting device to Tooling (D). Carefully
position hub (12) on spindle (13).
Illustration 5 g00841212
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11. 8. Raise the temperature of bearing cone (11). Install bearing cone (11) on spindle (13).
Illustration 6 g01195915
9. Attach a suitable lifting device to hub (9) and position hub (9) in ring gear (8). Install
retaining ring (10).
Illustration 7 g01195913
10. Turn over the hub (9) and ring gear (8). Attach a suitable lifting device to hub (9) and the
ring gear (8) into position in hub (12).
Illustration 8 g00841092
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12. 11. Put retainer (7) into position. Install bolts (6) while the hub is slowly rotated. Tighten bolts
(6) evenly to a torque of 135 ± 15 N·m (100 ± 11 lb ft). The retainer must contact the end of
spindle (13) after bolts (6) have been tightened.
Illustration 9 g00841213
12. Lower the temperature of bearing cups (20) and (21). Install the bearing cups in three
planetary gears (4).
Illustration 10 g00841215
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13. Illustration 11 g00841216
13. Position the planetary carrier in a press. The shaft (22) must be in position with proper
support to be a positive stop for the shaft.
NOTICE
The shaft must be correctly installed. If the shaft is incorrectly
installed, the bearing preload will be incorrect. This will result in
component damage.
14. Position planetary gear (4) in the planetary carrier.
15. Lower the temperature of shaft (22). Use a suitable press to install the shaft in the planetary
carrier. After the installation, the end of shaft (22) must be flush with the retainer of the
planetary carrier. This will provide the correct bearing preload. The gear must rotate by
hand after installation. If the gear does not rotate, the problem must be corrected. Repeat
this procedure for all three shafts.
Illustration 12 g01195912
16. Install three retainers (2) on shafts (22).
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14. 17. Install Tooling (A). Attach a suitable lifting device to Tooling (A). Install the two O-ring
seals on the planetary carrier. Align the drain hole in the planetary carrier with the drain
hole in the hub.
18. Position the planetary carrier in the hub.
19. Install bolts (1) that hold planetary carrier (3) to the hub. Remove Tooling (A).
End By:
a. Install the final drives. Refer to Disassembly and Assembly, "Final Drive - Install" for the
correct procedure.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 1 18:41:14 UTC+0800 2021
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15. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T TRACK-TYPE TRACTOR KJL
Configuration: D6T TRACK-TYPE TRACTOR XW, LGP Differential Steering KJL00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -KENR5126-07 Publication Date -01/01/2013 Date Updated -25/07/2018
i03576221
Final Drive - Install
SMCS - 4050-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-1952 Installer 1
B
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
1D-4593 5/8 - 11 by 5 1/2 bolt 2
4K-0367 5/8 - 11 by nut 2
5P-8248 Washer 4
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16. Illustration 1 g00826743
1. Adjust the top bracket of Tooling (B) until Dimension (X) is 222.25 mm (8.750 inch).
Attach Tooling (B) to the final drive.
Illustration 2 g00865095
2. Use Tooling (B) to install final drive (1). The weight of final drive (1) is approximately
454 kg (1000 lb).
Illustration 3 g00865094
3. Install bolts (7) that hold the final drive and the steering clutch and brake together. Tighten
bolts (7) to a torque of 700 ± 90 N·m (516 ± 66 lb ft).
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17. Illustration 4 g00865082
4. Remove Tooling (B) from the final drive.
Illustration 5 g00865077
5. Install two bolts (6) to the sprocket segment.
Illustration 6 g00865075
6. Install two bolts (5).
Illustration 7 g00865024
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18. 7. Use Tooling (A) to install axle (4). Remove Tooling (A).
Note: Carefully install the axle shaft (4) into the final drive (1). It is possible that the axle
shaft (4) could damage the lip seal.
Illustration 8 g00865052
8. Install cover (3) and bolts (2) on final drive (1).
End By:
a. Connect the track. Refer to Disassembly and Assembly, "Track - Connect".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 1 18:42:14 UTC+0800 2021
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19. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T TRACK-TYPE TRACTOR KJL
Configuration: D6T TRACK-TYPE TRACTOR XW, LGP Differential Steering KJL00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -KENR5126-07 Publication Date -01/01/2013 Date Updated -25/07/2018
i02553052
Final Drive, Steering Differential, and Brake (Left Side) -
Remove
SMCS - 4050-011-LT; 4131-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5B-4274 (3/8 - 16 NC - 3 1/2) 3
B 8T-3207 Lifting Bracket 1
C 138-7575 Link Bracket 1
D 8S-9906 Ratchet Puller 1
Start By:
a. Separate the track. Refer to Disassembly and Assembly, "Track - Separate".
b. Remove the axles. Refer to Disassembly and Assembly, "Axle - Remove and Install".
c. Remove the steering motor. Refer to Disassembly and Assembly, "Steering Motor -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
NOTICE
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20. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Drain the hydraulic oil from the hydraulic system into a suitable container for storage or
disposal.
2. Remove the floorplate.
3. Remove the plate under the seat.
Illustration 1 g01202478
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21. 4. Remove bolts (1).
Illustration 2 g01202481
5. Install Tooling (A) and remove housing (2).
Illustration 3 g01202482
6. Remove bolt (3) from hand rail (4). Position hand rail (4) out of the way. This will allow
more room for Tooling (B).
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22. Illustration 4 g01202483
Illustration 5 g01202485
7. Remove bolts (5). Do not remove bolt (6) and install Tooling (C). Remove two bolts (7).
8. Remove two bolts from the top of the sprocket segment. Install Tooling (B). Adjust the
hook of Tooling (B) to the maximum length.
9. Remove the bolts and washers (5). Remove the bolt and washer (7). Do not remove bolt (6).
Illustration 6 g00870958
10. Attach Tooling (D) to Tooling (C) and Tooling (B).
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23. 11. Remove the remaining bolts (5). Separate the final drive approximately 152 mm (6.0 inch).
12. Release the pressure on Tooling (D). Rotate brake housing 90 degrees in the
counterclockwise direction.
Illustration 7 g01202489
13. Rotating the brake housing allows pinion (8) to point forward. Rotating the brake housing
will allow the final drive to swing toward the front of the machine. Rotating the brake
housing will allow clearance for the ring gear to clear the machine. The weight of the final
drive assembly is approximately 680 kg (1500 lb).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 1 18:43:14 UTC+0800 2021
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24. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T TRACK-TYPE TRACTOR KJL
Configuration: D6T TRACK-TYPE TRACTOR XW, LGP Differential Steering KJL00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -KENR5126-07 Publication Date -01/01/2013 Date Updated -25/07/2018
i06983834
Steering Differential and Brake - Disassemble
SMCS - 4131-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 138-7573 Link Bracket 2
B 3K-4897 Spring Pin 8
C 6V-4072 Spanner Wrench 1
D
9S-9154 Step Plate 1
6V-3009 Bar 1
8S-6470 Forcing Screw 3/4 inch - 16 by 4 inch 1
8S-5133 Plug 1
5P-8245 Washer 4
1D-4719 Nut 1/2 inch - 13 2
2H-6488 Bolt 1/2 inch - 13 by 5 inch 2
E 9S-9154 Step Plate 1
6V-3009 Bar 1
8S-6470 Forcing Screw 3/4 inch - 16 by 4 inch 1
8S-5133 Plug 1
5P-8245 Washer 4
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25. 1D-4719 Nut 1/2 inch - 13 2
1D-4574 Bolt 1/2 inch - 13 by 6 inch 2
8H-0663 Bearing Puller 1
F 138-7575 Link Bracket 3
G
8B-7550 Leg 2
8B-7559 Adapter 2
3H-0465 Plate 4
1P-0498 Plate 1
1B-4207 Nut 3/4 inch - 16 2
5H-9976 Forcing Screw 1 inch - 14 by 5 3/4 inch 1
5B-0637 Nut 1 inch - 14 1
8H-0684 Ratchet Wrench 1
8B-7563 Handle 1
5F-7353 Washer (Thrust) 1
8B-7548 Push-Puller Tool Gp 1
Start By:
a. Remove the left final drive, the steering differential, and the brake. Refer to Disassembly
and Assembly, "Final Drive, Steering Differential, and Brake (Left Side) - Remove"
.
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27. Illustration 2 g00823691
3. Attach Tooling (A) and a suitable lifting device.
4. Remove sliding carrier (3). The weight of sliding carrier (3) is approximately 48 kg
(105 lb).
5. Remove Tooling (A).
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28. Illustration 3 g06187075
6. Remove remaining bolts (2) and slinger (4) from planetary carrier (7).
7. Remove retaining ring (5), thrust ring (5A), and planetary carrier (7) from ring gear (6).
Illustration 4 g00823775
8. Remove seal ring (10) from planetary carrier (7).
9. Use a hammer and a punch to push pin (12) in shaft (11).
10. Remove shaft (11), planetary gear (9), discs (8), and bearing (13) from planetary carrier (7).
11. Remove pin (12) from shaft (11).
12. Repeat Steps 9 through 11 for the remaining planetary gears.
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29. Illustration 5 g00823759
13. Remove lockring (14) and remove retaining ring (16).
14. Remove sun gear (15) from planetary carrier (18).
15. Remove spacer (17).
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30. Illustration 6 g00823816
16. Remove bolts (19), plate (20), and gear (21) from planetary carrier (18).
17. Use Tooling (B) to compress the retaining ring that holds planetary carrier (18) in ring gear
(6).
18. Separate planetary carrier (18) from ring gear (6).
19. Remove the retaining ring from planetary carrier (18).
20. Use a hammer and a punch to push pin (23) in shaft (24).
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31. Illustration 7 g00823872
21. Remove shaft (24), planetary gear (22), discs (26), and bearing (25) from planetary carrier
(18).
22. Remove pin (23) from shaft (24).
23. Repeat Steps 20 through 22 for the remaining planetary gears.
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32. Illustration 8 g00823878
24. Place a bolt in the teeth of bevel pinion (27) to prevent movement.
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33. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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click on the link above,
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34. Illustration 9 g00823884
25. Bend the tang on lock washer (29) away from nut (28).
26. Use Tooling (C) to remove nut (28) from the pinion.
27. Remove lockwasher (29) and washer (30) from the pinion.
28. Remove bolt (32).
29. Remove planetary carrier (31) from the support bracket.
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35. Illustration 10 g00823890
30. Use Tooling (D) to force bevel pinion (27) from bearing cone (33) and planetary carrier
(31).
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36. Illustration 11 g00824243
31. Use Tooling (E) to remove bearing cone (34) from planetary pinion (27).
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