This document provides assembly instructions for a piston pump used in a vibratory soil compactor model CS-533E. It outlines 35 steps to assemble the pump components, including installing seals, bearings, valves, fittings, housing parts and attaching the completed pump. A second document describes 7 steps to install the assembled piston pump. A third document outlines 5 steps to remove a new piston pump from the compactor for repair or replacement.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
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Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
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Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
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Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
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2. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-533E VIBRATORY COMPACTOR TJL
Configuration: CS-533E Soil Compactor TJL00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
CP-533E and CS-533E
Vibratory Soil Compactors
Machine Systems
Media Number -KENR3664-05 Publication Date -01/12/2009 Date Updated -17/12/2009
i02370489
Piston Pump (Drum Propel) - Assemble
SMCS - 3203-016; 5070-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
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3. Illustration 1 g01019331
1. Install seal (59) and seal (60) .
Illustration 2 g01019330
2. Install bolts (57) and cover (58) .
Illustration 3 g01019318
3. Install pin (55) and slide (56) onto bearing (54) .
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5. Illustration 6 g01019229
6. Install swashplate (51) .
Illustration 7 g01019227
7. Raise the temperature of bearing (50) .
8. Install retaining ring (49) and bearing (50) onto shaft (47) .
Illustration 8 g01019226
9. Install seal (46), O-ring seal (48), retaining ring (46A), and shaft (47) .
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6. Illustration 9 g01019223
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Use Tooling (A) and a suitable press in order to install retaining ring (42) .
Illustration 10 g01019225
11. Install retaining ring (42), spring (43), washer (44), and pins (45) into barrel (38) .
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7. Illustration 11 g01019221
12. Install retainer (41) into barrel (38) .
Illustration 12 g01019099
13. Install pistons (39) and retaining plate (40) into barrel (38) .
Illustration 13 g01019097
14. Install O-ring seal (37) and barrel (38) .
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8. Illustration 14 g01019096
15. Install spool (36), guide (35), plunger (32), spring (34), guide (35), and O-ring seal (36)
onto valve (30) .
Illustration 15 g01019095
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
16. Install valve (30) .
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9. Illustration 16 g01019093
17. Install spring assembly (27), O-ring seal (28), and backup ring (29) onto valve (26) .
Illustration 17 g01019092
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
18. Install valve (26) .
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10. Illustration 18 g01019091
19. Install spring assembly (23), O-ring seal (24), and backup ring (25) onto valve (22) .
Illustration 19 g01019090
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
20. Install valve (22) .
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16. Illustration 33 g01019071
35. Install bolts (2) and valve (3) into housing (1) .
End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Axle Propel
and Drum Propel) - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 11 00:41:20 UTC+0800 2021
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17. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-533E VIBRATORY COMPACTOR TJL
Configuration: CS-533E Soil Compactor TJL00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
CP-533E and CS-533E
Vibratory Soil Compactors
Machine Systems
Media Number -KENR3664-05 Publication Date -01/12/2009 Date Updated -17/12/2009
i01943600
Piston Pump (Drum Propel) - Install
SMCS - 3203-012; 5070-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-2082 Lifting Hook 1
Illustration 1 g01010956
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18. Illustration 2 g01010954
1. Attach a suitable lifting device and Tooling (A) to propel pump (12). install the propel pump
and bolts (13). The weight of the propel pump is approximately 46 kg (102 lb).
Illustration 3 g01010952
2. Install three hose assemblies (11) on propel pump (12) .
3. Reposition linkage (10) and install bolt (9) .
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19. Illustration 4 g01010951
4. Connect harness assembly (7) .
5. Connect hose assembly (8) .
6. Connect hose assembly (6) and hose assembly (5) .
Illustration 5 g01010949
7. Reposition cable assembly (4) and install pin (3) and cotter pin (2). Tighten jam nut (1) .
End By: Install the vibratory pump. Refer to Disassembly and Assembly, "Piston Pump
(Vibratory) - Intsall".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 11 00:42:16 UTC+0800 2021
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20. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-533E VIBRATORY COMPACTOR TJL
Configuration: CS-533E Soil Compactor TJL00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
CP-533E and CS-533E
Vibratory Soil Compactors
Machine Systems
Media Number -KENR3664-05 Publication Date -01/12/2009 Date Updated -17/12/2009
i01943964
Piston Pump (Axle Propel) - Remove
SMCS - 3203-011; 5070-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
6V-9507 Plug 1
6V-9828 Cap As 1
6V-9509 Plug 1
6V-9830 Cap As 1
6V-9511 Plug 2
6V-9832 Cap As 2
Start By:
A. Remove the drum propel pump. Refer to Disassembly and Assembly, "Piston Pump (Drum
Propel) - Remove".
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22. Illustration 4 g01011916
4. Attach a suitable lifting device to axle propel pump (5). Remove bolts (6) and remove axle
propel pump (5) from the machine. The weight of the axle propel pump is approximately 46
kg (102 lb).
Illustration 5 g01011956
5. Loosen bolt (8) and remove hub (7) from axle propel pump (5) .
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 11 00:43:11 UTC+0800 2021
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23. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-533E VIBRATORY COMPACTOR TJL
Configuration: CS-533E Soil Compactor TJL00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
CP-533E and CS-533E
Vibratory Soil Compactors
Machine Systems
Media Number -KENR3664-05 Publication Date -01/12/2009 Date Updated -17/12/2009
i02370493
Piston Pump (Axle Propel) - Disassemble
SMCS - 3203-015; 5070-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 8H-0663 Bearing Puller Gp 1
Start By:
A. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Axle Propel
and Drum Propel) - Remove".
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
Note: Regular maintenance and frequent inspections are routine precautions. Practice preventive
maintenance before damage occurs. Preventive maintenance can help to avoid a failure. If a failure
occurs, an accurate diagnosis of the cause can prevent a recurrence. Information is available to
analyze the failures of the piston pump and the motor. Refer to Special Publication, SEBD0641,
"Analyzing Axial Piston Pump and Motor Failures".
Note: After disassembly has been completed, check the condition of all the components. Refer to
Guideline For Reusable Parts, SEBF8032, "Piston Pumps and Motors". During reconditioning,
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24. correct any conditions that might have caused the original failure. Information is available to
analyze failures on the piston pumps and the motor. Refer to Special Publication, SEBD0641,
"Analyzing Axial Piston Pump and Motor Failures".
Illustration 1 g01019071
1. Remove bolts (2) and valve (3) from housing (1) .
Illustration 2 g01019077
2. Remove O-ring seals (4) .
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25. Illustration 3 g01019379
3. Remove bolts (5) and flange (6) .
Illustration 4 g01019079
4. Remove O-ring seal (7) .
5. Remove bolts (8) and head (9) .
Illustration 5 g01019080
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29. Illustration 14 g01019089
15. Remove O-ring seal (21) from plug (20) .
Illustration 15 g01019090
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
16. Remove valve (22) .
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30. Illustration 16 g01019091
17. Remove spring assembly (23), O-ring seal (24), and backup ring (25) from valve (22) .
Illustration 17 g01019092
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
18. Remove valve (26) .
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31. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
32. Illustration 18 g01019093
19. Remove spring assembly (27), O-ring seal (28), and backup ring (29) from valve (26) .
Illustration 19 g01019095
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
20. Remove valve (30) .
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33. Illustration 20 g01019096
21. Remove spool (36), guide (35), plunger (32), spring (34), guide (35), and O-ring seal (36)
from valve (30) .
Illustration 21 g01019097
22. Remove O-ring seal (37) and barrel (38) .
Illustration 22 g01019099
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