The document provides instructions for disassembling and assembling the piston pump used in a Caterpillar 725C articulated truck. The disassembly process involves removing 37 individual parts from the pressure and flow compensator valve and piston pump assembly. Pictures and detailed steps are provided for each part removal. The assembly process is the reverse of the disassembly and includes applying thread lock compound and checking bearing preload using feeler gauges. Precautions are listed for spring loaded parts that could cause injury.
The document provides instructions for removing and installing a piston pump on a 725C articulated truck. It describes 37 steps to disassemble and assemble the pump components such as seals, bearings, springs, valves and housing. Safety precautions are provided regarding preventing injury from spring loaded components. The removal process starts with removing the cab, and notes approximate component weights to take safety precautions when lifting.
The document provides instructions for removing and installing a piston pump on a 725C articulated truck. It describes 37 steps to disassemble the pump by removing components like seals, bearings, springs, pins and housings. Safety precautions are included, like wearing protective equipment when handling pressurized parts. The instructions note to clean surfaces and contain fluids to prevent spills during maintenance.
The document provides instructions for disassembling and assembling the piston pump of a 725C articulated truck. It describes:
- Removing four socket head bolts and the pressure and flow compensator valve from the steering piston pump.
- Removing three O-rings from the pressure and flow compensator valve.
- Removing the plug and seal from the pressure and flow compensator valve.
- Detailed step-by-step instructions and illustrations for disassembling and assembling the various components of the piston pump, including checking clearances and applying locking compounds.
This document provides assembly instructions for a piston pump used in a 980L wheel loader. It describes how to assemble the pump components including installing bearings, seals, bushings, springs and shims. Proper assembly of rotating groups and timing of cylinder barrels is critical for smooth and quiet pump operation. Assembly is completed by installing lubrication tubes, port plates and housings while ensuring proper alignment of components.
This document provides assembly instructions for a piston pump used in a 980L wheel loader. It describes how to assemble the pump components including installing bearings, seals, bushings, springs and shims. Proper assembly of rotating groups and timing of cylinder barrels is critical for smooth and quiet pump operation. Assembly is completed by installing lubrication tubes, port plates and housings while ensuring proper alignment of components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
The document provides instructions for removing and installing a piston pump on a 725C articulated truck. It describes 37 steps to disassemble and assemble the pump components such as seals, bearings, springs, valves and housing. Safety precautions are provided regarding preventing injury from spring loaded components. The removal process starts with removing the cab, and notes approximate component weights to take safety precautions when lifting.
The document provides instructions for removing and installing a piston pump on a 725C articulated truck. It describes 37 steps to disassemble the pump by removing components like seals, bearings, springs, pins and housings. Safety precautions are included, like wearing protective equipment when handling pressurized parts. The instructions note to clean surfaces and contain fluids to prevent spills during maintenance.
The document provides instructions for disassembling and assembling the piston pump of a 725C articulated truck. It describes:
- Removing four socket head bolts and the pressure and flow compensator valve from the steering piston pump.
- Removing three O-rings from the pressure and flow compensator valve.
- Removing the plug and seal from the pressure and flow compensator valve.
- Detailed step-by-step instructions and illustrations for disassembling and assembling the various components of the piston pump, including checking clearances and applying locking compounds.
This document provides assembly instructions for a piston pump used in a 980L wheel loader. It describes how to assemble the pump components including installing bearings, seals, bushings, springs and shims. Proper assembly of rotating groups and timing of cylinder barrels is critical for smooth and quiet pump operation. Assembly is completed by installing lubrication tubes, port plates and housings while ensuring proper alignment of components.
This document provides assembly instructions for a piston pump used in a 980L wheel loader. It describes how to assemble the pump components including installing bearings, seals, bushings, springs and shims. Proper assembly of rotating groups and timing of cylinder barrels is critical for smooth and quiet pump operation. Assembly is completed by installing lubrication tubes, port plates and housings while ensuring proper alignment of components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump used in a 980L wheel loader. It describes how to assemble the pump components including installing bearings, seals, bushings, springs and shims. Proper assembly of rotating groups and timing of cylinder barrels is critical for smooth and quiet pump operation. Assembly is completed by installing lubrication tubes, port plates and housings while ensuring proper alignment of components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump used in a 980L wheel loader. It describes how to assemble the pump components including installing bearings, seals, bushings, springs and shims. Proper assembly of rotating groups and timing of cylinder barrels is critical for smooth and quiet pump operation. Assembly is completed by installing lubrication tubes, port plates and housings while ensuring proper alignment of components.
This document provides instructions for removing and installing a pump control valve on a 725 Articulated Truck. It begins by noting safety precautions for working with hydraulic systems and outlines necessary tools. The removal procedure includes marking all lines and hoses for identification before disconnection, and disconnecting the tee fitting from the pump control valve by loosening the retaining nut. The installation procedure is not shown, but presumably involves reconnecting the tee fitting and any other disconnected components.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot oil and pressures in the hydraulic system and lists 1 step to remove identification marks from hoses when removing the pump control valve.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It lists the required tools and gives 37 steps for installing components like seals, springs, bearings and valves into the pump housing. It instructs technicians to take care when installing spring loaded parts to avoid injury and provides diagrams to illustrate each step. The final step states to refer to another document for instructions on installing the completed piston pump.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It lists the required tools and gives 37 steps for installing components like seals, springs, bearings and valves into the pump housing. It instructs technicians to take care when installing spring loaded parts to avoid injury and provides diagrams illustrating each step. The instructions conclude by stating to refer to another document for installing the completed piston pump.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It lists the required tools and gives 37 steps for installing components like seals, springs, bearings and valves into the pump housing. It instructs technicians to take care when installing spring loaded parts to avoid injury and provides diagrams to illustrate each step. The final step states to refer to another document for instructions on installing the completed piston pump.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It outlines 37 steps for installing various components of the pump like seals, springs, bearings and housing pieces. Safety notices are included to warn of potential injury from spring loaded parts. Tools required are listed. Measurements must be taken during assembly to ensure proper clearance and preload of components.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It lists the required tools and gives 37 steps for installing components like seals, springs, bearings and valves into the pump housing. It instructs technicians to take care when installing spring loaded parts to avoid injury and provides diagrams illustrating each step. The instructions conclude by stating to refer to the separate document for installing the completed piston pump.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
The document provides instructions for assembling and installing the piston pump for steering on a Caterpillar 735 Articulated Truck. It lists the required tools and notes on cleanliness. The assembly procedure has 34 steps including installing bearings, seals, springs, pistons, and valves in the correct order. Special care must be taken when installing spring-loaded parts. The final step instructs the technician to install the fully assembled piston pump.
This document provides assembly instructions for a piston pump used in a 980L wheel loader. It describes how to assemble the pump components including installing bearings, seals, bushings, springs and shims. Proper assembly of rotating groups and timing of cylinder barrels is critical for smooth and quiet pump operation. Assembly is completed by installing lubrication tubes, port plates and housings while ensuring proper alignment of components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump on a 980L wheel loader. It describes installing various components like bearings, seals, retainers and pistons. It also provides steps to determine proper shim thickness and clearance between parts. The goal is to assemble the pump with specified end play, sliding block play and timing between components.
This document provides assembly instructions for a piston pump used in a 980L wheel loader. It describes how to assemble the pump components including installing bearings, seals, bushings, springs and shims. Proper assembly of rotating groups and timing of cylinder barrels is critical for smooth and quiet pump operation. Assembly is completed by installing lubrication tubes, port plates and housings while ensuring proper alignment of components.
This document provides instructions for removing and installing a pump control valve on a 725 Articulated Truck. It begins by noting safety precautions for working with hydraulic systems and outlines necessary tools. The removal procedure includes marking all lines and hoses for identification before disconnection, and disconnecting the tee fitting from the pump control valve by loosening the retaining nut. The installation procedure is not shown, but presumably involves reconnecting the tee fitting and any other disconnected components.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot oil and pressures in the hydraulic system and lists 1 step to remove identification marks from hoses when removing the pump control valve.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It lists the required tools and gives 37 steps for installing components like seals, springs, bearings and valves into the pump housing. It instructs technicians to take care when installing spring loaded parts to avoid injury and provides diagrams to illustrate each step. The final step states to refer to another document for instructions on installing the completed piston pump.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It lists the required tools and gives 37 steps for installing components like seals, springs, bearings and valves into the pump housing. It instructs technicians to take care when installing spring loaded parts to avoid injury and provides diagrams illustrating each step. The instructions conclude by stating to refer to another document for installing the completed piston pump.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It lists the required tools and gives 37 steps for installing components like seals, springs, bearings and valves into the pump housing. It instructs technicians to take care when installing spring loaded parts to avoid injury and provides diagrams to illustrate each step. The final step states to refer to another document for instructions on installing the completed piston pump.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It outlines 37 steps for installing various components of the pump like seals, springs, bearings and housing pieces. Safety notices are included to warn of potential injury from spring loaded parts. Tools required are listed. Measurements must be taken during assembly to ensure proper clearance and preload of components.
This document provides installation instructions for installing a piston pump in a 725 articulated truck. It lists the required tools and gives 37 steps for installing components like seals, springs, bearings and valves into the pump housing. It instructs technicians to take care when installing spring loaded parts to avoid injury and provides diagrams illustrating each step. The instructions conclude by stating to refer to the separate document for installing the completed piston pump.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
This document provides instructions for removing and installing a piston pump and pump control valve on a 725 Articulated Truck. It outlines 37 steps to disassemble the piston pump, checking components for wear, lubricating seals, and precisely adjusting preload on bearings. It then describes 4 steps to install the piston pump and connect hoses. Finally, it warns of hot hydraulic fluid and outlines 1 step to remove the pump control valve by marking all lines for identification during reinstallation.
The document provides instructions for assembling and installing the piston pump for steering on a Caterpillar 735 Articulated Truck. It lists the required tools and notes on cleanliness. The assembly procedure has 34 steps including installing bearings, seals, springs, pistons, and valves in the correct order. Special care must be taken when installing spring-loaded parts. The final step instructs the technician to install the fully assembled piston pump.
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2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725C ARTICULATED TRUCK TFB
Configuration: 725C Articulated Truck TFB00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
725C Articulated Truck
Machine Systems
Media Number -UENR2386-00 Publication Date -01/10/2014 Date Updated -01/10/2014
i05878737
Piston Pump (Brake, Fan, Hoist) - Assemble
SMCS - 5070-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
B 1P-1858 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
D 8T-5096 Dial Indicator Gp 1
E 9S-3263 Thread Lock Compound 1
Note: Apply a light film of 10W oil to all components before assembly.
1. Check all of the O-ring seals and the components for wear or damage. Replace the
components, if necessary.
2. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed.
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725C Articulated Truck TFB00001-UP (MACHINE) POWERED BY C9.3 Engine(SE...
2020/1/30
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g00789075
3. Position the gap in ring (60) over the weep hole. Use Tooling (A) to install ring (60) into
pump housing (33) .
4. Install roller bearing cup (58) into pump housing (33) .
5. Install shaft seal (59) into pump housing (33). Install lip seal (59) .
6. Invert pump housing (33) .
Illustration 2 g00603861
7. Install shaft seal (55) into pump housing (33). Install lip seal (55) .
8. Install O-ring seal (56) onto pump housing (33).
9. Invert pump housing (33) and support the pump housing on suitable cribbing.
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4. Illustration 3 g00551343
10. Install bearing cone (54) onto pump shaft (53). Install roller bearing cone (54) and pump
shaft (53) into pump housing (33) .
11. Use the following steps to determine the preload on the bearing of the pump assembly.
Illustration 4 g00789125
a. Install adjustment spacer (48) and roller bearing cone (42) on pump shaft (53) .
Illustration 5 g00789089
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5. b. Install spacer (40) and bearing cup (39) into break off plug (34). Install pin (41) into
brake off plug (34) .
c. Apply Tooling (E) to the threads on piston guide (36) and plunger guide (38). Install
the piston guide and the plunger guide into break off plug (34) and tighten to a torque
of 130 N·m (96 lb ft).
Illustration 6 g00789138
d. Position break off plug (34) onto pump housing (33). Install four socket head bolts
(35) but do not tighten at this point.
e. Use a feeler gauge to measure the distance between the break off plug and the pump
housing. Take measurements at three equal locations on the surface between the break
off plug and the pump housing.
f. The average of the three dimensions should be zero to 0.050 mm (0.0020 inch).
g. Adjustment spacer (48) must be replaced or ground to this dimension.
h. When the correct dimension is achieved tighten bolts (35) to 165 ± 30 N·m (122 ± 22
lb ft).
i. Invert the pump.
Illustration 7 g00789180
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6. j. Use Tooling (D), a suitable screwdriver, and a set of slip joint pliers to check the end
play on shaft (53). If end play exists on the shaft assembly, repeat step 11 until the
correct dimension is reached.
k. Remove socket head bolts (35) and break off plug (34) from the pump housing (33).
Remove bearing (42) and adjustment spacer (48) from shaft (53) .
l. Proceed with the assembly of the piston pump.
Illustration 8 g00789206
12. Install bearings (57) into pump housing (33) .
Illustration 9 g00551364
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7. Illustration 10 g00551373
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
13. Install spring seat (65) and spring (64) into barrel (47), as shown.
14. Position barrel (47) onto a suitable press, as shown. Use Tooling (C) and the press to
compress spring (64). Use Tooling (B) to install retaining ring (63) .
Illustration 11 g00551360
15. Install pin (62) into barrel assembly (47) .
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8. Illustration 12 g00551357
16. Install plug (61) and the O-ring seal. Tighten plug (61) to a torque of 105 ± 10 N·m (77 ± 7
lb ft).
Illustration 13 g00551339
17. Install swashplate assembly (51) into pump housing (33) .
Illustration 14 g00551336
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9. 18. Install piston assemblies (50), retraction plate (49), and bearing (52) onto swashplate
assembly (51) .
Illustration 15 g00551331
19. Install barrel assembly (47) and spacer (48) into pump housing (33) .
Illustration 16 g00551327
20. Install bearing cone (42) onto the pump shaft.
21. Install valve plate (45) onto the barrel assembly.
22. Position spring (44) and control piston (43) onto the swashplate assembly.
23. Install O-ring seal (46) onto pump housing (33) .
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10. Illustration 17 g00789469
24. Install O-ring seals (37) onto break off plug (34) .
Illustration 18 g00551321
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
25. Position break off plug (34) on pump housing (33), as shown. Install socket head bolts (35).
Tighten socket head bolts (35) to a torque of 165 ± 30 N·m (122 ± 22 lb ft).
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11. Illustration 19 g00551260
26. Install valve stem (28), spring retainer (29), spring (30), spring (31) and seat (32) into
pressure and flow compensator valve (2) .
27. Install O-ring seal (19) onto plug (20) .
28. Install adjustment screw (23), seal (21), adjustment nut (22), seal (24) and cap nut (25) into
plug (20) .
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
29. Install plug (20) into pressure and flow compensator valve (2) .
30. Install seal (27) and plug (26) into pressure and flow compensator valve (2) .
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12. Illustration 20 g00551252
31. Install valve stem (5), spring retainer (6), spring (7), spring (8), and seat (15) into pressure
and flow compensator valve (2) .
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
32. Install O-ring seal (16) onto plug (17) .
33. Install adjustment screw (18), seal (9), adjustment nut (10), seal (11) and cap nut (12) onto
plug (17) .
34. Install plug (17) into pressure and flow compensator valve (2) .
35. Install seal (14) and plug (13) into pressure and flow compensator valve (2) .
Illustration 21 g00551251
36. Install O-ring seals (4) onto pressure and flow compensator valve (2) .
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13. Illustration 22 g00551023
37. Position pressure and flow compensator valve (2) on steering piston pump (1), as shown.
Install socket head bolts (3) .
End By: Install the piston pump.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 30 14:50:57 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725C ARTICULATED TRUCK TFB
Configuration: 725C Articulated Truck TFB00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
725C Articulated Truck
Machine Systems
Media Number -UENR2386-00 Publication Date -01/10/2014 Date Updated -01/10/2014
i05879517
Piston Pump (Hoist, Steering) - Remove and Install
SMCS - 5070-010
Removal Procedure
Start By:
A. Remove the cab.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear
of the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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15. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g03730249
1. Disconnect hose assembly (1) and remove hose assembly (2) .
2. Disconnect hose assembly (3) and tube (4) .
Illustration 2 g03730247
3. Disconnect hose assembly (6) .
4. Attach a suitable lifting device to piston pump (7). The weight of piston pump (7) is
approximately 33 kg (73 lb). Remove bolts (5) and piston pump (7).
Installation Procedure
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16. 1. Install piston pump (7) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jan 30 14:51:52 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 725C ARTICULATED TRUCK TFB
Configuration: 725C Articulated Truck TFB00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
725C Articulated Truck
Machine Systems
Media Number -UENR2386-00 Publication Date -01/10/2014 Date Updated -01/10/2014
i05879566
Piston Pump (Hoist, Steering) - Disassemble
SMCS - 5070-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
B 1P-1858 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
Start By:
A. Remove the piston pump (steering and hoist).
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18. Illustration 1 g00551023
1. Remove four socket head bolts (3). Remove pressure and flow compensator valve (2) from
steering piston pump (1) .
Illustration 2 g00551251
2. Remove three O-ring seals (4) from pressure and flow compensator valve (2) .
Illustration 3 g00551252
3. Position flow compensator valve (2) in a soft jawed vise.
4. Remove plug (13) and seal (14) from pressure and flow compensator valve (2) .
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
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19. Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (17) from pressure and flow compensator valve (2) .
6. Remove cap nut (12), seal (11), adjustment nut (10), seal (9) and adjustment screw (18)
from plug (17) .
7. Remove O-ring seal (16) from plug (17) .
8. Remove seat (15), spring (8), spring (7), spring retainer ( 6), and valve stem (5) from
pressure and flow compensator valve (2) .
Illustration 4 g00551260
9. Remove plug (26) and seal (27) from pressure and flow compensator valve (2) .
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Remove plug (20) from pressure and flow compensator valve (2) .
11. Remove cap nut (25), seal (24), adjustment nut (22), seal (21) and adjustment screw (23)
from plug (20) .
12. Remove O-ring seal (19) from plug (20) .
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20. 13. Remove seat (32), spring (31), spring (30), spring retainer (29), and valve stem (28) from
pressure and flow compensator valve (2) .
Illustration 5 g00551321
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
14. Remove four socket head bolts (35). Remove break off plug (34) from pump housing (33) .
Illustration 6 g00551323
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21. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. Illustration 7 g00603421
15. Remove four O-ring seals (37) from break off plug (34).
16. Remove piston guide (36) and plunger guide (38) from break off plug (34) .
17. Remove bearing cup (39) and spacer (40) from break off plug (34) .
18. Remove pin (41) from break off plug (34) .
Illustration 8 g00551327
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