This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
The removal procedure involves using a puller tool to remove the jets from the cylinder block. For installation, new jets are pressed into the cylinder block using a pilot and driver tool. Proper depth is checked with a depth micrometer.
The document provides instructions for removing and installing a cylinder liner on a C13 Industrial Engine. It describes using puller tools to remove the liner and checking measurements when installing the new liner. Proper installation of camshaft bearings and timing of the camshaft gear to crankshaft gear is emphasized.
- The document provides instructions for removing and installing a cylinder liner on a C13 Industrial Engine.
- To remove the liner, drain the coolant and use a liner puller tool by inserting it into the liner and pulling it out of the engine block.
- To install the new liner, apply a sealant to the block mating surface, insert the liner and check that it is flush with the top of the block.
This document provides installation and removal instructions for various engine components of a Caterpillar C13 Industrial Engine, including:
1. Camshaft installation which requires using alignment tools and ensuring timing marks are aligned.
2. Camshaft gear removal which involves pressing off the gear and removing a woodruff key.
3. Camshaft bearing installation which uses a tool to set the bearing depths correctly.
It provides detailed step-by-step instructions and illustrations for precise reassembly.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, bolts and the housing itself.
- Procedures for removing and installing the front gear group, which involves removing shafts, bushings, plates and gears.
- Steps for removing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety and cleaning notes are included to handle fluids and prevent contamination.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, and bolts.
- Procedures for removing and installing the front gear group, which involves removing shafts and bushings.
- Steps for removing and installing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which houses components like the oil filter and dampers.
- Procedures for removing and installing the front gear group, which involves bushings and shafts.
- Steps for removing the rear housing, which covers the rear of the engine and requires disconnecting hoses and brackets.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tube assemblies, harness assemblies, and bolts then installing seals, bases and assemblies.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
The document provides instructions for removing and installing a cylinder liner on a C13 Industrial Engine. It describes using puller tools to remove the liner and checking measurements when installing the new liner. Proper installation of camshaft bearings and timing of the camshaft gear to crankshaft gear is emphasized.
- The document provides instructions for removing and installing a cylinder liner on a C13 Industrial Engine.
- To remove the liner, drain the coolant and use a liner puller tool by inserting it into the liner and pulling it out of the engine block.
- To install the new liner, apply a sealant to the block mating surface, insert the liner and check that it is flush with the top of the block.
This document provides installation and removal instructions for various engine components of a Caterpillar C13 Industrial Engine, including:
1. Camshaft installation which requires using alignment tools and ensuring timing marks are aligned.
2. Camshaft gear removal which involves pressing off the gear and removing a woodruff key.
3. Camshaft bearing installation which uses a tool to set the bearing depths correctly.
It provides detailed step-by-step instructions and illustrations for precise reassembly.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, bolts and the housing itself.
- Procedures for removing and installing the front gear group, which involves removing shafts, bushings, plates and gears.
- Steps for removing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety and cleaning notes are included to handle fluids and prevent contamination.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, and bolts.
- Procedures for removing and installing the front gear group, which involves removing shafts and bushings.
- Steps for removing and installing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which houses components like the oil filter and dampers.
- Procedures for removing and installing the front gear group, which involves bushings and shafts.
- Steps for removing the rear housing, which covers the rear of the engine and requires disconnecting hoses and brackets.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tube assemblies, harness assemblies, and bolts then installing seals, bases and assemblies.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tube assemblies, harness assemblies, and bolts then installing seals, bases and assemblies.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tube assemblies, harness assemblies, and bolts then installing seals, bases and assemblies.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tube assemblies, harness assemblies, and bolts then installing seals, bases and assemblies.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals and components.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals and components.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive, which involves removing pulleys, gears, bearings, seals, and other components.
2) Removing and installing the valve mechanism cover and valve mechanism cover base, which connect to the cylinder head.
3) Removing the rocker arm and shaft assembly, which controls the valves.
4) Disassembling the rocker arm, including removing adjustment screws and seals.
The document contains detailed step-by-step instructions accompanied by illustrations and lists of required tools for each procedure. Safety notices are provided to keep parts clean and prevent damage.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive, which involves removing pulleys, gears, bearings, seals, and other components.
2) Removing and installing the valve mechanism cover and valve mechanism cover base, which connect to the cylinder head.
3) Removing the rocker arm and shaft assembly, which controls the valves.
4) Disassembling the rocker arm, involving removing adjustment screws and other small parts.
The document contains detailed step-by-step instructions accompanied by illustrations and lists of required tools for each procedure. Safety notices are provided to keep parts clean and prevent
This document provides instructions for servicing components of a C27 Industrial Engine, including:
- Disassembling and assembling the auxiliary drive (front).
- Removing and installing the valve mechanism cover and valve mechanism cover base.
- Removing the rocker arm and shaft assembly.
- Disassembling and assembling the rocker arms.
The summaries provide the essential steps and components for each service procedure in 3 sentences or less.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine. It describes how to remove and install the auxiliary drive, valve mechanism covers, valve mechanism cover base, rocker arms and shafts. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety notices are provided to keep parts clean and prevent contamination.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
Caterpillar Cat W345B Series II Material Handler (Prefix CDY) Service Repair ...paws21610697
This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and 40 steps to assemble the various components of the swing drive, such as bearings, seals, gears, and housings. Special attention is given to cleaning parts, applying lubricants, and torquing bolts to the specified values. The instructions also cover installing the assembled swing drive into the excavator's main frame.
1. Remove the fuel injection pump housing and governor from the engine as a single unit using lifting sling and hoist. Disconnect all connecting lines and tubes.
2. Disassemble the fuel injection pump housing by removing the retaining ring, filter base, tubes and other attached components.
3. Inspect all seals and gaskets, replacing any that are damaged, to prepare the housing for assembly.
This document provides installation instructions for removing and installing an axle shaft on the steering axle of an M325D Material Handler excavator. It is a 15 step process that includes draining fluids, removing bolts and pins, lifting out heavy components using lifting devices, replacing seals and bushings, and reinstalling components in reverse order. Special tools are required and Loctite threadlocker is used on reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and left boom cylinder. It instructs using tools and lifting devices to reposition pins and plates to separate the frames while supporting heavy components weighing up to 500 pounds. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness and safety.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, and hub. The assembly procedure provides steps to install 23 components in reverse order and includes checking brake clearance and installing seals and bearings. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches.
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Similar to Caterpillar Cat C13 Industrial Engine (Prefix KWJ) Service Repair Manual (KWJ00001 and up).pdf
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tube assemblies, harness assemblies, and bolts then installing seals, bases and assemblies.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tube assemblies, harness assemblies, and bolts then installing seals, bases and assemblies.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tube assemblies, harness assemblies, and bolts then installing seals, bases and assemblies.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals and components.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1. Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2. Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3. Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals and components.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive, which involves removing pulleys, gears, bearings, seals, and other components.
2) Removing and installing the valve mechanism cover and valve mechanism cover base, which connect to the cylinder head.
3) Removing the rocker arm and shaft assembly, which controls the valves.
4) Disassembling the rocker arm, including removing adjustment screws and seals.
The document contains detailed step-by-step instructions accompanied by illustrations and lists of required tools for each procedure. Safety notices are provided to keep parts clean and prevent damage.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive, which involves removing pulleys, gears, bearings, seals, and other components.
2) Removing and installing the valve mechanism cover and valve mechanism cover base, which connect to the cylinder head.
3) Removing the rocker arm and shaft assembly, which controls the valves.
4) Disassembling the rocker arm, involving removing adjustment screws and other small parts.
The document contains detailed step-by-step instructions accompanied by illustrations and lists of required tools for each procedure. Safety notices are provided to keep parts clean and prevent
This document provides instructions for servicing components of a C27 Industrial Engine, including:
- Disassembling and assembling the auxiliary drive (front).
- Removing and installing the valve mechanism cover and valve mechanism cover base.
- Removing the rocker arm and shaft assembly.
- Disassembling and assembling the rocker arms.
The summaries provide the essential steps and components for each service procedure in 3 sentences or less.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for disassembling and assembling components of a C27 Industrial Engine. It describes how to remove and install the auxiliary drive, valve mechanism covers, valve mechanism cover base, rocker arms and shafts. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety notices are provided to keep parts clean and prevent contamination.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
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Caterpillar Cat W345B Series II Material Handler (Prefix CDY) Service Repair ...paws21610697
This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and 40 steps to assemble the various components of the swing drive, such as bearings, seals, gears, and housings. Special attention is given to cleaning parts, applying lubricants, and torquing bolts to the specified values. The instructions also cover installing the assembled swing drive into the excavator's main frame.
1. Remove the fuel injection pump housing and governor from the engine as a single unit using lifting sling and hoist. Disconnect all connecting lines and tubes.
2. Disassemble the fuel injection pump housing by removing the retaining ring, filter base, tubes and other attached components.
3. Inspect all seals and gaskets, replacing any that are damaged, to prepare the housing for assembly.
This document provides installation instructions for removing and installing an axle shaft on the steering axle of an M325D Material Handler excavator. It is a 15 step process that includes draining fluids, removing bolts and pins, lifting out heavy components using lifting devices, replacing seals and bushings, and reinstalling components in reverse order. Special tools are required and Loctite threadlocker is used on reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and left boom cylinder. It instructs using tools and lifting devices to reposition pins and plates to separate the frames while supporting heavy components weighing up to 500 pounds. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness and safety.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, and hub. The assembly procedure provides steps to install 23 components in reverse order and includes checking brake clearance and installing seals and bearings. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for disassembling and assembling the main hydraulic pump of a M317D2 Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using various tools to set dimensions and install retaining rings, seals and bearings. Precision is required to mark positions of parts and reinstall components in their original orientation for proper function.
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
The document provides instructions for disassembling the front and rear axles of an M315F wheeled excavator. It lists required tools and presents a 23 step procedure for removing components like carrier housings, planetary gears, bearings, seals, and hubs. Detailed illustrations accompany each step to show how to properly disassemble parts. Safety notices are included to handle fluids and springs safely during the process.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. It then lists the assembly steps in reverse order, noting to replace all seals and gaskets, apply oil, and ensure cleanliness during assembly.
Caterpillar Cat M312 Excavator (Prefix 6TL) Service Repair Manual (6TL00001-0...paws21610697
This document provides the disassembly and assembly procedures for the swing drive of an M312 excavator. The disassembly procedure involves 28 steps to remove components such as the swing brake assembly, discs, plates, piston, seals, shaft, gears, bearings, and housing. The assembly procedure involves 17 steps and requires various tools to install components in the reverse order of disassembly while applying lubricant and ensuring proper torque specifications are achieved.
This document provides instructions for removing and installing engine oil filter bases and related components on Caterpillar 3304B and 3306B engines. The procedures describe removing the oil filter, oil filter base, gaskets and O-rings. Instructions are provided for disassembling the oil filter base by removing covers, bolts, springs and plungers. Reassembly and installation steps are also outlined. Tools required are listed for each procedure. Precautions are noted to keep parts clean and contain fluids.
Caterpillar Cat D250E II Articulated Truck (Prefix 4PS) Service Repair Manual...paws21610697
The document provides instructions for disassembling and assembling the piston pump used for steering on a D250E II Articulated Truck. The disassembly procedure involves removing 21 individual parts from the pump housing. The assembly procedure instructs assembling the 21 parts in the reverse order, applying lubrication and torque specifications as needed. Tools required include various drivers, pliers, and lubricants.
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the rear housing. Various parts are inspected for wear or damage during disassembly. Cleaning and replacement parts are also discussed. Tools required are listed.
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 industrial engine, including the oil cooler, oil filter base, oil bypass valves, engine oil cooler/lines, aftercooler, and turbocharger. The procedures describe removing bolts, hoses, seals, and other parts, cleaning components, applying sealant, and reinstalling parts in reverse order.
The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i03551630
Camshaft - Install
SMCS - 1210-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7638 Magnetic Holding Tool 18
B
201-4211 Camshaft Pilot 1
201-4212 Camshaft Pilot 1
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3. Illustration 1 g01292428
1. Install Tooling (B).
Note: Ensure that camshaft (6) and Tooling (B) are clean. Apply clean engine oil to the
lobes and journals of camshaft (6) and Tooling (B).
Note: During installation of camshaft (6), rotate the camshaft in both directions in order to
prevent binding in the camshaft bearing bores.
2. Carefully install camshaft (6) in the engine.
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
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4. Illustration 2 g01292427
3. Ensure that the timing Marks (X) on the idler gear aligned with the timing marks on the
crankshaft gear and the camshaft drive gear.
4. Remove Tooling (A) and Tooling (B).
Illustration 3 g01878141
5. Install cover (2). Install hose assembly (3) and tube assembly (4).
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5. Illustration 4 g01011039
6. Install bolts (1).
End By:
a. Install the camshaft position sensor.
b. Install the front cover.
c. Install the rocker arm and shaft.
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6. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i04587192
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
A. Remove the camshaft.
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00522082
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7. NOTICE
Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
2. Use a suitable press to remove drive gear (1) from camshaft (3) .
3. Remove woodruff key (2) .
Installation Procedure
Illustration 2 g00522082
1. Install woodruff key (2) in camshaft (3) .
2. Raise the temperature of drive gear (1) to a temperature of 315° C (600° F).
3. Install drive gear (1) on the end of camshaft (3) .
End By: Install the camshaft.
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8. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i03551900
Camshaft Bearings - Remove
SMCS - 1211-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
201-4214 Receiving Sleeve 1
201-4213 Puller Plate 1
201-4209 Bearing Pilot 1
201-4208 Backup Plate 1
6F-7032 Bolt 1
8M-8778 Taperlock Stud 1
8S-8292 Extension (Short) 2
8S-8293 Extension (Long) 1
B 185-3989 Thread Lubricant 1
Start By:
a. Remove the lifter group.
b. Remove the camshaft.
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9. Illustration 1 g01016694
1. Install Tooling (A). Apply Tooling (B) on the threads.
2. Remove camshaft bearings (1).
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10. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i03551921
Camshaft Bearings - Install
SMCS - 1211-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
201-4214 Receiving Sleeve 1
201-4213 Puller Plate 1
201-4209 Bearing Pilot 1
201-4208 Backup Plate 1
6F-7032 Bolt 1
8M-8778 Taperlock Stud 1
8S-8292 Extension (Short) 2
8S-8293 Extension (Long) 1
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11. Illustration 1 g01133376
1. Position new camshaft bearing (1) in Tooling (A) and install the bearing from the rear to the
front of the engine.
Illustration 2 g01133395
2. The camshaft bearings are installed with Tooling (A). Measure the depth of the camshaft
bearings from the front face of the cylinder block to the following distances:
a. Dimension (A) is 36.50 mm (1.437 inch).
b. Dimension (B) is 192.50 mm (7.579 inch).
c. Dimension (C) is 348.50 mm (13.720 inch).
d. Dimension (D) is 504.50 mm (19.862 inch).
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12. e. Dimension (E) is 660.50 mm (26.004 inch).
f. Dimension (F) is 816.50 mm (32.146 inch).
g. Dimension (G) is 972.50 mm (38.287 inch).
NOTICE
Camshaft bearings must be installed into their correct position. Failure
to do so will result in engine damage.
Illustration 3 g01133403
(2) Bearing joint
(3) Oil hole
(H) Bearing oil hole is located at a 45 degree angle from vertical. All seven bearings have the
same angle.
End By:
a. Install the camshaft.
b. Install the lifter group.
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13. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i04970472
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite 596 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the oil into a suitable container. Refer to Operation and Maintenance Manual, "Refill
Capacities and Recommendations".
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14. Illustration 1 g02466033
2. Remove bolts (1), washers (2), fastener assemblies (3) and remove oil pan (4) .
Installation Procedure
Illustration 2 g02466177
Note: Ensure that the oil pan and mating surfaces are clean and free of oil.
1. Apply Tooling (A) at four locations marked (A). Tooling (A) should be applied in 4 ± 1 mm
(0.16 ± 0.04 inch) diameter beads.
Note: All joints using Tooling (A) must be assembled within ten minutes of the application.
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15. Illustration 3 g02466556
2. Install fastener assemblies (3) and the gasket (not shown) onto oil pan (4) .
Illustration 4 g02466576
Illustration 5 g02466597
Torque Sequence
3. Position oil pan (4), washers (2), and bolts (1) into place.
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16. 4. Tighten bolts (1) in the above sequence.
5. Fill the engine with oil. Refer to Operation and Maintenance Manual, "Refill Capacities and
Recommendations".
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17. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i03551963
Cylinder Liner - Remove
SMCS - 1216-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-8665 Cylinder Liner Puller Gp 1
Start By:
a. Remove the pistons and the connecting rods.
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18. Illustration 1 g01005579
1. Use Tooling (A) to remove cylinder liner (1).
2. Remove the O-ring seals from cylinder liner (1).
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19. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i03551988
Cylinder Liner - Install
SMCS - 1216-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 2P-8260 Cylinder Liner Installer 1
C 5P-3975 Rubber Lubricant 1
Illustration 1 g01133518
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20. 1. Install the O-ring seals on cylinder liner (1).
2. Apply Tooling (C) on the O-ring seals.
Note: Refer to Testing and Adjusting, "Cylinder Liner Projection" for more information.
Note: If you are installing a cylinder pack, ensure that the corresponding crankshaft throw is
at bottom center.
3. Use Tooling (B) to install cylinder liner (1).
End By:
a. Install the pistons and the connecting rods.
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i03554761
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pan.
NOTICE
Special care must be taken not to bend the piston cooling jets because
the piston cooling jets are precision aligned with a coolant passage in
the pistons.
There is only one position for each cooling jet. The notch in the bottom
of the piston allows clearance for the piston cooling jet when the piston
is at bottom dead center.
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Illustration 1 g01133547
1. Remove bolt (1) and piston cooling jet (2).
Installation Procedure
1. Install piston cooling jet (2) in reverse order of removal.
a. Tighten bolt (1) to a torque of 35 ± 3 N·m (26 ± 2 lb ft).
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24. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C13 INDUSTRIAL ENGINE KWJ
Configuration: C13 Industrial Engine KWJ00001-UP
Disassembly and Assembly
C13 Engine and C13 Industrial Engine
Media Number -KENR8165-03 Publication Date -01/11/2017 Date Updated -14/11/2017
i03554787
Pistons and Connecting Rods - Remove
SMCS - 1225-011
Removal Procedure
Start By:
a. Remove the cylinder head.
b. Remove the engine oil pan.
Illustration 1 g01268763
1. Place an identification mark on the connecting rod and connecting rod cap (2). The number
should match the cylinder number. The bearing retainer notch should be on the right side.
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25. 2. Remove connecting rod cap (2). Remove the lower half of connecting rod bearing (1) from
connecting rod cap (2).
3. Push the piston and connecting rod away from the crankshaft. Remove the upper half of the
connecting rod bearing.
Note: Careful handling is required for fractured connecting rods. Fractured faces for the
connecting rod and connecting rod cap should not be placed on any surface. The connecting
rod and the connecting rod cap should be placed on the sides in order to prevent damage.
When possible, the connecting rod and the connecting rod cap should be bolted together in
order to prevent damage.
4. Remove the piston and connecting rod from the cylinder block.
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