1) The document provides instructions for removing and installing a camshaft on a 3406E or 3456 engine.
2) It describes using various tools to support the camshaft as it is slid out or into the cylinder head. Care must be taken to keep the camshaft level due to its weight of approximately 39 kg.
3) Lubrication of the camshaft lobes and bearings is required before installation, and seals must be correctly positioned to prevent leaks.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, and crankshaft front seal.
2. The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations.
3. Special notes are provided regarding keeping parts clean, inspecting components, and replacing the crankshaft front seal and wear sleeve as a set.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations showing the parts.
3) Safety and cleaning notes are provided throughout to keep parts clean and avoid damage during disassembly and assembly.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
Caterpillar cat 330 c excavator (prefix jab) service repair manual (jab00001 ...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It details 28 steps to disassemble the various components of the travel motor, including removing the head, brake piston, rotating assembly, and seals. It then lists 13 steps for reassembling the components, making sure to replace all seals and apply lubricant before assembling. Cleanliness is emphasized throughout the assembly process.
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It lists the required tools and gives step-by-step procedures to remove and install over 30 components. Technicians are advised to mark parts for alignment during reassembly and to clean all components thoroughly before and after disassembly/assembly.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...fuusejkddmmd3e
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 27 steps for reassembling the travel motor, replacing all seals and applying lubricant before reinstalling the components in reverse order of disassembly. Precise positioning of parts is emphasized.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...jdksmmdmdd
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists the 28 steps required to reassemble the travel motor, replacing all seals and applying lubricant before reinstalling components in reverse order of disassembly. Proper cleanliness and torque specifications are emphasized.
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 23 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly. Precise positioning of parts is emphasized.
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, and bearing races.
3) It then describes 29 steps for assembling the travel motor, providing notes on cleaning, lubrication, and proper installation of components like pistons, seals, and bolts.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...dujkdksmdmdm
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 23 steps for assembling the travel motor, replacing all seals and installing components in the reverse order of disassembly. Proper cleaning and torque specifications are noted.
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It lists 28 steps for disassembly, removing components like the head, port plate, bearings, brake piston, plates, and seals. It then lists 23 steps for assembly, installing components in reverse order and noting that all seals and gaskets must be replaced, and parts cleaned before assembly. Torque specifications and tools required are also provided.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...fujkse9didkke3
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, and bearing races.
3) It then describes 29 steps for assembling the travel motor, providing notes on cleaning, lubrication, and proper installation of components like O-rings, pistons, seals, and bolts.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...diskdkkdmmd
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 28 steps for reassembling the travel motor, replacing all seals and applying lubricant before reinstalling the components in reverse order of disassembly. Precise alignment and torque specifications are noted.
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 28 steps for reassembling the travel motor, replacing all seals and applying lubricant before reinstalling the components in reverse order of disassembly. Proper cleanliness and torque specifications are emphasized.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix BTY) Service Repair Manua...fjkskkedmm4r
This document provides instructions for disassembling and assembling the piston motor (axle propel) of a CP-433E vibratory compactor. The disassembly procedure involves removing 21 components from the housing in a specific order, taking care with spring-loaded parts. The assembly procedure reverses this process in 23 steps, ensuring proper installation of seals, bearings, pins and other components back into their original positions in the housing. Special tools and torque specifications are listed to correctly perform the work.
Caterpillar Cat CS-423E Vibratory Compactor (Prefix CFX) Service Repair Manua...fjkskkedmm4r
This document provides assembly instructions for the axle on a CS-423E vibratory compactor. It details 33 steps to assemble components such as the differential, wheel hubs, brakes, and gearbox. Tools and torque specifications are listed. Parts are cleaned and seals/bearings replaced if damaged before assembly. Components like the differential, wheel hubs, brakes, and gearbox are assembled separately then installed on the axle housing.
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Similar to Caterpillar Cat 980G II Wheel Loader (Prefix AWH) Service Repair Manual (AWH00001 and up).pdf
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, and crankshaft front seal.
2. The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations.
3. Special notes are provided regarding keeping parts clean, inspecting components, and replacing the crankshaft front seal and wear sleeve as a set.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations showing the parts.
3) Safety and cleaning notes are provided throughout to keep parts clean and avoid damage during disassembly and assembly.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
Caterpillar cat 330 c excavator (prefix jab) service repair manual (jab00001 ...diskkdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It details 28 steps to disassemble the various components of the travel motor, including removing the head, brake piston, rotating assembly, and seals. It then lists 13 steps for reassembling the components, making sure to replace all seals and apply lubricant before assembling. Cleanliness is emphasized throughout the assembly process.
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It lists the required tools and gives step-by-step procedures to remove and install over 30 components. Technicians are advised to mark parts for alignment during reassembly and to clean all components thoroughly before and after disassembly/assembly.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...fuusejkddmmd3e
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 27 steps for reassembling the travel motor, replacing all seals and applying lubricant before reinstalling the components in reverse order of disassembly. Precise positioning of parts is emphasized.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...jdksmmdmdd
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists the 28 steps required to reassemble the travel motor, replacing all seals and applying lubricant before reinstalling components in reverse order of disassembly. Proper cleanliness and torque specifications are emphasized.
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 23 steps for reassembling the travel motor, replacing all seals and installing components in the reverse order of disassembly. Precise positioning of parts is emphasized.
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, and bearing races.
3) It then describes 29 steps for assembling the travel motor, providing notes on cleaning, lubrication, and proper installation of components like pistons, seals, and bolts.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...dujkdksmdmdm
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 23 steps for assembling the travel motor, replacing all seals and installing components in the reverse order of disassembly. Proper cleaning and torque specifications are noted.
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It lists 28 steps for disassembly, removing components like the head, port plate, bearings, brake piston, plates, and seals. It then lists 23 steps for assembly, installing components in reverse order and noting that all seals and gaskets must be replaced, and parts cleaned before assembly. Torque specifications and tools required are also provided.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...fujkse9didkke3
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, and bearing races.
3) It then describes 29 steps for assembling the travel motor, providing notes on cleaning, lubrication, and proper installation of components like O-rings, pistons, seals, and bolts.
Caterpillar cat 330 c l excavator (prefix jab) service repair manual (jab0000...diskdkkdmmd
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 28 steps for reassembling the travel motor, replacing all seals and applying lubricant before reinstalling the components in reverse order of disassembly. Precise alignment and torque specifications are noted.
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, bearings, and housing covers.
3) It then lists 28 steps for reassembling the travel motor, replacing all seals and applying lubricant before reinstalling the components in reverse order of disassembly. Proper cleanliness and torque specifications are emphasized.
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Caterpillar Cat CP-433E Vibratory Compactor (Prefix BTY) Service Repair Manua...fjkskkedmm4r
This document provides instructions for disassembling and assembling the piston motor (axle propel) of a CP-433E vibratory compactor. The disassembly procedure involves removing 21 components from the housing in a specific order, taking care with spring-loaded parts. The assembly procedure reverses this process in 23 steps, ensuring proper installation of seals, bearings, pins and other components back into their original positions in the housing. Special tools and torque specifications are listed to correctly perform the work.
Caterpillar Cat CS-423E Vibratory Compactor (Prefix CFX) Service Repair Manua...fjkskkedmm4r
This document provides assembly instructions for the axle on a CS-423E vibratory compactor. It details 33 steps to assemble components such as the differential, wheel hubs, brakes, and gearbox. Tools and torque specifications are listed. Parts are cleaned and seals/bearings replaced if damaged before assembly. Components like the differential, wheel hubs, brakes, and gearbox are assembled separately then installed on the axle housing.
Caterpillar Cat CS-433E Vibratory Compactor (Prefix BTY) Service Repair Manua...fjkskkedmm4r
This document provides instructions for disassembling and assembling the piston motor (axle propel) of a CP-433E vibratory compactor. The disassembly procedure involves removing 21 components from the housing in a specific order, taking care with spring-loaded parts. The assembly procedure reverses this process in 23 steps, ensuring proper installation of seals, bearings, pins and other components back into their original positions in the housing. Special tools and torque specifications are listed to correctly perform the work.
Volvo EC55-2 Compact Excavator Parts Catalogue Manual – SN 5001 - 7620.pdffjkskkedmm4r
This document contains specifications for various engine parts for a Volvo EC55-2 engine. It includes sections for the engine, cylinder head, valves, pistons, connecting rods, camshaft, and other components. Each section lists the relevant part numbers, descriptions, quantities, and other details. The document provides an extensive catalogue of replacement parts for this engine model.
JCB 300T TRACKED Robot Parts Catalogue Manual (Serial Number 02427501-024278...fjkskkedmm4r
This document contains parts catalogs and diagrams for hydraulic components for an agricultural construction vehicle. It includes lists of parts with descriptions and quantities for hydraulic circuits, pumps, motors, tubing, valves, filters and other components. Pictures and diagrams show the layout and connections between various hydraulic system parts.
JCB 4CX444 (Sideshift AA AB Engine) BACKOHE LOADER Parts Catalogue Manual (Se...fjkskkedmm4r
This document contains parts listings and diagrams for engine components of a backhoe loader, including:
1. The block assembly diagram lists parts such as the cylinder block, liners, plugs, bolts, and rear seal housing.
2. The crankshaft assembly diagram lists the crankshaft, bearing kits, thrust washers, connecting rod assemblies, pistons, rings, and gears.
3. The document provides additional diagrams for components like the timing case, flywheel, and engine mountings. The parts are identified by part number, description, and quantity for various engine builds.
JCB 4CX444 (Sideshift AA AB Engine) BACKOHE LOADER Parts Catalogue Manual (Se...fjkskkedmm4r
This document contains parts listings and diagrams for engine components of a backhoe loader, including:
1. The block assembly diagram lists parts such as the cylinder block, liners, plugs, bolts, and rear seal housing.
2. The crankshaft assembly diagram lists the crankshaft, bearing kits, thrust washers, connecting rod assemblies, pistons, rings, and gears.
3. The document provides additional diagrams for components like the timing case, flywheel, and engine mountings. The parts are identified by part number, description, and quantity for various engine builds.
1) The document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor.
2) It describes using various tools to remove over 30 components of the final drive including gears, shafts, seals, and hubs.
3) Precautions are included when using hydraulic cylinders and heated components to disassemble pieces.
1. The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the spacer plate, valves, valve seat inserts, bridge dowels, valve guides, oil pan and plate, oil pump, and piston cooling tubes.
2. The instructions describe cleaning and preparing surfaces, using specific tools to remove and install components, and ensuring proper installation and operation after reassembly.
3. The overall process involves removing engine components, cleaning surfaces, installing new parts as needed, and reassembling the engine, with the goal of properly servicing the 3406C diesel engine.
The document provides instructions for disassembling and assembling a recoil cylinder. Key steps include:
1. Removing the recoil cylinder and various components like bolts, guards, valves, and seals.
2. Inspecting parts and cleaning components as needed.
3. Reassembling the recoil cylinder by reinstalling components in reverse order and applying lubricants and seals. Precise torques are specified.
4. The process involves over 20 numbered steps and utilizes various specialized tools to properly disassemble and reassemble the recoil cylinder.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
The document provides instructions for removing and installing the drive shaft group with retarder on a 621E, 623E, or 627E tractor. It describes disconnecting hydraulic lines and removing bolts, covers, and housing to access the drive shaft group. Special care must be taken when removing plates and springs from the retarder, as they are under pressure. The process is reversed for installation, reconnecting hydraulic lines and refastening housings and covers.
This document provides step-by-step instructions to disassemble a piston pump. It begins by removing the piston pump and cleaning it. Key components like the piston assemblies, barrel assembly, springs and seals are then removed. Precision tools are required to remove parts like bearings and seals without damage. The multi-stage process dismantles both sides of the pump housing and internal components like valves, solenoids and control blocks are broken down. Precise part tracking and cleanliness are emphasized for reassembly.
This document provides instructions for disassembling and assembling bevel and transfer gears on a D6M track-type tractor. It outlines 22 steps for disassembly, which include removing brackets, yokes, carriers, cages, seals, bearings, gears, pins, shafts, and other components. It then outlines 21 steps for assembly, which involve cleaning parts, installing bearings, gears, pins, shafts, seals, covers, and other components in the reverse order of disassembly. Proper tools and cleaning procedures are emphasized to prevent damage to components from dirt and contaminants.
The document provides instructions for disassembling and assembling the steering clutch and brake of a D6N track-type tractor. It describes removing the final drive, steering clutch, and brake as separate components. It then details each step to disassemble the steering clutch and brake parts and housing. The corresponding assembly instructions are also provided in reverse order.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
This document provides disassembly and assembly instructions for a 3406C engine governor. It begins with removing the fuel injection pump housing and governor. It then provides 37 detailed steps for disassembling the governor components. The assembly section provides 43 steps for reassembling the governor in reverse order.
This document provides instructions for disassembling and assembling components of the retarder and bearing cage (drive shaft) of a 623G wheel tractor. The disassembly procedure involves using various tools to remove 15 different components. The assembly procedure instructs installing the components in reverse order and refers to other documents for installing related components. Safety notices are provided regarding containing fluids and preventing contamination.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
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Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Expanding Access to Affordable At-Home EV Charging by Vanessa Warheit
Caterpillar Cat 980G II Wheel Loader (Prefix AWH) Service Repair Manual (AWH00001 and up).pdf
1. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 980G II WHEEL LOADER AWH
Configuration: 980G II Wheel Loader AWH00001-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i02110801
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7257 Cradle 1
B 9U-7256 Guide 1
C 9U-7225 Camshaft Pilot 2
D 9U-7240 Camshaft Hook 2
Start By:
A. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
B. Remove the rocker arms and the rocker shafts. Refer to Disassembly and Assembly,
"Rocker Arm and Shaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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2. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01028806
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
1. Remove bolts (2) and thrust plate (1) .
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3. Illustration 2 g00576209
2. Remove seal assembly (3) and adapter (4) .
Illustration 3 g00576240
3. Remove O-ring seals (5) and (6) from seal assembly (3) .
NOTICE
Care must be used when removing the camshaft to not damage the
highly finshed surfaces of both the camshaft and camshaft bearings
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4. Illustration 4 g00509797
Illustration 5 g00581441
4. Use the bolts for the rocker arm shaft assembly to install Tooling (A) at Location (Y) .
Illustration 6 g00581442
5. Install Tooling (B) on front housing (7). Do not tighten the bolts for Tooling (B) at this
time.
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5. Illustration 7 g01074729
Note: It is necessary to install Tooling (C) on the camshaft. Tooling (C) will support the
rear of camshaft (8) as the camshaft is moved out of the cylinder head and into Tooling (B) .
6. Move camshaft (8) forward and install one Tooling (C) in the end of camshaft (8). Again,
move the camshaft forward and install remaining Tooling (C) into the back of first Tooling
(C) .
7. Position camshaft (8) into the bore of Tooling (B). Tighten the bolts that hold Tooling (B) to
the front housing.
Illustration 8 g00581444
Note: Avoid lifting camshaft (8) with Tooling (D). The camshaft should rest on Tooling
(A). Lifting of the camshaft can cause misalignment as the camshaft is removed, resulting in
damage to the camshaft bearings.
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6. Illustration 9 g00581445
8. Remove camshaft (8), as follows:
a. Use Tooling (D) to move camshaft (8) toward the front of the engine. Reposition
Tooling (D), as needed.
b. Move camshaft (8) far enough out of the cylinder head in order to attach a suitable
lifting device.
c. Keep the camshaft level while the camshaft is being removed from the cylinder head.
The weight of the camshaft is approximately 39 kg (86 lb).
Alternative Removal Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E (1)
177-8001 Sleeve 1
F 177-8002 Adapter 1
G 6L-4697 Bolts 3
( 1 )
Part of 177-8003 Engine Tool Group
Start By:
A. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
B. Remove the rocker arms and the rocker shafts. Refer to Disassembly and Assembly,
"Rocker Arm and Shaft - Remove".
Note: This is an optional procedure to remove the camshaft. The preceding tool list shows the
required tooling for removing the camshaft from the front of the engine or the rear of the engine.
NOTICE
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7. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 10 g01028806
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
1. Remove bolts (2) and thrust plate (1) .
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8. Illustration 11 g00576209
2. Remove seal assembly (3) and adapter (4) .
Illustration 12 g00576240
3. Remove O-ring seals (5) and (6) from seal assembly (3) .
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9. Illustration 13 g01043575
4. Remove screws (7) and cover (8) .
NOTICE
Care must be used when removing the camshaft to not damage the
highly finshed surfaces of both the camshaft and camshaft bearings
Illustration 14 g01024825
Note: Carefully align Tooling (F) with the end of the camshaft. If the adapter and the
camshaft are not aligned, the camshaft may not be removed. The adapter and camshaft
bearing will interfere.
5. To remove the camshaft from the rear of the engine, install Tooling (F) on the front of the
camshaft with Tooling (G) .
6. Install Tooling (E) .
Illustration 15 g01043577
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10. 7. Carefully slide the camshaft to the rear of the engine for removal. Use two technicians to
remove the camshaft. Keep the camshaft level while the camshaft is being removed from
the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
Illustration 16 g01024826
8. To remove the camshaft from the front of the engine, install Tooling (E) on the rear of the
camshaft.
9. Carefully slide the camshaft to the front of the engine for removal. Use two technicians to
remove the camshaft. Keep the camshaft level while the camshaft is being removed from
the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 19 21:58:02 UTC+0800 2022
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11. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 980G II WHEEL LOADER AWH
Configuration: 980G II Wheel Loader AWH00001-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i02963221
Camshaft - Install
SMCS - 1210-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7257 Cradle 1
B 9U-7256 Guide 1
C 9U-7225 Camshaft Pilot 2
D 9U-7240 Camshaft Hook 2
H 9U-7243 Alignment Sleeve 1
J 9S-3263 Thread Lock Compound 1
K 8T-2998 Lubricant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the camshaft and camshaft bearings are thoroughly clean. Lubricate the
camshaft lobes with a 50/50 mixture of Tooling (K) and clean engine oil. Apply a thin coat
of clean engine oil on the camshaft bearings.
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12. Illustration 1 g00509797
Illustration 2 g00581441
2. Install Tooling (A) on the cylinder head at Location (Y) .
Illustration 3 g01024862
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13. 3. Install Tooling (B) on front housing (7) . Do not tighten the bolts that hold Tooling (B) to
front housing (7) at this time.
4. Use Tooling (H) to align Tooling (B) with the camshaft bearings. Tighten the bolts that hold
Tooling (B) to front housing (7) . Remove Tooling (H) .
Note: Tooling (H) should move freely from the bore of Tooling (B) .
Illustration 4 g00581445
5. Install Tooling (C) in the end of camshaft (8) .
Note: Rotate the camshaft during installation. This will prevent the camshaft from binding
in the camshaft bearings.
6. Use a suitable lifting device in order to position camshaft (8) into Tooling (B) and the
cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
Illustration 5 g00581444
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14. Illustration 6 g00581443
Note: Tooling (C) must be removed before the camshaft can be completely installed in the
cylinder head.
7. Remove the lifting device. Rotate the camshaft during installation. Use care not to allow the
end of the camshaft and Tooling (C) to drop. Use Tooling (D) to assist in aligning camshaft
(8) with the camshaft bearings.
8. Remove Tooling (C) and finish installing camshaft (8) in the bore.
9. Remove Tooling (A) and Tooling (B) .
Illustration 7 g00576240
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15. Illustration 8 g00576839
10. Install O-ring seals (5) and (6) in seal assembly (3) . Lubricate seal (6) with Tooling (K) .
11. Install seal assembly (3) . Position adapter (4) . Ensure that the dowel in adapter (4) engages
the hole in the camshaft.
12. Position thrust plate (1) . Apply Tooling (J) to bolts (2) . Hold thrust plate (1) in position
and install bolts (2) . Evenly tighten bolts (2) until seal assembly (3) and O-ring seal (5) are
seated against the cylinder head.
Note: Be careful in order to ensure that O-ring seal (5) stays in the groove in seal assembly
(3) .
End By:
a. Install the rocker arms and the rocker shafts. Refer to Disassembly and Assembly, "Rocker
Arm and Shaft - Install".
b. Install the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
Alternative Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E (1)
177-8001 Sleeve 1
F 177-8002 Adapter 1
G 6L-4697 Bolts 3
J 9S-3263 Thread Lock Compound 1
K 8T-2998 Lubricant 1
( 1 )
Part of 177-8003 Engine Tool Group
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16. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the camshaft and camshaft bearings are thoroughly clean. Lubricate the
camshaft lobes with a 50/50 mixture of Tooling (K) and clean engine oil. Apply a thin coat
of clean engine oil on the camshaft bearings.
Illustration 9 g01043587
2. Install Tooling (F) on the front of camshaft (9) with Tooling (G) .
3. Install Tooling (E) .
4. Use two technicians to install the camshaft. Carefully slide camshaft (9) into the cylinder
head from the rear of the engine. Keep the camshaft level while the camshaft is being
installed in the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
5. Remove Tooling (F) .
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17. Illustration 10 g01043589
6. Install Tooling (F) on the end of the camshaft.
7. Use two technicians to install the camshaft. Carefully slide camshaft (9) into the cylinder
head from the rear of the engine. Keep the camshaft level while the camshaft is being
installed in the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
8. Remove Tooling (F) .
Illustration 11 g01043575
9. Position cover (8) on the rear of the cylinder head. Install bolts (7) .
Illustration 12 g00576240
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18. Illustration 13 g00576839
10. Install O-ring seals (5) and (6) in seal assembly (3) . Lubricate seal (6) with Tooling (K) .
11. Install seal assembly (3) . Position adapter (4) . Ensure that the dowel in adapter (4) engages
the hole in the camshaft.
12. Position thrust plate (1) . Apply Tooling (J) to bolts (2) . Hold thrust plate (1) in position
and install bolts (2) . Evenly tighten bolts (2) until seal assembly (3) and O-ring seal (5) are
seated against the cylinder head.
Note: Be careful in order to ensure that O-ring seal (5) stays in the groove in seal assembly
(3) .
End By:
a. Install the rocker arms and the rocker shafts. Refer to Disassembly and Assembly, "Rocker
Arm and Shaft - Install".
b. Install the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 19 21:58:58 UTC+0800 2022
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19. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 980G II WHEEL LOADER AWH
Configuration: 980G II Wheel Loader AWH00001-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i06094319
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6896 Guide Bolt 1
Start By:
A. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
Illustration 1 g00579965
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20. Illustration 2 g00579966
1. Position the No. 1 piston at the top center of the compression stroke. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
2. Verify that the timing mark on camshaft gear (1) is aligned with Timing Mark (X) on front
housing (3) .
3. Remove top bolt (2) from camshaft gear (1) . Install Tooling (A) in place of the bolt.
4. Remove remaining bolts (2) and remove camshaft gear (1) .
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
5. Remove Tooling (A) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6896 Guide Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 3 g00579966
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
1. Install Tooling (A) in the top hole in the camshaft.
2. Align the hole in the back of camshaft gear (1) with the dowel in the adapter. Install
camshaft gear (1) over Tooling (A) .
Illustration 4 g00579965
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22. Note: Camshaft timing is critical. The timing mark on the camshaft gear must be aligned
with the timing mark on the front cover when the No. 1 piston is at the top center of the
compression stroke. Refer to Testing and Adjusting, "Gear Group (Front) - Time".
3. Verify that the timing mark on camshaft gear (1) is aligned with Timing Mark (X) on front
housing (3) .
Note: If the timing marks are not aligned, remove camshaft gear (1) and rotate the camshaft
until the timing marks are aligned.
4. Install bolts (2) . Remove Tooling (A) and install remaining bolt (2) .
Illustration 5 g00593987
5. Tighten the bolts in a numeric sequence 1, 4, 2, 5, 3, 6, 1, 4 to a torque of 240 ± 40 N·m
(175 ± 30 lb ft).
6. Check the backlash between the camshaft gear and the adjustable idler gear. The backlash
should be 0.356 ± 0.254 mm (0.014 ± 0.010 inch). Refer to Testing and Adjusting, "Gear
Group (Front) - Time" for the backlash adjustment procedure.
End By: Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 19 21:59:53 UTC+0800 2022
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23. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 980G II WHEEL LOADER AWH
Configuration: 980G II Wheel Loader AWH00001-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i01995165
Camshaft Bearings - Remove
SMCS - 1211-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A (1)
8S-2241 Camshaft Bearing Tool Group 1
8S-8290 Nut 1
8S-8291 Threaded Shaft 1
8S-8287 Thrust Bearing Assembly 1
8S-8288 Cone 1
8S-8292 Extension (Short) 2
8S-8293 Extension (Long) 1
B
9U-7222 Camshaft Bearing Pilot 1
8M-8778 Taperlock Stud (1/2 inch - 13 UNC by 1 9/16 inch) 1
C 9U-7223 Alignment Bushing 1
D 9U-7210 Puller Plate 1
( 1 )
Part of the 8S-2241 Camshaft Bearing Tool Group
Start By:
A. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
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24. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01005315
1. Remove bolts (1) from rear cover (2). Inspect the O-ring seal and replace the O-ring seal if
the O-ring seal is worn or damaged.
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25. Illustration 2 g01034895
2. Remove the No. 7 camshaft bearing (rear). Work from the rear of the engine to the front of
the engine.
3. Install the small end of Tooling (B) in the camshaft bearing.
4. Position Tooling (D) on Tooling (A). Install Tooling (A) on Tooling (B) .
Note: Tooling (D) is installed on the outside of the cylinder head. Tooling (D) is required in
order to remove the No. 7 camshaft bearing from the cylinder head.
5. Use Tooling (A) to remove camshaft bearing (3) from the cylinder head.
6. Remove Tooling (B) from Tooling (A) and remove the camshaft bearing.
7. Repeat Step 3 through Step 6 in order to remove the remaining camshaft bearings. Work
from the rear of the engine to the front of the engine.
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
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26. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 980G II WHEEL LOADER AWH
Configuration: 980G II Wheel Loader AWH00001-UP (MACHINE) POWERED BY 3406 Engine
Disassembly and Assembly
3406E and 3456 Engines for Caterpillar Built Machines
Media Number -RENR1364-06 Publication Date -01/05/2008 Date Updated -20/05/2008
i01995166
Camshaft Bearings - Install
SMCS - 1211-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A (1)
8S-2241 Camshaft Bearing Tool Group 1
8S-8290 Nut 1
8S-8291 Threaded Shaft 1
8S-8287 Thrust Bearing Assembly 1
8S-8288 Cone 1
8S-8292 Extension (Short) 2
8S-8293 Extension (Long) 1
B
9U-7222 Camshaft Bearing Pilot 1
8M-8778 Taperlock Stud (1/2 inch - 13 UNC by 1 9/16 inch) 1
C 9U-7223 Alignment Bushing 1
D 9U-7210 Puller Plate 1
E
9U-7213 Backup Plate 1
0S-1621 Bolt (1/2 inch - 13 UNC by 1 inch) 1
F 9U-7214 Spacer Plate 1
( 1 )
Part of the 8S-2241 Camshaft Bearing Tool Group
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27. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Ensure that the inside of the cylinder head is clean. Inspect the camshaft bore for metal
burrs. Put a thin film of clean engine oil on the inside of the camshaft bearing bores and on each
camshaft bearing prior to installation.
Illustration 1 g01034920
1. Install the No. 7 camshaft bearing (rear), as follows:
a. Insert the large end of Tooling (B) into the No. 7 camshaft bore. Position camshaft
bearing (3) on Tooling (B) .
b. Position Tooling (D) on Tooling (A). Install Tooling (A) in Tooling (B) .
c. Position camshaft bearing (3) on Tooling (B). Install Tooling (E) on Tooling (B) .
Note: Refer to Specifications, "Cylinder Head" for appropriate information for the
orientation of the camshaft bearings in the cylinder head.
d. Use Tooling (A) in order to pull camshaft bearing (3) into the camshaft bore.
Note: When the chamfer of Tooling (E) contacts the face of the camshaft bore, the
camshaft bearing is properly installed.
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28. Please write to us.
Our email:
aservicemanualpdf@yahoo.com
Please go to the homepage
to get the full manual, or
other brand PDF manuals.
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30. e. Remove Tooling (E) from Tooling (B). Remove Tooling (A) from Tooling (B).
Remove Tooling (B) from the cylinder head.
Illustration 2 g01034921
2. Install the No. 6 through No. 2 camshaft bearings, as follows:
a. Insert the large end of Tooling (B) into the camshaft bore.
Note: Use Tooling (C) to align Tooling (A) and Tooling (B) with the camshaft
bearing bores. Install Tooling (C) in the inside diameter of any installed camshaft
bearing between Tooling (A) and Tooling (B) .
b. Install Tooling (A) in Tooling (B). Position camshaft bearing (3) on Tooling (B).
Install Tooling (E) on Tooling (B) .
Note: Refer to Specifications, "Cylinder Head" for appropriate information for the
location and the orientation of the camshaft bearings in the cylinder head.
c. Use Tooling (A) in order to pull camshaft bearing (3) into the camshaft bore.
Note: When the chamfer of Tooling (E) contacts the face of the camshaft bore, the
camshaft bearing is properly installed.
d. Remove Tooling (E) from Tooling (B). Remove Tooling (A) from Tooling (B) .
e. Remove Tooling (B) and Tooling (C) from the cylinder head.
3. Repeat Step 2 in order to install the No. 6 through No. 2 camshaft bearings.
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31. Illustration 3 g01034922
4. Install the No. 1 camshaft bearing (front), as follows:
a. Insert the large end of Tooling (B) into the No. 1 camshaft bore. Assemble Tooling
(A) and Tooling (C) on Tooling (B) .
b. Position camshaft bearing (3) on Tooling (B). Install Tooling (E) and Tooling (F) on
Tooling (B) .
Note: Refer to Specifications, "Cylinder Head" for appropriate information for the
location and the orientation of the camshaft bearings in the cylinder head.
Note: Tooling (F) is used to seat the No. 1 camshaft bearing to the correct depth in
the camshaft bore.
c. Use Tooling (A) in order to pull the No. 1 camshaft bearing into the No. 1 camshaft
bore. When the chamfer of Tooling (E) contacts the face of the camshaft bore, the
camshaft bearing is properly installed.
d. Remove Tooling (E) and Tooling (F) from Tooling (B). Remove Tooling (A) from
Tooling (B) .
e. Remove Tooling (B) and Tooling (C) from the cylinder head.
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32. Illustration 4 g01005315
5. Inspect the O-ring seal. Replace the O-ring seal if the seal is worn or damaged. Position rear
cover (2). Install bolts (1). Tighten the bolts to a torque of 13 ± 3 N·m (10 ± 2 lb ft).
End By: Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2022 Caterpillar Inc.
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