This document provides instructions for assembling and disassembling components of the powertrain for a Caterpillar 966H wheel loader, including:
1) Assembling the torque converter by installing various bearings, gears, and rings in the specified order and torque values.
2) Separating the transmission from the output transfer gears by removing bolts and using lifting tools.
3) Disassembling the transmission planetary by removing covers, gears, and shafts after separating it from other components and using various tools. The document emphasizes cleanliness during assembly and disassembly.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fjjskqweekfsmem
This document provides instructions for disassembling and assembling components of a 966H wheel loader's power train, including its torque converter and transmission. It describes 33 steps to disassemble and assemble the torque converter, involving removal and installation of over 40 parts like bearings, seals, gears, and housing components. It also outlines 6 steps to separate the transmission from the output transfer gears, and references additional documents for disassembling the transmission planetary. The document is intended as a service repair manual for technicians working on the specified wheel loader models.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fudjsjfekskkem
This document provides assembly and disassembly instructions for components of a 966H wheel loader transmission. It includes 33 steps to assemble a torque converter, detailing each sub-component and specifying torque values for fasteners. It also describes removing the transmission from output transfer gears in 6 steps and disassembling the transmission planetary in 9 steps, identifying required tools and safety precautions.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fjjskkdmnsme
This document provides instructions for disassembling and assembling components of a 966H wheel loader transmission. It describes 33 steps to disassemble and assemble the torque converter, including installing various parts like bearings, seals, and retaining rings. It then provides brief instructions for separating the transmission from the output transfer gears and disassembling the transmission planetary. The document is intended as a service repair manual for technicians working on this model of wheel loader.
This document provides instructions for disassembling and assembling the torque converter of a 966H Wheel Loader. It lists the required tools and parts. The 33 step procedure describes how to disassemble and install each component of the torque converter in detail, with illustrations showing each step. It provides torque specifications for the bolts. The full document is 10 pages long.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to lift components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing internal parts. Cleanliness and safety precautions are noted.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to detach the components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing the internal gears.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It lists the required tools and parts. The 33 step procedure describes how to disassemble and install each component of the torque converter in detail, with illustrations showing each step. It includes instructions for installing bearings, seals, springs, and retaining rings on various parts like the rotating housing, impeller, stator, and carrier shaft. The summary ends by stating to connect the assembled torque converter to the transmission and output transfer gears.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to lift components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing internal parts. Cleanliness and safety precautions are noted.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fjjskqweekfsmem
This document provides instructions for disassembling and assembling components of a 966H wheel loader's power train, including its torque converter and transmission. It describes 33 steps to disassemble and assemble the torque converter, involving removal and installation of over 40 parts like bearings, seals, gears, and housing components. It also outlines 6 steps to separate the transmission from the output transfer gears, and references additional documents for disassembling the transmission planetary. The document is intended as a service repair manual for technicians working on the specified wheel loader models.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fudjsjfekskkem
This document provides assembly and disassembly instructions for components of a 966H wheel loader transmission. It includes 33 steps to assemble a torque converter, detailing each sub-component and specifying torque values for fasteners. It also describes removing the transmission from output transfer gears in 6 steps and disassembling the transmission planetary in 9 steps, identifying required tools and safety precautions.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fjjskkdmnsme
This document provides instructions for disassembling and assembling components of a 966H wheel loader transmission. It describes 33 steps to disassemble and assemble the torque converter, including installing various parts like bearings, seals, and retaining rings. It then provides brief instructions for separating the transmission from the output transfer gears and disassembling the transmission planetary. The document is intended as a service repair manual for technicians working on this model of wheel loader.
This document provides instructions for disassembling and assembling the torque converter of a 966H Wheel Loader. It lists the required tools and parts. The 33 step procedure describes how to disassemble and install each component of the torque converter in detail, with illustrations showing each step. It provides torque specifications for the bolts. The full document is 10 pages long.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to lift components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing internal parts. Cleanliness and safety precautions are noted.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to detach the components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing the internal gears.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It lists the required tools and parts. The 33 step procedure describes how to disassemble and install each component of the torque converter in detail, with illustrations showing each step. It includes instructions for installing bearings, seals, springs, and retaining rings on various parts like the rotating housing, impeller, stator, and carrier shaft. The summary ends by stating to connect the assembled torque converter to the transmission and output transfer gears.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to lift components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing internal parts. Cleanliness and safety precautions are noted.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Proper tools and torque specifications are listed. Finally, it states to connect the assembled torque converter to the transmission and output transfer gears.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps for installing various components like seals, bearings, gears, and housing pieces. It also describes using specialty tools and proper torque specifications. Separately, it outlines 5 steps for removing a transmission from output transfer gears, which involves lifting components, disconnecting lines, and removing bolts.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER model. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions with illustrations for assembling the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). Proper compression of springs and installation of seals, bearings, gears and other parts is described.
This document provides instructions for removing and installing a hydraulic tank on a 430F Backhoe Loader. The removal procedure involves disconnecting hoses and clamps connecting the tank to other components, and removing bolts to detach the tank assembly. Components like a strainer and gauge are also removed from the tank. The installation procedure is the reverse of removal.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
The document provides instructions for disassembling and removing various components of a 432F2 backhoe loader, including the axle housing, brake assembly, differential and bevel gear, solenoid valve, and releasing system pressure. Key steps include using various tools to remove bearings, gears, pins, seals, and other parts. Precautions are outlined for releasing spring pressure safely.
This document provides disassembly instructions for the transmission of a 432E Backhoe Loader. It lists required tools and outlines 14 steps to fully disassemble the transmission. These include removing various gears, shafts, seals, bearings and other components from the front output shaft, rear output shaft, countershaft, idler shaft, and input shaft. Special care and tools are noted for removing springs and releasing pressurized components. The goal is to break down the transmission into its core individual parts for maintenance or replacement.
The document provides instructions for removing and disassembling the transmission of a 432D backhoe loader. It lists the required tools and gives step-by-step instructions to drain the transmission oil, remove mounting bolts, disconnect electrical connectors, and use lifting tools to safely remove the transmission. Cleanliness is emphasized when disassembling internal components to prevent dirt contamination.
This document provides instructions for removing and installing an engine on a 432E Backhoe Loader. It outlines 50 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Tools required are listed. To install the engine, the 50 removal steps are reversed, taking care when connecting wiring harnesses and positioning mounting bolts. Proper lifting equipment is needed due to the engine weighing approximately 454 kg.
The document provides instructions for removing an engine oil cooler from a 432D BACKHOE LOADER, which includes draining fluids, removing housing bolts and seals, and removing the oil cooler. It then provides instructions for installing a new oil cooler, which includes cleaning surfaces, installing new seals and bolts, and refilling fluids. Separate instructions are given for removing and installing an engine oil relief valve.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes removing manifold bolts and nuts, removing gaskets, cleaning parts, installing new gaskets, reinstalling manifolds and tightening bolts or nuts to the specified torque for both type 1, type 2 and 7BJ engines. The document is from the Caterpillar Service Information System and provides detailed step-by-step instructions and illustrations for mechanics performing maintenance on Caterpillar equipment.
The document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 430F2 backhoe loader. It describes using various tools to remove torx screws and seals, cleaning parts, installing a new seal with a plastic sleeve, and tightening bolts to specified torques. The instructions are part of a service manual for maintenance and repair of engine components.
This document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 430F2 backhoe loader with a C4.4 engine. It outlines the necessary tools and describes a 7 step process for removal and a 9 step process for installation. Safety notices are included to keep parts clean and prevent damage during the procedure.
This document provides instructions for removing and installing a hydraulic tank on a 430F backhoe loader. The removal procedure involves disconnecting hoses from the tank, removing clamps, and taking out bolts to detach the tank assembly. Components like a strainer and gauge are then removed from the tank. Reinstallation involves reversing these steps and reattaching all hoses, clamps, and bolts.
This document provides instructions for removing and installing the front gear group of a C4.4 engine. The procedure involves:
1. Locking the crankshaft and camshaft in position using timing pins.
2. Marking the gears to ensure proper reinstallation.
3. Removing the fuel pump, camshaft, and idler gears.
4. Cleaning and inspecting the gear components.
5. Reinstalling the gears, ensuring proper timing and backlash measurements.
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The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
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This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
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The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps for installing various components like seals, bearings, gears, and housing pieces. It also describes using specialty tools and proper torque specifications. Separately, it outlines 5 steps for removing a transmission from output transfer gears, which involves lifting components, disconnecting lines, and removing bolts.
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The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
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This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER model. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions with illustrations for assembling the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). Proper compression of springs and installation of seals, bearings, gears and other parts is described.
This document provides instructions for removing and installing a hydraulic tank on a 430F Backhoe Loader. The removal procedure involves disconnecting hoses and clamps connecting the tank to other components, and removing bolts to detach the tank assembly. Components like a strainer and gauge are also removed from the tank. The installation procedure is the reverse of removal.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
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This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6J
Configuration: 966H WHEEL LOADER A6J01801-UP (MACHINE) POWERED BY C11
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i03894987
Torque Converter (Freewheel Stator) - Assemble
SMCS - 3101-016
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 2P-8312 Retaining Ring Pliers 1
D 7F-6068 Sleeve 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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966H WHEEL LOADER A6J01801-UP (MACHINE) POWERED BY C11(XEBP101...
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3. Illustration 1 g02140488
1. Install bearing (37) and ring (38) on rotating housing (13) .
Illustration 2 g02140487
1. Install locating dowel (36) in turbine hub assembly (35) .
2. Install turbine hub assembly (35) to turbine (34). Install bolts (33) and the washers. The
torque for bolts (33) is 60 ± 7 N·m (44 ± 5 lb ft).
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4. Illustration 3 g02140484
3. Turn rotating housing (13) onto opposite side. Install turbine (32) .
Illustration 4 g02140469
4. Install bearing spacer (31) .
5. Use Tooling (C) in order to install retaining ring (30) on turbine hub assembly (13).
Retaining ring (30) must be securely seated in the groove.
6. Install O-ring seal (29) .
Illustration 5 g02140461
7. Install end cover (28) and retaining ring (27) in rotating housing (13) .
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5. Illustration 6 g02140200
8. Lower the temperature of bearing (26) .
9. Install bearing (26) in impeller (12) .
Illustration 7 g02143664
10. Install drive gear (25). The torque for bolts (25A) is 105 ± 15 N·m (75 ± 11 lb ft).
Note: If the torque converter is equipped with a freewheel stator, continue with Steps 11
through 16.
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6. Illustration 8 g02143667
11. Use a suitable press to install carrier shaft (14) in impeller (12) .
12. Install spacer (24) over shaft (14) .
Illustration 9 g02139427
13. Install freewheel cam (23), freewheel springs (22), freewheel rollers (21), and bearing race
(20) in stator (17) .
Note: If necessary, raise the temperature of stator (17) to a maximum temperature of 135 °C
(275 °F). Install the cam with the IMPELLER SIDE facing downward. Continue with the
installation until freewheel cam (23) contacts the retaining ring (not shown).
Note: Install freewheel springs (22) with the maximum number of loops toward the outside
diameter of freewheel cam (23) .
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7. Illustration 10 g02139419
14. Install washer (19) and retaining ring (18) on stator (17). Repeat the procedure for the
opposite side of stator (17) .
Illustration 11 g02139426
15. Install stator (17) on impeller (12) .
16. Install spacer (16) and retaining ring (15) on carrier shaft (14) .
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8. Illustration 12 g02140513
17. Assemble carrier shaft (14), as follows.
18. Install ring (40) on shaft (39) .
19. Use a suitable press in order to install inner race (41) onto shaft (39) .
20. Install outer bearing (42) .
21. Use Tooling (B), Tooling (D), and a suitable press to install shaft assembly (39) and outer
bearing (42) into carrier shaft (14) .
22. Install plate (43) and retaining ring (44) .
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9. Illustration 13 g02139413
23. Install impeller (12) on rotating housing (13). The weight of the impeller assembly (12) is
approximately 36 kg (80 lb).
24. Install bolts (11) and washers. The torque for bolts (11) is 60 ± 7 N·m (44 ± 5 lb ft).
Illustration 14 g02139410
25. Use Tooling (B) to install bearing (10) in pump drive gear (9) .
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10. Illustration 15 g02139394
26. Use Tooling (A) and a suitable lifting device to install the torque converter housing over the
torque converter. The weight of the torque converter housing is approximately 100 kg (220
lb).
Illustration 16 g02139389
27. Install pump drive gear (9) and drive gear shaft (8) .
28. Install bolt (7) and the washer that holds drive gear shaft (8) to the torque converter housing.
The torque for bolt (7) is 240 ± 40 N·m (180 ± 30 lb ft).
Illustration 17 g02143681
29. Install pump drive flange (6) and bolts (6A). The torque for bolts (6A) is 60 ± 12 N·m (44 ±
9 lb ft).
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11. Illustration 18 g02139369
30. Install bolts (4) and the washers that hold the torque converter to the torque converter
housing. The torque for bolts (4) is 50 ± 10 N·m (37 ± 7 lb ft).
31. Install O-ring seal (5) .
Illustration 19 g02143713
32. Install gear (3). The torque for bolt (3A) is 120 ± 20 N·m (90 ± 15 lb ft).
33. Install torque converter speed sensor (2), the seal, and the washer. Adjust torque converter
speed sensor (2) in order to maintain an air gap of 0.71 ± 0.18 mm (0.028 ± 0.007 inch). The
torque for torque converter speed sensor (4) is 25 ± 5 N·m (18 ± 4 lb ft).
End By: Connect the torque converter to the transmission and to the output transfer gears.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 17:51:51 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6J
Configuration: 966H WHEEL LOADER A6J01801-UP (MACHINE) POWERED BY C11
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i03965720
Transmission from Output Transfer Gears - Separate
SMCS - 3002-076
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 154-6181 Forcing Screw 3
Start By:
A. Separate the torque converter from the transmission.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be cleaned thoroughly. This will help to prevent dirt from entering the internal
mechanism.
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13. Illustration 1 g02161616
1. Remove bolts (1) and tube assembly (2) .
Illustration 2 g02161918
2. Disconnect harness assembly (3) .
Illustration 3 g02161923
3. Attach Tooling (A) and a suitable lifting device to transmission (4).
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14. Illustration 4 g02161929
Illustration 5 g02162314
4. Remove bolts (5) and (6) that connect transmission (4) to transfer gears (7) .
Illustration 6 g02162331
5. Use Tooling (B) in order to separate transmission (4) from output transfer gears (7) .
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15. 6. Remove transmission (4). The weight of transmission (4) is approximately 425 kg (936 lb).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 17:52:47 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6J
Configuration: 966H WHEEL LOADER A6J01801-UP (MACHINE) POWERED BY C11
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i06125079
Transmission Planetary - Disassemble
SMCS - 3160-015
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number
Part Description
Qty
A 439-3940 Link Bracket 3
B -
Steel Rods (3.175 mm (0.1250 inch) diameter and one
pointed tip)
6
C 1P-0520 Driver Gp 1
D 8B-7551 Bearing Puller 1
Start By:
A. Separate the transmission from the output transfer gears.
Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of
the component to prevent dirt from entering the internal mechanism.
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17. Illustration 1 g03421798
1. Remove O-ring seal (1) from the housing.
2. Remove bolt (2) and the retainer. Remove drive gear (3) from the end of the input shaft.
Illustration 2 g02146314
3. Remove plate (4) .
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18. Illustration 3 g02146315
4. Attach Tooling (A) and a suitable lifting device to the transmission, as shown. The weight
of the transmission is approximately 425 kg (936 lb).
5. Carefully position the planetary group on the opposite end so that No. 6 clutch housing (5)
is facing upward, as shown.
Illustration 4 g03420239
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Remove retaining ring (6) from output shaft assembly (7) . Remove bolts (8) , the washers,
and No. 6 clutch housing (5) . Mark the location of the long bolts.
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19. Illustration 5 g03420296
7. Remove clutch piston (9) from No. 6 clutch housing (5) .
8. Remove seal rings (10) and (11) from clutch piston (9) .
Illustration 6 g02146333
9. Remove plate (12) and springs (13) .
Illustration 7 g02146353
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20. 10. Remove plates (12) and discs (14) . Remove dowels (15) .
Illustration 8 g02146354
11. Remove ring gear (16) .
Illustration 9 g02146356
12. Remove carrier assembly (17) . Remove bolts (18) and the washers.
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21. Illustration 10 g02146358
13. Remove metal seal ring (19) from carrier assembly (17) .
Illustration 11 g03420356
14. Push spring pins (20) through carrier assembly (17) and into planetary shafts (21) . Remove
planetary shafts (21) from carrier assembly (17) .
Illustration 12 g02146362
15. Remove thrust discs (22) , planetary gears (23) , and bearings (24) from the carrier
assembly. Remove spring pins (20) from planetary shafts (21) .
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22. Illustration 13 g03420438
16. Disconnect harness assemblies (25) which are attached to transmission modulating valves
(26) . Remove transmission modulating valves (26) from the transmission housing.
Illustration 14 g02146368
17. Remove retaining ring (27) and (28) .
Illustration 15 g02146401
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23. 18. Use Tooling (A) and a suitable lifting device in order to remove housing assembly (29) .
The weight of housing assembly (29) is approximately 88 kg (195 lb).
Illustration 16 g02146402
19. Remove bearing (30) from housing assembly (29) .
Illustration 17 g03685199
20. Remove retaining ring (31) and clutch housing (32) . Remove springs (33) and rods (34) .
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24. Illustration 18 g03685201
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
21. Use steel spacers and a suitable press to lower retainer plate (35) . Remove retaining ring
(37) from sun gear (36) .
Illustration 19 g03685246
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25. Illustration 20 g03685249
22. Separate retaining ring (37) , retainer plate (35) , and five coned disc springs (38) from sun
gear (36) . Remove seal rings (41) from clutch piston (39) . Remove seal rings (42) from
clutch housing (40) .
Illustration 21 g03685253
23. Remove discs (44) and plates (43) .
Illustration 22 g03685264
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26. 24. Remove retaining ring (45) from the output shaft assembly (7) . Remove hub (46) .
Illustration 23 g03685272
25. Remove discs (47) and plates (48) .
Illustration 24 g03685274
26. Remove ring gear (49) .
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27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
28. Illustration 25 g03685327
27. Remove retaining ring (50) and reaction plate (51) from ring gear (49) .
Illustration 26 g03685275
28. Remove clutch piston (52) . Remove O-ring seal (53) . Use Tooling (A) and a suitable
lifting device in order to remove housing (54) .
Note: Remove clutch piston (52) in the bottom of housing (54) . Clutch piston (52) may be
stuck in housing (54) . As housing (54) is removed, the other clutch piston may fall.
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30. Illustration 30 g03685373
33. Use Tooling (B) to compress the retaining ring that holds carrier assembly (62) to ring gear
(65) .
34. Remove carrier assembly (62) from ring gear (65) . Remove ring seal (63) .
Illustration 31 g03685378
35. Remove retaining ring (66) from carrier assembly (62) .
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