This document provides instructions for disassembling and assembling the piston pump of a 966H wheel loader. The disassembly procedure involves removing 35 individual parts from the pump in a specified order. The assembly procedure instructs assembling the pump by installing the 35 parts in the reverse order of disassembly. Tools required include retaining ring pliers, a slide hammer puller, and thread lock compound. Safety precautions are provided to release spring forces and prevent injury.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
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Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6G
Configuration: 966H Wheel Loader A6G00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
966H and 972H Wheel Loaders Machine Systems
Media Number -RENR8859-07 Publication Date -01/03/2014 Date Updated -14/12/2016
i05967885
Piston Pump (Implement, Pilot) - Disassemble
SMCS - 5070-015-II; 5070-015-PS; 5084-015-QP; 5085-015-QP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7600 Slide Hammer Puller Gp 1
4C-5648 Threaded Adapter Gp 1
B 136-1452 Retaining Ring Pliers As 1
Start By:
A. Remove the pump. Refer to Disassembly and Assembly, "Piston Pump (Implement, Pilot) -
Remove".
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3. Illustration 1 g01145867
1. Remove bolts (1) and head (2) .
Illustration 2 g01145869
2. Remove O-ring seals (3) .
Illustration 3 g01145870
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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4. 3. Remove bolts (4) and cover (5) .
Illustration 4 g01145871
4. Remove O-ring seal (6) and the backup ring.
Illustration 5 g01145872
5. Remove spring (7) .
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5. Illustration 6 g01145873
6. Remove bolts (8) , the cover, locknut (9) , and adjustment screw (10) .
Illustration 7 g01145874
7. Remove piston (11) , the O-ring seal, and the backup ring.
Illustration 8 g01145875
8. Remove piston (12) and ball (13) .
Note: Do not use an impact wrench in order to remove piston (12) .
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7. 11. Remove backup ring (18) , O-ring seal (19) , O-ring seal (20) , backup ring (21) , and valve
(22) .
Illustration 12 g01145880
12. Remove bolts (23) , locknut (24) , adjustment screw (25) , and cover (26) .
Illustration 13 g01145881
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8. Illustration 14 g01145882
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
13. Remove plug (27) .
14. Remove O-ring seal (32) , O-ring seal (33) , backup rings (34) , valve (31) , spring (30) ,
retainer (29) , and spool (28) .
Illustration 15 g01145883
15. Remove bolts (35) and flange (36) .
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9. Illustration 16 g01145885
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
16. Remove bolts (37) and cover (38) .
Illustration 17 g01145886
17. Remove port plate (39) .
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10. Illustration 18 g01145887
18. Remove bearing (40) .
Illustration 19 g01145889
19. Remove O-ring seal (41) , O-ring seal (43) , and barrel assembly (42) from the housing.
Illustration 20 g01145890
20. Remove pistons (44) and retainer (45) from barrel assembly.
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