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Service Repair Manual
Models
966H Wheel Loader
Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6D
Configuration: 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
966H and 972H Wheel Loaders Machine Systems
Media Number -RENR8859-07 Publication Date -01/03/2014 Date Updated -14/12/2016
i02288172
Piston Pump (Steering) - Disassemble
SMCS - 4306-015; 5070-015-ZH
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-4878 Plate(1)
1
B 1P-1861 Retaining Ring Pliers 1
(1)
33.3 mm (1.31 inch) diameter
Start By:
a. Remove the steering pump. Refer to Disassembly and Assembly, "Piston Pump (Steering) -
Remove".
Illustration 1 g01145338
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1. Remove bolts (1) and valve (2).
Illustration 2 g01145339
2. Remove O-ring seals (3) from valve (2).
Illustration 3 g01145340
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove plug (4), the O-ring seals, plug (5), and plug (6).
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Illustration 4 g01145341
4. Remove spool (7) and spool (8).
5. Remove the O-ring seals from plug (5) and plug (6).
Illustration 5 g01145342
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Remove adjustment screw (9) and adjustment screw (10).
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Illustration 6 g01145354
7. Remove retainer (14), spacer (13), spring (12), and retainer (11).
8. Remove retainer (17), spring (16), and retainer (15).
9. Remove the O-ring seals from adjustment screw (9) and adjustment screw (10).
Illustration 7 g01145355
10. Remove bolts (18) and elbow (19).
Illustration 8 g01145356
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Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
11. Remove bolts (20) and head (21).
Illustration 9 g01145522
12. Remove plate (22).
Illustration 10 g01145523
13. Remove bearing cup (23) and pin (24).
Note: Place the steering pump on suitable blocks, as shown.
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Illustration 11 g01145357
14. Remove bearing cone (26) and gasket (9).
Illustration 12 g01145358
15. Remove spacer (28) and barrel assembly (29).
16. Remove spring (27) and piston (30).
Illustration 13 g01145359
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Illustration 14 g01145360
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
17. Use Tooling (A) and a suitable press to disassemble barrel assembly (29).
a. Compress spring (31) until Tooling (A) is below retaining ring (33).
b. Remove retaining ring (33) and slowly release the spring tension.
c. Remove spring (31) and washers (32).
Illustration 15 g01145361
18. Remove bolts (34) and cover (35).
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19. Remove plug (36).
Illustration 16 g01145362
20. Remove O-ring seal (38) from the cover. Remove O-ring seal (39) from the plug.
21. Remove shaft (37).
Illustration 17 g01145365
22. Remove bolts (40) and two spacer plates (41).
23. Remove pistons (42) and the plate.
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Illustration 18 g01145366
24. Remove spacer plates (43) and swashplate (44).
Illustration 19 g01145367
25. Remove bearing cone (45).
Illustration 20 g01145368
26. Use Tooling (B) in order to remove retaining ring (46) and seal (47).
Illustration 21 g01145369
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27. Remove bearing cup (48).
28. Remove screws (50). Remove bearings (49) and (51).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Mar 18 12:08:35 UTC+0800 2020
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Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6D
Configuration: 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
966H and 972H Wheel Loaders Machine Systems
Media Number -RENR8859-07 Publication Date -01/03/2014 Date Updated -14/12/2016
i02288174
Piston Pump (Steering) - Assemble
SMCS - 4306-016; 5070-016-ZH
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-4878 Plate(1)
1
B 1P-1861 Retaining Ring Pliers 1
(1)
33.3 mm (1.31 inch) diameter
Illustration 1 g01145369
1. Lower the temperature of bearing cup (48).
2. Install bearing cup (48).
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3. Install bearings (49) and (51).
4. Install screws (50).
Illustration 2 g01145368
5. Install seal (47).
6. Use Tooling (B) in order to install retaining ring (46).
Illustration 3 g01145367
7. Install bearing cone (45).
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Illustration 4 g01145366
8. Install swashplate (44) and spacer plates (43).
Illustration 5 g01145365
9. Install pistons (42) and the plate.
10. Install bolts (40) and spacer plates (41).
Illustration 6 g01145362
11. Install O-ring seal (38) onto the cover. Install O-ring seal (39) onto the plug.
12. Install shaft (37).
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Illustration 7 g01145361
13. Install cover (35) and bolts (34).
14. Install plug (36).
Illustration 8 g01145359
Illustration 9 g01145360
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
15. Use Tooling (A) and a suitable press to assemble barrel assembly (29).
a. Install spring (31) and washers (32).
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b. Compress spring (31) until Tooling (A) is below retaining ring (33).
c. Install retaining ring (33) and slowly release the spring tension.
Illustration 10 g01145358
16. Install barrel assembly (29) and spacer (28).
17. Install spring (27) and piston (30).
Illustration 11 g01145357
18. Install bearing cone (26) and gasket (9).
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Illustration 12 g01145523
19. Install bearing cup (23) and pin (24).
Illustration 13 g01145522
20. Install plate (22).
Illustration 14 g01145356
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
21. Install head (21) and bolts (20).
22. Tighten bolts (20) to a torque of 91 ± 4 N·m (67 ± 3 lb ft).
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Illustration 15 g01145355
23. Install elbow (19) and bolts (18).
Illustration 16 g01145354
24. Install the O-ring seals onto adjustment screw (9) and adjustment screw (10).
25. Install retainer (15), spring (16), and retainer (17).
26. Remove retainer (11), spring (12), spacer (13), and retainer (14).
Illustration 17 g01145342
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Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
27. Install adjustment screw (9) and adjustment screw (10).
Illustration 18 g01145341
28. Install spool (7) and spool (8).
29. Install the O-ring seals onto plug (5) and plug (6).
Illustration 19 g01145340
30. Install the O-ring seal, plug (4), plug (5), and plug (6).
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Illustration 20 g01145339
31. Install O-ring seals (3) onto valve (2).
Illustration 21 g01145338
32. Install valve (2) and bolts (1).
33. Tighten bolts (1) to a torque of 34 ± 3 N·m (25 ± 2 lb ft).
Illustration 22 g00359153
34. Use a dial indicator to check the axial shaft end play. Put the dial indicator on the end of the
shaft and pull on the shaft.
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The correct axial shaft end play is 0.01 to 0.10 mm (0.0004 to 0.004 inch). Use the correct
shim to achieve this dimension.
End By:
a. Install the steering pump. Refer to Disassembly and Assembly, "Piston Pump (Steering) -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Mar 18 12:09:30 UTC+0800 2020
10/10
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Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6D
Configuration: 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine
Disassembly and Assembly
966H and 972H Wheel Loaders Machine Systems
Media Number -RENR8859-07 Publication Date -01/03/2014 Date Updated -14/12/2016
i02520130
Piston Pump (Steering) - Install
SMCS - 4306-012; 5070-012-ZH
Installation Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01145374
1. Install O-ring seal (7) and coupling (8) to steering piston pump (6).
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Caterpillar Cat 966H Wheel Loader (Prefix A6D) Service Repair Manual (A6D00001 and up).pdf

  • 2. Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966H WHEEL LOADER A6D Configuration: 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine Disassembly and Assembly 966H and 972H Wheel Loaders Machine Systems Media Number -RENR8859-07 Publication Date -01/03/2014 Date Updated -14/12/2016 i02288172 Piston Pump (Steering) - Disassemble SMCS - 4306-015; 5070-015-ZH Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-4878 Plate(1) 1 B 1P-1861 Retaining Ring Pliers 1 (1) 33.3 mm (1.31 inch) diameter Start By: a. Remove the steering pump. Refer to Disassembly and Assembly, "Piston Pump (Steering) - Remove". Illustration 1 g01145338 1/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. 1. Remove bolts (1) and valve (2). Illustration 2 g01145339 2. Remove O-ring seals (3) from valve (2). Illustration 3 g01145340 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (4), the O-ring seals, plug (5), and plug (6). 2/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 4 g01145341 4. Remove spool (7) and spool (8). 5. Remove the O-ring seals from plug (5) and plug (6). Illustration 5 g01145342 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 6. Remove adjustment screw (9) and adjustment screw (10). 3/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 6 g01145354 7. Remove retainer (14), spacer (13), spring (12), and retainer (11). 8. Remove retainer (17), spring (16), and retainer (15). 9. Remove the O-ring seals from adjustment screw (9) and adjustment screw (10). Illustration 7 g01145355 10. Remove bolts (18) and elbow (19). Illustration 8 g01145356 4/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 11. Remove bolts (20) and head (21). Illustration 9 g01145522 12. Remove plate (22). Illustration 10 g01145523 13. Remove bearing cup (23) and pin (24). Note: Place the steering pump on suitable blocks, as shown. 5/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 11 g01145357 14. Remove bearing cone (26) and gasket (9). Illustration 12 g01145358 15. Remove spacer (28) and barrel assembly (29). 16. Remove spring (27) and piston (30). Illustration 13 g01145359 6/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 14 g01145360 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 17. Use Tooling (A) and a suitable press to disassemble barrel assembly (29). a. Compress spring (31) until Tooling (A) is below retaining ring (33). b. Remove retaining ring (33) and slowly release the spring tension. c. Remove spring (31) and washers (32). Illustration 15 g01145361 18. Remove bolts (34) and cover (35). 7/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. 19. Remove plug (36). Illustration 16 g01145362 20. Remove O-ring seal (38) from the cover. Remove O-ring seal (39) from the plug. 21. Remove shaft (37). Illustration 17 g01145365 22. Remove bolts (40) and two spacer plates (41). 23. Remove pistons (42) and the plate. 8/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 18 g01145366 24. Remove spacer plates (43) and swashplate (44). Illustration 19 g01145367 25. Remove bearing cone (45). Illustration 20 g01145368 26. Use Tooling (B) in order to remove retaining ring (46) and seal (47). Illustration 21 g01145369 9/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. 27. Remove bearing cup (48). 28. Remove screws (50). Remove bearings (49) and (51). Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Mar 18 12:08:35 UTC+0800 2020 10/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEB... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966H WHEEL LOADER A6D Configuration: 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine Disassembly and Assembly 966H and 972H Wheel Loaders Machine Systems Media Number -RENR8859-07 Publication Date -01/03/2014 Date Updated -14/12/2016 i02288174 Piston Pump (Steering) - Assemble SMCS - 4306-016; 5070-016-ZH Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-4878 Plate(1) 1 B 1P-1861 Retaining Ring Pliers 1 (1) 33.3 mm (1.31 inch) diameter Illustration 1 g01145369 1. Lower the temperature of bearing cup (48). 2. Install bearing cup (48). 1/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. 3. Install bearings (49) and (51). 4. Install screws (50). Illustration 2 g01145368 5. Install seal (47). 6. Use Tooling (B) in order to install retaining ring (46). Illustration 3 g01145367 7. Install bearing cone (45). 2/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 4 g01145366 8. Install swashplate (44) and spacer plates (43). Illustration 5 g01145365 9. Install pistons (42) and the plate. 10. Install bolts (40) and spacer plates (41). Illustration 6 g01145362 11. Install O-ring seal (38) onto the cover. Install O-ring seal (39) onto the plug. 12. Install shaft (37). 3/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 7 g01145361 13. Install cover (35) and bolts (34). 14. Install plug (36). Illustration 8 g01145359 Illustration 9 g01145360 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 15. Use Tooling (A) and a suitable press to assemble barrel assembly (29). a. Install spring (31) and washers (32). 4/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. b. Compress spring (31) until Tooling (A) is below retaining ring (33). c. Install retaining ring (33) and slowly release the spring tension. Illustration 10 g01145358 16. Install barrel assembly (29) and spacer (28). 17. Install spring (27) and piston (30). Illustration 11 g01145357 18. Install bearing cone (26) and gasket (9). 5/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 12 g01145523 19. Install bearing cup (23) and pin (24). Illustration 13 g01145522 20. Install plate (22). Illustration 14 g01145356 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 21. Install head (21) and bolts (20). 22. Tighten bolts (20) to a torque of 91 ± 4 N·m (67 ± 3 lb ft). 6/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Illustration 15 g01145355 23. Install elbow (19) and bolts (18). Illustration 16 g01145354 24. Install the O-ring seals onto adjustment screw (9) and adjustment screw (10). 25. Install retainer (15), spring (16), and retainer (17). 26. Remove retainer (11), spring (12), spacer (13), and retainer (14). Illustration 17 g01145342 7/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 27. Install adjustment screw (9) and adjustment screw (10). Illustration 18 g01145341 28. Install spool (7) and spool (8). 29. Install the O-ring seals onto plug (5) and plug (6). Illustration 19 g01145340 30. Install the O-ring seal, plug (4), plug (5), and plug (6). 8/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 21. Illustration 20 g01145339 31. Install O-ring seals (3) onto valve (2). Illustration 21 g01145338 32. Install valve (2) and bolts (1). 33. Tighten bolts (1) to a torque of 34 ± 3 N·m (25 ± 2 lb ft). Illustration 22 g00359153 34. Use a dial indicator to check the axial shaft end play. Put the dial indicator on the end of the shaft and pull on the shaft. 9/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. The correct axial shaft end play is 0.01 to 0.10 mm (0.0004 to 0.004 inch). Use the correct shim to achieve this dimension. End By: a. Install the steering pump. Refer to Disassembly and Assembly, "Piston Pump (Steering) - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Wed Mar 18 12:09:30 UTC+0800 2020 10/10 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEB... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 23. Shutdown SIS Previous Screen Product: WHEEL LOADER Model: 966H WHEEL LOADER A6D Configuration: 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine Disassembly and Assembly 966H and 972H Wheel Loaders Machine Systems Media Number -RENR8859-07 Publication Date -01/03/2014 Date Updated -14/12/2016 i02520130 Piston Pump (Steering) - Install SMCS - 4306-012; 5070-012-ZH Installation Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Illustration 1 g01145374 1. Install O-ring seal (7) and coupling (8) to steering piston pump (6). 1/4 966H Wheel Loader A6D00001-UP (MACHINE) POWERED BY C11 Engine(SEBP... 2020/3/18 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...