The document provides instructions for disassembling and assembling a pilot valve (command control steering) used in a 962H wheel loader. The disassembly procedure involves removing 23 parts from the valve including springs, seals, bolts and internal components. The assembly procedure outlines installing these 23 parts in reverse order and notes that cleanliness and proper orientation of parts is important. Safety warnings are provided regarding spring loaded components.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...kfjksekfmem
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for working with pressurized systems and springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fjjskekdmem
The document provides instructions for disassembling and assembling the pilot valve (command control steering) on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the valve. Disassembly steps include removing O-rings, springs, and using tools to separate parts. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for handling pressurized and spring-loaded components to prevent injury.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...udjjjsjekkdm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fujsjejfkskemm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling pressurized springs.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjskkemsmee
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, reattaching linkages with bolts, clips and pins, and reconnecting cables.
3) Checking fuel settings after installation per separate testing instructions. Precise steps include using special tools to remove small parts and ensure proper reassembly.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjsekkksmeik
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, checking adjustments, and reattaching linkages and bolts to install the governor.
3) Removing a clip, pin and bolts to detach the fuel injection control linkage from the governor.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...kfjksekfmem
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for working with pressurized systems and springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fjjskekdmem
The document provides instructions for disassembling and assembling the pilot valve (command control steering) on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the valve. Disassembly steps include removing O-rings, springs, and using tools to separate parts. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for handling pressurized and spring-loaded components to prevent injury.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...udjjjsjekkdm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fujsjejfkskemm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling pressurized springs.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjskkemsmee
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, reattaching linkages with bolts, clips and pins, and reconnecting cables.
3) Checking fuel settings after installation per separate testing instructions. Precise steps include using special tools to remove small parts and ensure proper reassembly.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjsekkksmeik
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, checking adjustments, and reattaching linkages and bolts to install the governor.
3) Removing a clip, pin and bolts to detach the fuel injection control linkage from the governor.
The document provides instructions for removing and installing transmission components on a 627G wheel scraper including the transmission oil filter, transmission electronic control module, transmission hydraulic control valve, and transmission hydraulic control valve disassembly. The steps include disconnecting harness assemblies, removing bolts and components, cleaning parts, and reversing the removal procedures for installation. Safety notices are provided to contain fluids and wear protective equipment for parts under spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included to contain fluids and release spring pressures safely.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details cleaning and lubricating seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the tasks.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the job.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the task.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a sleeve tool and measured for proper depth.
- Engine oil pan - removed by draining oil, removing bolts and clips, and installing requires applying sealant
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove components like the rear crankshaft seal, adapter assembly, gears, bearings and covers. The installation process provides steps to install these components in reverse order and notes that components like bearings must be cooled and properly positioned during installation. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C13 engine.
The removal procedure includes supporting the engine, removing bolts and seals to access the rear gear group components, and using various tools to remove gears, bushings, bearings, and covers. The installation procedure provides instructions for cleaning parts, lowering temperatures of bearings, applying sealant to bolts, and orienting gears and bearings according to specified dimensions before reinstalling the components in reverse order of removal. Separate sections also provide procedures for removing and installing the flywheel and rear crankshaft seal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Tools required include a feeler gauge and lubricant. Identification marks should be made on removed parts and the components must be kept clean to prevent premature wear.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing bolts, seals, bearings, and shafts.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified tools and torques. Proper installation of seals, shims, and torque specifications are emphasized to ensure correct assembly.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
The document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It lists the required tools and presents 24 steps to disassemble the various components of the torque converter. These include removing the housing assembly, torque converter assembly, clutch piston, friction disk, bearings, seals and gears. The assembly section then lists the same 24 steps in reverse order to reassemble all components back into the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying sealant or heat treating some parts as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift components.
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The document provides instructions for removing and installing transmission components on a 627G wheel scraper including the transmission oil filter, transmission electronic control module, transmission hydraulic control valve, and transmission hydraulic control valve disassembly. The steps include disconnecting harness assemblies, removing bolts and components, cleaning parts, and reversing the removal procedures for installation. Safety notices are provided to contain fluids and wear protective equipment for parts under spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included to contain fluids and release spring pressures safely.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details cleaning and lubricating seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the tasks.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the job.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the task.
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The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a sleeve tool and measured for proper depth.
- Engine oil pan - removed by draining oil, removing bolts and clips, and installing requires applying sealant
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove components like the rear crankshaft seal, adapter assembly, gears, bearings and covers. The installation process provides steps to install these components in reverse order and notes that components like bearings must be cooled and properly positioned during installation. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C13 engine.
The removal procedure includes supporting the engine, removing bolts and seals to access the rear gear group components, and using various tools to remove gears, bushings, bearings, and covers. The installation procedure provides instructions for cleaning parts, lowering temperatures of bearings, applying sealant to bolts, and orienting gears and bearings according to specified dimensions before reinstalling the components in reverse order of removal. Separate sections also provide procedures for removing and installing the flywheel and rear crankshaft seal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Tools required include a feeler gauge and lubricant. Identification marks should be made on removed parts and the components must be kept clean to prevent premature wear.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing bolts, seals, bearings, and shafts.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified tools and torques. Proper installation of seals, shims, and torque specifications are emphasized to ensure correct assembly.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
The document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It lists the required tools and presents 24 steps to disassemble the various components of the torque converter. These include removing the housing assembly, torque converter assembly, clutch piston, friction disk, bearings, seals and gears. The assembly section then lists the same 24 steps in reverse order to reassemble all components back into the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying sealant or heat treating some parts as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals. Tools are listed that are required for the disassembly procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It outlines 32 steps to disassemble the various components of the torque converter including the housing, gears, shafts, bearings, and other parts. It then outlines 29 steps for assembling the torque converter components back together in reverse order. Required tools are listed for specific disassembly and assembly steps. Safety notices are provided to contain fluids and properly dispose of them.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02362322
Pilot Valve (Command Control Steering) - Remove
SMCS - 4342-011
Removal Procedure
Start By:
A. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame
Lock - Separate and Connect".
B. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "System
Pressure - Release".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact skin.
Note: Put identification marks on all hoses and on all wires for installation purposes. Plug all
hoses. This will help to prevent fluid loss and this will help to keep contaminants from entering
the system.
Illustration 1 g00439803
1. Remove the nut and bolt (2) .
2. Remove bottom shaft yoke (1) from the shaft of the steering pilot valve.
Illustration 2 g00439805
3. Disconnect steering shaft (3) .
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4. Illustration 3 g00493363
4. Disconnect hose assemblies (4) .
Illustration 4 g00493364
5. Remove bolts (5) .
6. Remove steering pilot valve (6) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 26 11:56:22 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02330782
Pilot Valve (Command Control Steering) - Disassemble
SMCS - 4342-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
2M-0849 Washer 2
6B-6684 Nut 2
6V-2360 Washer 1
126-7176 Forcing Screw 1
126-7177 Puller Leg 2
126-7181 Sliding Plate 2
126-7182 Nut 1
126-7183 Crossblock 1
Start By:
a. Remove the steering pilot valve. Refer to Disassembly and Assembly, "Pilot Valve
(Steering) - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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6. Illustration 1 g00448798
1. Place the steering pilot valve in the position, as shown.
Illustration 2 g00448799
2. Remove bolts (4) and valve body assembly (3) from main body assembly (1).
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7. 3. Remove plunger (2).
Illustration 3 g00448800
4. Remove O-ring seals (5) and O-ring seal (6) from valve body assembly (3).
Illustration 4 g00842709
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8. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (11).
6. Remove O-ring seal (12) from plug (11).
7. Remove sleeve (13).
8. Remove slug (14) and stem assembly (15).
9. Remove retaining ring (10), retainer (9), and spring (8) from stem (7).
10. Remove spring (16) from valve body assembly (3).
Illustration 5 g00448823
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9. 11. Remove bolts (17).
Illustration 6 g00842724
12. Remove cover (18) and O-ring seal (19).
Note: Note the location of Hole (X) and Hole (Y).
13. Remove spool (20).
14. Remove ring (21) and O-ring seal (22).
15. Remove two bolts (23) and bolt (24) from upper body assembly (25).
16. Remove upper body assembly (25) from lower body assembly (27).
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10. 17. Remove O-ring seal (26).
Illustration 7 g00448825
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: The ends of spring (29) must be spread in order to remove shaft assembly (28).
18. Use two screwdrivers in order to spread the ends of spring (29).
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11. Illustration 8 g00448826
19. Remove shaft assembly (28) from lower body assembly (27).
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13. Illustration 10 g00448828
20. Remove retaining ring (30), cam (31), and key (32) from shaft assembly (28).
21. Use Tooling (A) to remove ball bearings (33) from shaft assembly (28).
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14. Illustration 11 g00448829
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
22. Remove spring (29) from shaft assembly (28).
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15. Illustration 12 g00448831
23. Remove lip seal (34) from lower body assembly (27).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 26 11:57:19 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02330785
Pilot Valve (Command Control Steering) - Assemble
SMCS - 4342-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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18. Illustration 2 g00448831
1. Use a suitable press and Tooling (A) to install lip seal (34) in lower body assembly (27).
2. Apply clean hydraulic oil to the sealing lip of lip seal (34).
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19. Illustration 3 g00448829
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Install spring (29) on shaft assembly (28).
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20. Illustration 4 g01122933
4. Raise the temperature of ball bearings (33) to 135°C (275°F).
5. Use insulated gloves to install ball bearings (33) on shaft assembly (28).
6. Install key (32), cam (31), and retaining ring (30) on shaft assembly (28).
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22. Illustration 6 g00448825
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: The ends of spring (29) must be spread in order to install shaft assembly (28).
7. Use two screwdrivers in order to spread the ends of spring (29).
8. Install shaft assembly (28) in lower body assembly (27).
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23. Illustration 7 g00842724
9. Apply clean hydraulic oil to O-ring seal (26). Install O-ring seal (26).
10. Install upper body assembly (25) on lower body assembly (27).
11. Install bolts (23) and bolt (24) in upper body assembly (25).
12. Apply clean hydraulic oil to O-ring seal (22). Install O-ring seal (22) and ring (21).
Note: Spool (20) must be oriented so that Hole (X) is aligned with Hole (Y) in the upper
body assembly, as shown.
13. Install spool (20). The spool must fit freely over the male spline on the shaft assembly.
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24. 14. Apply clean hydraulic oil to O-ring seal (19). Install O-ring seal (19) and cover (18).
Illustration 8 g00448823
15. Install bolts (17). The torque for bolts (17) is 55 ± 7 N·m (41 ± 5 lb ft).
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25. Illustration 9 g00842709
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
16. Install spring (16).
17. Install spring (8), retainer (9), and retaining ring (10) on stem (7).
18. Install stem assembly (15) and slug (14).
19. Install sleeve (13).
20. Apply clean hydraulic oil to O-ring seal (12). Install O-ring seal (12) on plug (11).
21. Install plug (11). The torque for plug (11) is 80 ± 7 N·m (59 ± 5 lb ft).
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 10 g00448800
22. Apply clean hydraulic oil to O-ring seals (5) and O-ring seal (6). Install O-ring seals (5) and
O-ring seal (6) on valve body assembly (3).
Illustration 11 g00448799
23. Install plunger (2).
24. Install valve body assembly (3) and two bolts (4) on main body assembly (1).
End By:
a. Install the steering pilot valve. Refer to Disassembly and Assembly, "Pilot Valve (Steering)
- Install".
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