This document provides instructions for disassembling and assembling the governor component of a Caterpillar 3204 vehicular engine. It describes removing and installing various parts of the governor including the housing, lever assembly, springs, and weight assembly. The instructions note to clean and oil parts during reassembly. The summary ends by stating to install the fuel injection pump housing and governor after adjustment.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
1) The document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine used in Caterpillar 953 track loaders.
2) The disassembly instructions include removing the fuel injection pump housing, governor housing cover, adjustment screws, lever assembly, torque control group, and weight assembly.
3) The assembly instructions list installing these components in reverse order and adjusting clearance measurements and spring tensions as specified.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including the lever assembly, shaft, springs, and housing pieces.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
1) The document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine used in Caterpillar 953 track loaders.
2) The disassembly instructions include removing the fuel injection pump housing, governor housing cover, adjustment screws, lever assembly, torque control group, and weight assembly.
3) The assembly instructions list installing these components in reverse order and adjusting clearance measurements and spring tensions as specified.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
1) The document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine used in Caterpillar 953 track loaders.
2) The disassembly instructions include removing the fuel injection pump housing, governor housing cover, adjustment screws, lever assembly, torque control group, and weight assembly.
3) The assembly instructions list installing these components in reverse order and adjusting clearance measurements and spring tensions as specified.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
1) The document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine used in Caterpillar 953 track loaders.
2) The disassembly instructions include removing the fuel injection pump housing, governor housing cover, adjustment screws, lever assembly, torque control group, and weight assembly.
3) The assembly instructions list installing these components in reverse order and adjusting clearance measurements and spring tensions as specified.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including the lever assembly, shaft, springs, and housing pieces.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
1) The document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine used in Caterpillar 953 track loaders.
2) The disassembly instructions include removing the fuel injection pump housing, governor housing cover, adjustment screws, lever assembly, torque control group, and weight assembly.
3) The assembly instructions list installing these components in reverse order and adjusting clearance measurements and spring tensions as specified.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
1) The document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine used in Caterpillar 953 track loaders.
2) The disassembly instructions include removing the fuel injection pump housing, governor housing cover, adjustment screws, lever assembly, torque control group, and weight assembly.
3) The assembly instructions list installing these components in reverse order and adjusting clearance measurements and spring tensions as specified.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the parts and ensure proper dimensions during reassembly.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
This document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine powering a 943 track loader. It describes removing over 30 individual parts in 19 steps, including covers, screws, springs, pins, plates, housings and more. Reassembly is outlined in similar detail over 37 steps, specifying the order and orientation of each part.
This document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine powering a 943 track loader. It describes removing over 30 individual parts in 19 steps, including covers, screws, springs, pins, plates, housings and more. Reassembly is outlined in 37 steps and involves cleaning and reinstalling the parts in reverse order with proper alignment and specifications.
This document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine powering a 943 track loader. It describes removing over 30 individual parts in 19 steps, including covers, screws, springs, pins, plates, housings and more. Reassembly is outlined in 37 steps and involves cleaning and reinstalling the parts in reverse order with proper alignment and specifications.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 70 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. The goal is to repair or replace parts like the governor shaft, flyweights, or dashpot assembly. Precise reassembly is needed for proper engine function.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 70 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. The goal is to repair or replace parts like the governor shaft, flyweights, or dashpot assembly. Precise reassembly is needed for proper engine function.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 70 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. The goal is to repair or replace parts like the governor shaft, flyweights, or dashpot assembly. Precise reassembly is needed for proper engine function.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in reverse order. Precise assembly is required to ensure proper governor function for fuel delivery control.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in reverse order. Precise positioning and tool usage is required to properly remove and replace small internal parts like seals and bearings.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. Precise instructions are given to disassemble and reassemble small intricate parts like ensuring proper end play of flyweights on dowels during assembly.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in reverse order. Precise assembly is required to ensure proper governor function and prevent issues like holding the riser in maximum fuel delivery.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. Precise assembly is required to ensure proper governor function that regulates fuel delivery based on engine speed.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
More Related Content
Similar to Caterpillar Cat 953 TRACK LOADER (Prefix 78Y) Service Repair Manual (78Y01191 and up).pdf
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the parts and ensure proper dimensions during reassembly.
This document provides instructions for disassembling and assembling the governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing the fuel injection pump housing, governor housing, torque control group, and other components. Detailed steps are provided to disassemble the various parts of the governor system, including removing pins, plates, springs, and seals.
This document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine powering a 943 track loader. It describes removing over 30 individual parts in 19 steps, including covers, screws, springs, pins, plates, housings and more. Reassembly is outlined in similar detail over 37 steps, specifying the order and orientation of each part.
This document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine powering a 943 track loader. It describes removing over 30 individual parts in 19 steps, including covers, screws, springs, pins, plates, housings and more. Reassembly is outlined in 37 steps and involves cleaning and reinstalling the parts in reverse order with proper alignment and specifications.
This document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine powering a 943 track loader. It describes removing over 30 individual parts in 19 steps, including covers, screws, springs, pins, plates, housings and more. Reassembly is outlined in 37 steps and involves cleaning and reinstalling the parts in reverse order with proper alignment and specifications.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 70 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. The goal is to repair or replace parts like the governor shaft, flyweights, or dashpot assembly. Precise reassembly is needed for proper engine function.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 70 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. The goal is to repair or replace parts like the governor shaft, flyweights, or dashpot assembly. Precise reassembly is needed for proper engine function.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 70 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. The goal is to repair or replace parts like the governor shaft, flyweights, or dashpot assembly. Precise reassembly is needed for proper engine function.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in reverse order. Precise assembly is required to ensure proper governor function for fuel delivery control.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in reverse order. Precise positioning and tool usage is required to properly remove and replace small internal parts like seals and bearings.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. Precise instructions are given to disassemble and reassemble small intricate parts like ensuring proper end play of flyweights on dowels during assembly.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in reverse order. Precise assembly is required to ensure proper governor function and prevent issues like holding the riser in maximum fuel delivery.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 40 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. Precise assembly is required to ensure proper governor function that regulates fuel delivery based on engine speed.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
Similar to Caterpillar Cat 953 TRACK LOADER (Prefix 78Y) Service Repair Manual (78Y01191 and up).pdf (20)
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix DAC) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for assembling and disassembling various components of a vibratory compactor model CS-433E or CP-433E, including:
- Assembling the piston motor drum propel system in 24 steps requiring various tools.
- Installing the assembled piston motor drum propel system with 2 illustrations.
- Removing the final drive planetary from the drum propel in 7 steps requiring lifting tools and draining the oil first.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It lists the required tools and steps to disassemble the various components of the final drive. The major steps include removing the gears, carriers, housings and other components using specialized tools like pullers and presses. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
Caterpillar Cat CB534B Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
Caterpillar Cat CB534C Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It outlines 33 steps to fully disassemble the final drive, including removing gears, carriers, housings, seals, bearings, and other components. Special tools are required and cleanliness is important to prevent contamination of parts. The document emphasizes safety precautions due to heavy component weights and potential for flying debris or released spring forces during disassembly.
Caterpillar Cat 5080 FRONT SHOVEL (Prefix 8SL) Service Repair Manual (8SL0000...ujkfdkkmsmd
This document provides instructions for removing and installing fuel injection nozzles and adapters on a 5080 FRONT SHOVEL excavator with a 3406B engine. It describes using various tools to disconnect fuel lines, remove retainers and nozzles, and clean parts. Detailed steps are given for installing nozzles, adapters, seals and applying lubricants. Similar level of detail is provided for removing and installing the cylinder head assembly, spacer plate, and valves.
This document provides disassembly instructions for a 992K wheel loader torque converter. It lists over 50 individual steps to disassemble the various components of the torque converter housing assembly, including removing pumps, gears, seals, bearings, and other internal parts. Detailed illustrations accompany each step to show how to position the assembly, what tools are needed, and how to separate the individual components. The overall process involves disassembling the entire torque converter and transmission housing to access all internal parts.
This document provides instructions for servicing the power train components of a 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The document is divided into several sections covering different components, and each section provides detailed step-by-step instructions and diagrams for disassembly and assembly of the specified components. Safety precautions and notes are included throughout.
This document provides disassembly instructions for a 992K wheel loader torque converter. It describes removing 57 individual components through a step-by-step process involving specialized tools. Key parts that must be removed include the torque converter housing, pump adapter, idler gear, housing assembly, pump drive gear, turbine assembly, impeller clutch, and shaft assembly. Precise instructions are given for each removal to ensure safety and prevent damage to precision components.
This document provides instructions for servicing the power train components of a Caterpillar 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The steps describe using hoists and tools to remove heavy components and reassemble them in reverse order. Weights of removed parts are provided to aid technicians performing the work.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides instructions for removing and installing an electronic unit injector on a Caterpillar 3508 engine. It describes:
1. Removing the rocker shaft assembly, pushrods, clamps and bolts to remove the injector.
2. Cleaning the cylinder head bore before installing the new injector.
3. Installing the injector, connecting the harness, and reinstalling removed components.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3412E engine. It lists the required tools and gives step-by-step details of the removal and installation process. The removal process involves detaching hoses, bolts, and manifolds. Lifting devices are needed due to the heavy weight of parts. The installation process reverses the removal steps and provides tightening specifications for bolts. Precautions are given to keep parts clean and apply lubricants to seals.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 953 TRACK LOADER 78Y
Configuration: 953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
3204 VEHICULAR ENGINE FOR 943 & 953 TRACK-TYPE LOADERS
Media Number -SENR4214-00 Publication Date -01/04/1985 Date Updated -11/10/2001
Governor (Interim Scroll Fuel System)
SMCS - 1264-015; 1264-016
Disassemble Governor (Interim Scroll Fuel System)
START BY:
1/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. a. remove fuel injection pump housing and governor (interim scroll fuel system)
NOTE: If it is desired to only remove the governor so the fuel injection pump housing can be
disassembled, do only Steps 1, 3, 5, 6, 12 and 13.
1. Remove cover (1).
2. Remove lever (2) and the key from the shaft.
3. Remove bolts (3) and cover (4) from the governor housing.
4. Remove O-ring seals (5) from the low and high idle adjustment screws.
5. Remove screw (6) from rack stop collar (7), and remove collar (7). Remove the spring from
behind the collar.
2/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. 6. Remove bolts (8), and remove governor housing (9) from the fuel injection pump housing.
7. Remove high idle adjustment screw (11) and low idle adjustment screw (10) from the governor
housing. Remove the high idle adjustment screw first.
8. Remove bolts (12) and torque control (13) from the governor housing.
9. Remove bolt (14) and the lock. Remove shaft (15) and lever assembly (16) from the governor
housing.
Pin (19) holds spring (17) in compression. Use caution to prevent injury
when pin (19) is removed. Release the tension in spring (17) slowly.
3/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. 10. Remove pin (19), spring (17) and plunger (18) from the lever assembly.
11. Remove seal (21) from the governor housing. Use tooling (A) to remove the plug and bearings
(20) from the governor housing.
NOTE: If a replacement of spring guide (22) is necessary, see Special Instruction, Form No.
SMHS7356 - Use Of 6V22 Tool Group For Replacement Of Governor Spring Guide.
12. Remove seat, washer, wave-washers and governor spring (23) from the weight assembly.
Remove spring washer (26) from the weight assembly.
13. Remove bolts (24) and the lock that hold weight assembly (25) to the fuel injection pump
housing. Pull the weight assembly out and to the side to disengage it from the rack.
14. Remove ring (27) and the dowel under the ring that holds seat (28) in place.
4/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. 15. Remove seat (28), bolt (29) and spring (30) from the weight assembly. Remove washer (31)
from spring (30).
16. Remove guide (32), the two races and bearing from the sleeve.
17. Remove the second dowel (33) that holds sleeve (34) in place, and remove the sleeve.
18. Remove valve (37) from the weight assembly and cylinder (35).
19. Remove lock (36), and separate the weight assembly and cylinder (35).
20. Remove sleeve (38) and piston (39) from cylinder (35). Remove the O-ring seal from the sleeve.
Assemble Governor (Interim Scroll Fuel System)
5/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. NOTE: Put clean oil on all parts before assembly and be sure all oil passages are clear.
1. Install the O-ring seal on sleeve (2). Install piston (1) in sleeve (2). Install sleeve (2) in cylinder
(3).
2. Install cylinder (3) in weight assembly (4), and install lock (5) to hold them together.
3. Install valve (7) through the cylinder, and install sleeve (6) on the valve with the second hole in
the sleeve in alignment with the hole in the valve. Install dowel (8) to hold the sleeve on the valve.
6/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. 4. Install larger race (9), bearing (10), smaller race (11) and guide (12) on sleeve (8). Put the hole in
guide (12) in alignment with the first hole in sleeve (8).
5. Install washer (16) in spring (13). Install bolt (17) in seat (14). Put spring (13) and seat (14) in
position on guide (12) with the hole in seat (14) in alignment with the hole in guide (12). Install
dowel (18) through seat (14) and guide (12). Install ring (15) on the seat to hold the dowel in place.
6. Install the weight assembly on the fuel injection pump housing with piston (1) engaged over the
groove in rack (19). Install lock (20) and the bolts that hold the weight assembly to the fuel injection
pump housing.
7. Install spring washer (26) on the bolt as shown.
8. Install spring (25), one wave washer (24), flat washer (23), other wave washer (22) and seat (21)
on the bolt as shown.
7/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. 9. Put plunger (28) and spring (27) in position in lever assembly (30), and install pin (29) to hold the
spring and plunger in place.
10. Dimensions (X) and (Y) are controlled by the depths of bearings (32) and (33) in the governor
housing. Install bearings (32) and (33) with tooling (A). Install lever assembly (30) and shaft (31) in
the governor housing. With lever assembly (30) pushed against bearing (33) on the detent side, the
clearance [dimension (Y)] between the guide for the governor spring and lever assembly (30) must
be approximately 2.49 mm (.098 in.). Push lever assembly (30) against bearing (32) on the other
side. The clearance [dimension (X)] between the guide for the governor spring and lever assembly
must be approximately 3.40 mm (.134 in.). If the measurements are not correct, remove the lever
assembly and the shaft, and move the bearings as necessary to get the correct measurement. After
the bearings are installed, there must be approximately .38 mm (.015 in.) end play in the lever
assembly. Remove the shaft and lever assembly.
11. Install the plug on the detent side of the governor housing with tooling (A) to a depth of 2.30 ±
0.5 mm (.091 ± 0.20 in.). Install the lip-type seal in the opposite side of the governor housing with
tooling (A). Install the lip-type seal with the lip toward the inside of the governor housing.
12. Put the lever assembly and shaft in position in the governor housing, and install the bolt and lock
in the lever assembly.
13. Assemble the torque control group as follows:
a. Install lock (35), retainer (36), insulator (37) and retainer (38) on bolts (34) as shown.
b. Install contact (39) on bolts (34) as shown.
8/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. c. Install spring (40), spacer (41), shim (42), bar (43) and insulator (44) on bolts (34) as shown.
14. Install torque control group (45) on the governor housing as shown. Bend the lock to hold the
bolts tight.
15. Install low idle adjustment screw (46) first; then high idle adjustment screw (47) in the governor
housing.
16. Put the gasket and governor housing (48) in position on the fuel injection pump housing with
bolt (17) and the spring seat in alignment with the spring guide in the governor housing. Install the
bolts that hold the governor housing to the fuel injection pump housing.
9/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. 17. Install O-ring seal (49) on the low and high idle adjustment screws.
18. Put spring (50) and rack stop collar (51) in position on the bolt in the weight assembly, and
install the allen screw that holds the rack stop collar in place.
19. Put the gasket and cover in position on the governor housing with dowel (52) in the cover in
alignment with notch (53) in the rack stop collar. Install the bolts that hold the cover in place.
20. Install the gasket and cover (54) over the low and high idle adjustment screws.
21. Install the key and lever on shaft (31).
22. After installation of the fuel injection pump housing and governor, adjust the rack and governor.
See Fuel Rack Setting And Governor Adjustments in Testing And Adjusting.
END BY:
a. install fuel injection pump housing and governor (interim scroll fuel system)
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 25 13:17:20 UTC+0800 2021
10/10
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 953 TRACK LOADER 78Y
Configuration: 953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 ENGINE
Disassembly and Assembly
3204 VEHICULAR ENGINE FOR 943 & 953 TRACK-TYPE LOADERS
Media Number -SENR4214-00 Publication Date -01/04/1985 Date Updated -11/10/2001
Governor (New Scroll Fuel System Effective In Production
With 10X5411-Up, 45V36536-Up)
SMCS - 1264-015; 1264-016
1/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Disassemble Governor (New Scroll Fuel System Effective In
Production With 10X5411-Up, 45V36536-Up)
START BY:
a. remove fuel injection pump housing and governor (new scroll fuel system effective in production
with 10X5411-UP, 45V36536-UP)
b. remove fuel transfer pump (new scroll fuel system effective in production with 10X5411-UP,
45V36536-UP)
NOTE: If it is desired to remove only the governor so the fuel injection pump housing can be
disassembled, do only Steps 1, 2, 15, 21, 25, 26, 27, 28, 31, 33, 34 and 37.
1. Remove bolts (1) and cover (2).
2/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. 2. Remove six bolts (3), two top bolts (4), housing (5) and the gasket.
3. Remove governor spring (6), the two wave washers, one flatwasher and seat from the guide in the
housing.
4. Make a mark of the position of lever (7) on shaft (8). Loosen bolt (10). Use a chisel or
screwdriver to expand expansion of lever (7) so it can be removed from shaft (8).
5. Remove cover assembly (9).
6. Use tooling (A) to remove seal (10) from cover (9).
7. Remove low idle adjustment screw (12) and spring (11) from the housing.
3/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. 8. Remove shaft assembly (14), lever (13) and lever (15) from the housing.
9. Remove two snap rings from pins (17), and remove pins (17). Remove plates (16) and stop (18)
from the shaft assembly.
10. Remove pin (20), pin (19) and spring (21) from the shaft assembly.
11. Remove shaft (22) and lever (23) from the housing.
4/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. NOTICE
Remove check valve (24) only if a replacement is necessary because the
check valve will be damaged during removal.
12. Remove check valve (24) if a replacement is necessary.
13. Remove contact (25) and body (26) for the governor dashpot adjustment screw from the
housing. Remove bolts (27), cover (28) and the gasket from the housing.
14. Remove seal (29) and adjustment screw (30) for high idle.
15. Remove two bolts (31), housing (32) and the gasket from the fuel injection pump housing.
5/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. 16. Remove bolts (33) and torque control group (34).
17. Disassemble the torque control group and inspect the spacer, spring and insulator for damage or
wear.
18. Remove bolts (36) and block (35) for the full load stop from the housing.
19. Remove the bolt that holds collar (37) to bolt (39). Remove collar (37) and spring (38) from bolt
(39). Remove bolt (39) from the block.
20. Remove the stop screw from collar (37) if a replacement is necessary.
21. Remove bolts (41) and governor servo (40) from the fuel injection pump.
6/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. 22. Remove lockring (46), seat (45), spring (broken link spring) (44) and sleeve (43) from valve
(42). Remove the other lockring (46) from the groove in the center of valve (42).
NOTE: The groove in the bottom of valve (42) must be in alignment with the servo body to permit
removal from the fuel rack.
23. Remove valve (42), sleeve (47) and piston (49) from the governor servo. Remove the O-ring seal
from sleeve (47).
24. Remove pin (48) and lever (50) from the governor servo.
25. Use tool (C) to hold spring (52) in compression so ring (51) can be removed. Spring (52) is used
to put a preload on the thrust bearing for the camshaft in the fuel injection pump housing.
26. Remove ring (51); then remove tool (C).
27. Remove bearing (53), sleeves (54) and spring (52) from the governor shaft.
7/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. 28. Remove ring (55) and dashpot assembly (56) from the governor shaft.
29. Use tool (B) to remove snap ring (62) from seat (59). Remove ring (61) and spool (60) from seat
(59).
30. Remove seat (59) from spring (58), and remove spring (58) from seat (57).
31. Remove spring (overfueling spring) (63) and riser (64) from the governor shaft.
32. Remove ring (65), races (66) and bearing (67) from the riser.
8/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. 33. Use a screwdriver to remove shield (68) as shown.
NOTE: Make a replacement of shield (68) any time it is removed.
34. Remove bolts (69) and carrier (70) for the governor flyweights.
35. Remove dowels (71) and flyweights (73) from the carrier.
36. Remove shaft (72) from the carrier. Remove the dowel from shaft (72).
37. Remove races (74) and bearing (75) from the camshaft in the fuel injection pump housing.
Assemble Governor (New Scroll Fuel System Effective In
Production With 10Y5411-UP, 45V36536-UP)
9/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 EN...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. NOTE: If the governor was removed only to permit repair of the fuel injection pump housing, do
only Steps 1, 4, 5, 7, 9, 10, 11, 16, 22, 37, 39 and 40.
NOTE: Put clean oil on all parts before assembly. Be sure all oil passages are clear.
1. Install one race (1), bearing (2) and the other race (1) on the camshaft in the fuel injection pump
housing.
2. Put flyweights (3) in position on carrier (4), and install the dowels to hold the flyweights in place.
The flyweights must move freely on the dowels and have 0.010 to 0.23 mm (0.0004 to 0.009 in.)
end play.
10/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. 3. Install dowel (5) in governor shaft (6), and install the governor shaft in the carrier as shown.
4. Put the carrier in position on the camshaft, and install the bolts that hold the carrier in place.
NOTE: Make a replacement of shield (7) any time it is removed.
5. Install shield (7) on the carrier, and use tool (A) to push the shield against its seat. Use a hammer
and punch to move the metal (stake) two places on the side of the shield 180° ± 5° apart next to the
holes in the shield.
6. Install one race (9), bearing (10), the other race (9), and use tool (B) to install the ring on riser (8)
as shown.
11/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. 7. Install riser (8) and the spring (overfueling spring) on the governor shaft as shown.
8. Assemble the dashpot as follows:
a. Install spring (12) on seat (11), and install seat (13) in spring (12).
b. Put spool (14) and ring (15) in position on seat (13), and use tool (B) to install stop ring (16) to
hold them in place.
9. Install dashpot assembly (17) on the governor shaft as shown.
10. Install ring (21) in the lower groove in the governor shaft. Install one sleeve (20), spring (19), the
other sleeve (20) and bearing (18) on the governor shaft as shown.
NOTE: Spring (19) is used to put a preload on the thrust bearing on the camshaft in the fuel
injection pump housing.
12/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. 11. Use tool (C) to hold spring (19) in compression, and install ring (22) in the groove in the
governor shaft. Remove tool (C).
12. Put lever (27) in position on governor servo (23), and install pin (24) to hold the lever in place.
Use a hammer and chisel to move the metal (stake) four places 90° apart on the outside surface on
both legs of the governor servo to hold pin (24) in place.
13. Install the O-ring seal on sleeve (25). Install piston (26) and sleeve (25) in the governor servo as
shown.
14. Install valve (28) in the governor servo as shown.
15. Install one lockring (32) in the groove near the center of valve (28). Put sleeve (29), spring
(broken link spring) (30) and seat (31) in position on valve (28), and install the other lockring (32) to
hold them in place.
13/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. 16. Put the governor servo in position on the fuel injection pump housing with piston (26) engaged
over rack (33), and install the bolts that hold the governor servo in place.
17. Install torque rise adjustment screw (36) in collar (34) as shown, and install locknut (35) on the
screw.
18. Install bolt (38) in block (40) as shown. Install spring (37) on bolt (38) as shown. Put collar (34)
in position on bolt (38) with the hole in the collar in alignment with the notch in bolt (38), and install
bolt (39) to hold the collar in place.
19. Put block (40) in position on housing (41) with the holes in the block in alignment with dowels
(42). Install the bolts that hold the block in place.
14/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. 20. Assemble the torque control group as follows:
a. Install bar (47), contact (44), spacer (48) on insulator (43) as shown.
b. Install retainer (46), bar (49) and the insulator assembly on bolts (45) as shown.
21. Install torque control group (50) on block (40) as shown.
If housing (41) is installed with the flange on bolt (38) on the wrong side
of the dashpot, the riser in the governor will be held in the maximum
fuel delivery position. To prevent possible personal injury, make sure
housing (41) is installed on the fuel injection pump housing with the
flange on bolt (38) behind the dashpot.
22. Install gasket (51) on the fuel injection pump housing. Put housing (41) in position on the fuel
injection pump housing with bolt (38) behind the dashpot as shown. Install the bolts that hold
housing (41) in place.
15/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
28. 23. Use tooling (D) to install lip-type seal (52) in the governor outer housing with the lip in as
shown.
24. Install adjustment screw (53) and the locknut for the high idle adjustment.
25. Make a replacement of screen assembly (54) and seal for fuel ratio control.
26. Install an O-ring seal on body (56) for the dashpot adjustment, and install the body in the
housing.
27. Install gasket and cover (57) on the housing.
28. Install contact (55) in the housing, and tighten to a torque of 4.5 ± 0.6 N·m (40 ± 5 lb.in.).
29. Install check valve (58) in the housing as shown.
16/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
29. 30. Put lever (59) in position in the housing as shown, and install shaft (60) to hold the lever in
place.
31. Install spring (63) in shaft assembly (64). Install pin (61) in shaft assembly (64) with the tip of
the pin engaged in the hole in spring (63). Install pin (62) in the shaft assembly to hold pin (61) in
place.
32. Put stop (67) and plates (65) in position on shaft assembly (64), and install pins (66) to hold the
plates and stop in place. Install snap rings (68) to hold pins (66) in place.
33. Put levers (69) and (70) in position in the housing as shown, and install shaft assembly (64) to
hold the levers in place.
34. Install adjustment screw (71) and the locknut for the low idle adjustment in the housing. Install
spring (72) in the hole in the shaft assembly and in the housing.
17/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
30. 35. Use tooling (D) to install the lip-type seal in cover (73) with the lip in as shown.
36. Put the gasket and cover (73) in position on the housing, and install the bolts that hold it in place.
NOTE: Make sure the seal, washers and spring are on top of the lever as shown. These parts must
be kept in this position when housing (79) is put in position on the inner governor housing.
NOTICE
Flat washer (77) must be installed between wave washers (76).
37. Install the governor spring assembly on guide (75) as follows: Install seat (78), one wave washer
(76), flat washer (77), the other wave washer (76) and spring (74) on guide (75) as shown.
18/19
953 TRACK TYPE LOADER 78Y01191-UP (MACHINE) POWERED BY 3204 E...
2021/12/25
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...