This service repair manual provides instructions for removing the transmission from a 924K Wheel Loader. It outlines 14 steps to remove the transmission using hydraulic jacks and lifting straps. It then provides detailed disassembly instructions for the transmission, including removing various components like valves, shafts, seals, and sensors. Over 50 detailed illustrations accompany the text to show each step. The goal is to repair or replace components of the transmission as needed.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 44 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, shafts, bearings, seals and plates. Various tools are required including hydraulic jacks, link brackets, lever pullers, drivers and a compressor. Detailed illustrations accompany each step to show the specific components and order of disassembly.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes over 30 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, valves and housing components. Special tools are required including jacks, lifting devices, pullers and drivers to separate the transmission from the loader and disassemble internal components. Detailed illustrations accompany each step.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 44 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, shafts, bearings, seals and plates. Various tools are required including hydraulic jacks, link brackets, lever pullers, drivers and a compressor. Detailed illustrations accompany each step to show the specific components and order of disassembly.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 44 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, shafts, bearings, seals and plates. Various tools are required including hydraulic jacks, link brackets, lever pullers, drivers and a compressor. Detailed illustrations accompany each step to show the specific components and order of disassembly.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 44 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, shafts, bearings, seals and plates. Various tools are required including jack stands, link brackets, lever pullers and bearing pullers. Detailed illustrations accompany each step to show the specific components and order of disassembly.
This document provides instructions for removing and installing a transmission on a 924K wheel loader. It outlines the required tools and gives step-by-step details on disconnecting wiring harnesses, hydraulic lines, and other components to remove the transmission. Detailed illustrations accompany each step. Disassembly of the transmission is then described with steps to remove internal components like valves, shafts, seals, and bearings.
1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It details over 40 separate steps to remove the transmission, disassemble the internal components, and remove seals and bearings.
2. The removal process involves disconnecting wiring harnesses, hoses, and brackets before lowering the transmission from the machine. Disassembly entails removing the valve assembly, fittings, shafts, bearings, seals, and other internal parts.
3. Detailed illustrations accompany each step to show the specific components and orientation. Special tools are listed that may be required to remove certain components like bearings. Safety notes remind technicians of component weights to avoid injury.
This document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves removing the transmission from the machine, then disassembling various components including the valve assembly, housing, shafts, bearings, seals and sensors. Over 30 detailed steps are outlined, making use of various tools to safely remove and disassemble the transmission.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 44 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, shafts, bearings, seals and plates. Various tools are required including hydraulic jacks, link brackets, lever pullers, drivers and a compressor. Detailed illustrations accompany each step to show the specific components and order of disassembly.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes over 30 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, valves and housing components. Special tools are required including jacks, lifting devices, pullers and drivers to separate the transmission from the loader and disassemble internal components. Detailed illustrations accompany each step.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 44 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, shafts, bearings, seals and plates. Various tools are required including hydraulic jacks, link brackets, lever pullers, drivers and a compressor. Detailed illustrations accompany each step to show the specific components and order of disassembly.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 44 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, shafts, bearings, seals and plates. Various tools are required including hydraulic jacks, link brackets, lever pullers, drivers and a compressor. Detailed illustrations accompany each step to show the specific components and order of disassembly.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 44 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, shafts, bearings, seals and plates. Various tools are required including jack stands, link brackets, lever pullers and bearing pullers. Detailed illustrations accompany each step to show the specific components and order of disassembly.
This document provides instructions for removing and installing a transmission on a 924K wheel loader. It outlines the required tools and gives step-by-step details on disconnecting wiring harnesses, hydraulic lines, and other components to remove the transmission. Detailed illustrations accompany each step. Disassembly of the transmission is then described with steps to remove internal components like valves, shafts, seals, and bearings.
1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It details over 40 separate steps to remove the transmission, disassemble the internal components, and remove seals and bearings.
2. The removal process involves disconnecting wiring harnesses, hoses, and brackets before lowering the transmission from the machine. Disassembly entails removing the valve assembly, fittings, shafts, bearings, seals, and other internal parts.
3. Detailed illustrations accompany each step to show the specific components and orientation. Special tools are listed that may be required to remove certain components like bearings. Safety notes remind technicians of component weights to avoid injury.
This document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves removing the transmission from the machine, then disassembling various components including the valve assembly, housing, shafts, bearings, seals and sensors. Over 30 detailed steps are outlined, making use of various tools to safely remove and disassemble the transmission.
1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It details over 40 separate steps to remove the transmission, disassemble the internal components, and remove seals and bearings.
2. The removal process involves disconnecting wiring harnesses, hoses, and brackets before lowering the transmission from the machine. Disassembly entails removing the valve assembly, fittings, shafts, bearings, seals, and other internal parts.
3. Detailed illustrations accompany each step to show the specific components and orientation. Special tools are listed that may be required to remove certain components like bearings. Safety notes remind to use lifting devices when handling heavy parts removed from the machine.
This document provides instructions for removing and installing the transmission on a 930K Wheel Loader. It outlines 14 steps to remove the transmission, which include using hydraulic jacks, removing bolts and disconnecting wiring harnesses. It then lists installing the transmission in reverse order. Further sections detail disassembling the transmission, listing 41 steps to remove internal components like valves, shafts, bearings and seals. Special tools are required and components must be properly supported during removal and installation.
This document provides instructions for removing and installing the transmission on a 930K Wheel Loader. It outlines 14 steps to remove the transmission, which include using hydraulic jacks, removing bolts and disconnecting wiring harnesses. It then lists installing the transmission in reverse order. Further sections detail disassembling the transmission, listing 41 steps such as removing valves, seals, shafts and bearings. Tools including levers, jacks and drivers are required.
This document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves removing the transmission from the machine, then disassembling various components including the valve assembly, housing, shafts, bearings, seals and sensors. Over 30 detailed steps are outlined, making use of various tools to safely remove and disassemble the transmission.
1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It details over 40 separate steps to remove the transmission, disassemble the internal components, and remove seals and bearings.
2. The removal process involves disconnecting wiring harnesses, hoses, and brackets before lowering the transmission from the machine. Disassembly entails removing the valve assembly, fittings, shafts, bearings, seals, and other internal parts.
3. Tools required include hydraulic jacks, link brackets, lever pullers, drivers, and bearing pullers. Reinstallation is the reverse of the removal process.
This document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves removing the transmission from the machine, then disassembling various components including the valve assembly, housing, shafts, bearings, seals and sensors. Over 30 detailed steps are outlined, making use of various tools to safely remove and disassemble the transmission.
1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It details over 40 separate steps to remove the transmission, disassemble the internal components, and remove seals and bearings.
2. Special tools are required including hydraulic jacks, link brackets, lever pullers, driver groups, and bearing pullers. The transmission and housing components must be carefully lifted and supported during disassembly.
3. All seals, O-rings, fittings, sensors, shafts, plates, and other internal parts are dismantled from the transmission housing and other components. Precise documentation of locations and connections is necessary before removal.
This document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves removing the transmission from the machine, then disassembling various components including the valve assembly, housing, shafts, bearings, seals and sensors. Over 30 detailed steps are outlined, making use of various tools to safely remove and disassemble the transmission.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 36 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, valves and other components. Special tools are required including hydraulic jacks, link brackets, a lever puller and bearing puller to safely remove and separate the transmission parts. Detailed illustrations accompany each step to show how to disassemble the transmission in the correct order.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are described for safely lifting and supporting it during disassembly.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and related parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are outlined to safely support and lower it during removal.
The document is a service repair manual that provides instructions for removing and installing the transmission on a 938K wheel loader. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the transmission which involve disconnecting wiring harnesses, hoses, and removing mounting bolts.
- Instructions for lowering the transmission safely using a hydraulic jack.
- Instructions for installing the transmission in reverse order.
Caterpillar cat 938 k wheel loader (prefix hfw) service repair manual (hfw000...ifkkdmdmdm
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step instructions with accompanying illustrations. Key steps include removing the transmission, disassembling the valve assembly and various components, and using pullers to remove bearings from the shaft assembly. Proper safety precautions are needed as some components are heavy.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required for tasks like removing bearings and various transmission components.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
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1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It details over 40 separate steps to remove the transmission, disassemble the internal components, and remove seals and bearings.
2. The removal process involves disconnecting wiring harnesses, hoses, and brackets before lowering the transmission from the machine. Disassembly entails removing the valve assembly, fittings, shafts, bearings, seals, and other internal parts.
3. Detailed illustrations accompany each step to show the specific components and orientation. Special tools are listed that may be required to remove certain components like bearings. Safety notes remind to use lifting devices when handling heavy parts removed from the machine.
This document provides instructions for removing and installing the transmission on a 930K Wheel Loader. It outlines 14 steps to remove the transmission, which include using hydraulic jacks, removing bolts and disconnecting wiring harnesses. It then lists installing the transmission in reverse order. Further sections detail disassembling the transmission, listing 41 steps to remove internal components like valves, shafts, bearings and seals. Special tools are required and components must be properly supported during removal and installation.
This document provides instructions for removing and installing the transmission on a 930K Wheel Loader. It outlines 14 steps to remove the transmission, which include using hydraulic jacks, removing bolts and disconnecting wiring harnesses. It then lists installing the transmission in reverse order. Further sections detail disassembling the transmission, listing 41 steps such as removing valves, seals, shafts and bearings. Tools including levers, jacks and drivers are required.
This document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves removing the transmission from the machine, then disassembling various components including the valve assembly, housing, shafts, bearings, seals and sensors. Over 30 detailed steps are outlined, making use of various tools to safely remove and disassemble the transmission.
1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It details over 40 separate steps to remove the transmission, disassemble the internal components, and remove seals and bearings.
2. The removal process involves disconnecting wiring harnesses, hoses, and brackets before lowering the transmission from the machine. Disassembly entails removing the valve assembly, fittings, shafts, bearings, seals, and other internal parts.
3. Tools required include hydraulic jacks, link brackets, lever pullers, drivers, and bearing pullers. Reinstallation is the reverse of the removal process.
This document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves removing the transmission from the machine, then disassembling various components including the valve assembly, housing, shafts, bearings, seals and sensors. Over 30 detailed steps are outlined, making use of various tools to safely remove and disassemble the transmission.
1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It details over 40 separate steps to remove the transmission, disassemble the internal components, and remove seals and bearings.
2. Special tools are required including hydraulic jacks, link brackets, lever pullers, driver groups, and bearing pullers. The transmission and housing components must be carefully lifted and supported during disassembly.
3. All seals, O-rings, fittings, sensors, shafts, plates, and other internal parts are dismantled from the transmission housing and other components. Precise documentation of locations and connections is necessary before removal.
This document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves removing the transmission from the machine, then disassembling various components including the valve assembly, housing, shafts, bearings, seals and sensors. Over 30 detailed steps are outlined, making use of various tools to safely remove and disassemble the transmission.
The document provides instructions for removing and disassembling the transmission of a 924K wheel loader. It describes 36 steps to disassemble the transmission including removing hydraulic and electrical connections, brackets, sensors, valves and other components. Special tools are required including hydraulic jacks, link brackets, a lever puller and bearing puller to safely remove and separate the transmission parts. Detailed illustrations accompany each step to show how to disassemble the transmission in the correct order.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are described for safely lifting and supporting it during disassembly.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and related parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are outlined to safely support and lower it during removal.
The document is a service repair manual that provides instructions for removing and installing the transmission on a 938K wheel loader. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the transmission which involve disconnecting wiring harnesses, hoses, and removing mounting bolts.
- Instructions for lowering the transmission safely using a hydraulic jack.
- Instructions for installing the transmission in reverse order.
Caterpillar cat 938 k wheel loader (prefix hfw) service repair manual (hfw000...ifkkdmdmdm
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step instructions with accompanying illustrations. Key steps include removing the transmission, disassembling the valve assembly and various components, and using pullers to remove bearings from the shaft assembly. Proper safety precautions are needed as some components are heavy.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required for tasks like removing bearings and various transmission components.
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Product: WHEEL LOADER
Model: 924K WHEEL LOADER SNZ
Configuration: 924K Small Wheel Loader SNZ00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
924K, 930K and 938K Wheel Loaders Power Train
Media Number -UENR0281-03 Publication Date -01/04/2017 Date Updated -24/04/2017
i05142776
Transmission
SMCS - 3030
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7505 Hydraulic Jack 1
B
138-7575 Link Bracket 3
1U-9200 Lever Puller Hoist Gp 1
Start By:
A. Remove the front hydrostatic piston motor and the rear hydrostatic piston motor.
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924K Small Wheel Loader SNZ00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2020/12/31
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3. Illustration 1 g02802456
1. Remove bolts (1) and the caps in order to disconnect drive shaft (2) from the yoke. Discard
bolts (1) .
Illustration 2 g02802476
2. Remove cover (3) .
Illustration 3 g02802517
3. Disconnect harness assemblies (4) and (5) . Reposition harness assemblies (4) and (5) out of
the way.
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4. Illustration 4 g02802564
4. Disconnect harness assembly (6) and reposition harness assembly (6) out of the way.
Illustration 5 g02802576
5. Remove bracket (7) .
Illustration 6 g02802636
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5. 6. Disconnect harness assembly (8) . Disconnect tube assembly (9) . Reposition filter base (10)
out of the way.
Illustration 7 g02802997
7. Disconnect harness assembly (11) .
Illustration 8 g02803036
8. Disconnect hose assembly (12) .
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6. Illustration 9 g02803097
9. Remove clamp (13) and bolts (15) . Reposition tube assembly (14) and hose assembly (16)
out of the way.
Illustration 10 g02803276
10. Position Tooling (A) under transmission (17) . The weight of transmission (17) is
approximately 145 kg (320 lb). Use suitable straps in order to secure transmission (17) to
Tooling (A) .
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8. Illustration 14 g02803577
14. Use Tooling (A) in order to lower transmission (17) .
Illustration 15 g02803580
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9. Illustration 16 g02803606
Illustration 17 g02803617
15. Position a suitable bar across transmission mounts (21) . Attach Tooling (B) to the suitable
bar and transmission (17) . The weight of transmission (17) is approximately 145 kg (320
lb).
16. Disconnect the straps that secure transmission (17) to Tooling (A) . Use Tooling (B) in
order to raise transmission (17) off Tooling (A) . Remove Tooling (A) .
17. Use Tooling (A) in order to lower transmission (17) to the ground.
Installation Procedure
1. Install transmission (17) in the reverse order of removal.
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10. Illustration 18 g02802456
a. Install new bolts (1) and tighten until snug. Tighten bolts (1) to a torque of 71 ± 10
N·m (52 ± 7 lb ft) using an X pattern.
Disassembly Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
1U-9200 Lever Puller Hoist Gp 1
138-7575 Link Bracket 3
B 308-3470 Jack Stand 3
C 138-7576 Link Bracket 2
D
6V-3009 Crossbar 1
6V-4832 Forcing Screw 1
8H-0663 Bearing Puller Gp 1
126-7181 Sliding Plate 4
126-7177 Puller Leg 2
1P-0510 Driver Gp 1
E 1P-0520 Driver Gp 1
F 4C-3652 Compressor Assembly 1
Start By:
A. Remove the transmission.
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11. Illustration 19 g02798341
1. Mark the clip locations and connections. Remove harness assembly (1) .
Illustration 20 g02798420
2. Remove valve assembly (2) .
Illustration 21 g02798422
3. Remove gasket (3) from valve assembly (2) . Remove O-ring seals (4) .
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13. Illustration 24 g02798437
6. Remove O-ring seals (8) from valve (7) .
Illustration 25 g02798442
7. Remove temperature sensor (9) from valve assembly (2) .
Illustration 26 g02798445
8. Remove O-ring seal (10) from temperature sensor (9) .
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14. Illustration 27 g02798448
9. Remove relief valve (11) from valve assembly (2) .
Illustration 28 g02798449
10. Remove backup rings (12) and O-ring seal (14) from relief valve (11) . Remove backup
rings (13) and O-ring seal (15) . Remove O-ring seal (16) .
Illustration 29 g02798452
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15. 11. Remove fitting (17) and the O-ring seal from valve assembly (2) . Remove the caps, fittings
(18) , and the O-ring seals. Remove the cap, fitting (19) , and the O-ring seal.
Illustration 30 g02798457
12. Remove bolt (20) and yoke (21) .
Illustration 31 g02798458
13. Remove spacer (22) .
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16. Illustration 32 g02798461
14. Remove O-ring seal (23) from yoke (21) .
Illustration 33 g02798465
15. Attach Tooling (A) and a suitable lifting device to transmission (24) . The weight of
transmission (24) is approximately 122 kg (270 lb). Use Tooling (A) and the suitable lifting
device in order to position transmission (24) onto Tooling (B) as shown on Illustration 33.
Illustration 34 g02798473
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17. 16. Remove bolt (25) and remove yoke (26) . Remove bolts (27) .
Illustration 35 g02798479
17. Remove O-ring seal (28) from yoke (26) .
Illustration 36 g02798481
18. Attach Tooling (C) and a suitable lifting device to housing (29) . The weight of housing (29)
is approximately 45 kg (100 lb). Use Tooling (C) and the suitable lifting device in order to
remove housing (29) .
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23. Illustration 50 g02798511
32. Remove bolt (45) . Remove sensor (44) and the O-ring seal.
33. Remove bolt (46) . Remove sensor (47) and the O-ring seal.
34. Remove plug (48) and the O-ring seal.
Illustration 51 g02798512
35. Remove shaft assembly (49) .
Illustration 52 g02798514
36. Use Tooling (D) in order to remove bearing cone (50) from shaft assembly (49) .
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24. Illustration 53 g02798517
37. Use Tooling (D) in order to remove bearing cone (51) from shaft assembly (49) .
Illustration 54 g02798519
38. Remove bearing cup (52) .
Illustration 55 g02798520
39. Remove shaft assembly (53) .
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25. Illustration 56 g02798521
40. Use Tooling (D) in order to remove bearing cone (54) from shaft assembly (53) .
Illustration 57 g02798522
41. Use Tooling (D) in order to remove bearing cone (55) from shaft assembly (53) .
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26. Illustration 58 g02798523
42. Remove bearing cup (56) .
Illustration 59 g02798524
43. Remove bolts (57) and remove plate (58) .
Illustration 60 g02798526
44. Remove bolts (59) from plate (58) . Remove seal assembly (60) .
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27. Illustration 61 g02798527
45. Use Tooling (E) and a suitable press in order to remove seal (61) (not shown) from seal
assembly (60) .
Illustration 62 g02798529
46. Remove shaft assembly (62) .
Illustration 63 g02798530
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28. 47. Use Tooling (D) in order to remove gear assembly (63) from shaft assembly (62) .
Illustration 64 g02798531
48. Remove bearing cone (64) from gear assembly (63) .
Illustration 65 g02798532
49. Remove thrust washer (65) .
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30. Illustration 69 g02798701
53. Remove thrust bearing (70) .
Illustration 70 g02798703
54. Remove thrust washer (71) and retaining ring (72) .
Illustration 71 g02798709
55. Remove end plate (73) .
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31. Illustration 72 g02798714
Illustration 73 g02798715
Illustration 74 g02798976
56. Remove friction discs (74) and plates (75) ending with end plate (76) .
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32. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
33. Illustration 75 g02798719
Illustration 76 g02798724
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
57. Use Tooling (F) and a suitable press in order to compress spring (77) (not shown) in shaft
assembly (62) .
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