The document provides instructions for disassembling and assembling various components of the transmission system for a 924F Wheel Loader model. It describes removing and installing components like the transmission oil pump, magnetic filter, flow control valve, and transmission control valve. The multi-step instructions include removing bolts, seals, springs, spools, and other parts, and inspecting and replacing parts as needed before reassembling.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fjjsjeskkekem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjfjkskefsem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fhsejkdkmen
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjefksemm
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...regdfcgvdgvf
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjekkekmme
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...ufuusjejfjkse
This document provides instructions for removing and installing the parking brake and tandem drive housings on a 135H Motor Grader. The parking brake removal process involves draining transmission fluid, removing guards, disconnecting air and drive lines, and removing housing components. Reinstallation follows the removal process in reverse order. Tandem drive housing removal requires disconnecting air lines, attaching lifting chains, and removing housing bolts before lifting the housing off. Reinstallation positions the housing and secures it with thread locked bolts and reconnected air lines. Safety precautions are noted regarding hot fluids, pressurized air, and heavy component lifting.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fhshefjjskefkem
This document provides instructions for removing and installing the parking brake and tandem drive housings on a 135H Motor Grader. The parking brake removal process involves draining transmission fluid, removing guards, disconnecting air and drive lines, and removing housing components. Reinstallation follows the removal process in reverse order. Tandem drive housing removal requires disconnecting air lines, attaching lifting chains, and removing housing bolts before lifting the housing off. Reinstallation positions the housing and secures it with thread locked bolts and reconnected air lines. Safety precautions are noted regarding hot fluids, pressurized air, and heavy component lifting.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fjjsjeskkekem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjfjkskefsem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fhsejkdkmen
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjefksemm
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...regdfcgvdgvf
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjekkekmme
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...ufuusjejfjkse
This document provides instructions for removing and installing the parking brake and tandem drive housings on a 135H Motor Grader. The parking brake removal process involves draining transmission fluid, removing guards, disconnecting air and drive lines, and removing housing components. Reinstallation follows the removal process in reverse order. Tandem drive housing removal requires disconnecting air lines, attaching lifting chains, and removing housing bolts before lifting the housing off. Reinstallation positions the housing and secures it with thread locked bolts and reconnected air lines. Safety precautions are noted regarding hot fluids, pressurized air, and heavy component lifting.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fhshefjjskefkem
This document provides instructions for removing and installing the parking brake and tandem drive housings on a 135H Motor Grader. The parking brake removal process involves draining transmission fluid, removing guards, disconnecting air and drive lines, and removing housing components. Reinstallation follows the removal process in reverse order. Tandem drive housing removal requires disconnecting air lines, attaching lifting chains, and removing housing bolts before lifting the housing off. Reinstallation positions the housing and secures it with thread locked bolts and reconnected air lines. Safety precautions are noted regarding hot fluids, pressurized air, and heavy component lifting.
The document provides instructions for disassembling and assembling a supplemental steering pump and steering control valve for a 994 wheel loader. It describes removing the steering pump and control valve by removing mounting bolts and hydraulic lines. It then lists the individual parts that need to be removed from each component and the order for reassembling them, making sure to clean parts and apply lubricant where needed. Proper installation requires reversing the removal steps.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, gears, plates and installing them in reverse order.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves and seals and installing them in reverse order.
- Removing and installing the steering neutralizer valve, which involves disconnecting hydraulic lines and removing mounting bolts.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...dufjdjskkemm
This document provides instructions for removing and installing various components of the power train system on 120H and 135H Motor Graders, including the parking brake, tandem drive housings, drive sprockets, and final drives. The instructions describe disconnecting transmission lines, draining oil, and removing/installing specific parts like housings, sprockets, seals and bolts using numbered steps and references to tools. Safety precautions are provided to release air pressure before disconnecting lines and avoid burns from hot oil.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...udfjjsjekkemm
This document provides instructions for removing and installing various components of the power train system on 120H and 135H Motor Graders, including the parking brake, tandem drive housings, drive sprockets, and final drives. The instructions describe disconnecting transmission lines, draining oil, and removing/installing specific parts like housings, sprockets, seals and bolts using numbered steps and references to tools. Safety precautions are provided to release air pressure before disconnecting lines and avoid burns from hot oil.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...ufjjdjkskemem
This document provides instructions for removing and installing the parking brake and tandem drive housings on a Caterpillar 135H motor grader. The parking brake disassembly involves draining transmission fluid, removing guards and yokes, and extracting springs and seals from the parking brake housing. Reinstallation requires replacing all seals and reassembling components in reverse order. Tandem drive housing removal requires disconnecting air lines and using hoists to lift the heavy housings off mounting bolts, while installation positions the housings and secures them with thread lock compound bolts.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...ufjdjfjksekkmm
This document provides instructions for removing and installing the parking brake and tandem drive housings on a Caterpillar 135H motor grader. The parking brake disassembly involves draining transmission fluid, removing guards and yokes, and extracting springs and seals from the parking brake housing. Reinstallation requires replacing all seals and reassembling components in reverse order. Tandem drive housing removal requires disconnecting air lines and using hoists to lift the heavy housings off mounting bolts, while installation positions the housings and secures them with thread lock compound bolts.
Caterpillar cat 994 k wheel loader (prefix mrk) service repair manual (mrk000...fjsekdemmd
This document provides instructions for disassembling various parts of a Caterpillar 3516E engine cylinder head, including:
1. Removing the valves, springs, retainers, and seals.
2. Extracting the valve seat inserts and guides from the cylinder head.
3. Removing the valve lifters and guide springs.
It outlines the required tools and safety precautions for each step and provides illustrations of the parts. Technicians are instructed to keep parts clean and mark valves for identification during reassembly.
Caterpillar cat 994 k wheel loader (prefix mrk) service repair manual (mrk000...kfkseflsekfmmse
This document provides instructions for removing and installing the cylinder head on a 994K wheel loader with a 3516B engine. The removal process involves draining coolant, removing various tubes and bolts, and lifting the cylinder head off with lifting tools. The installation process reverses these steps, adding cleaning, applying new seals and gaskets, and tightening bolts in a specific sequence. Valves, guides, seals and other components are also removed and installed according to detailed steps. Safety notices are provided throughout regarding cleaning, fluids, and proper use of tools.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...ufdjjdjfjksekmmd
This document provides instructions for disassembling and assembling the brake and wheel spindle housings, and removing and installing the differential drive shaft, on a 120H Motor Grader. It describes removing components like guards, bolts, washers, universal joint groups, yokes, and seals. It then describes assembling components in reverse order and provides torque specifications for bolts. The overall document provides a technical service repair manual for work on specific power train components of the 120H Motor Grader.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fhjsjekdmme
This document provides instructions for removing and installing various components related to the drive train of a Caterpillar 120H motor grader, including the brake and wheel spindle housings, differential drive shaft, and parking brake. It describes disconnecting air and hydraulic lines, draining fluids, and removing bolts, guards, and other hardware to access the internal components. Detailed steps are provided for removing each part and installing replacement components in the reverse order. Safety precautions are noted regarding releasing air pressure, handling hot oil, and using lifting devices for heavy components.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fjskeksmemmer
This document provides instructions for removing and installing various components related to the drive train of a Caterpillar 120H motor grader, including the brake and wheel spindle housings, differential drive shaft, and parking brake. It describes disconnecting air and hydraulic lines, draining fluids, and removing guards, bolts, and other hardware to access the internal components. Detailed steps are provided for removing each part and installing replacement components, with notes about weight, torque specifications, and precautions regarding hot fluids or pressurized air.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fujsjefjskekmem
This document provides instructions for disassembling and assembling the brake and wheel spindle housings, and removing and installing the differential drive shaft, on a 120H Motor Grader. It describes removing components like guards, bolts, washers, universal joint groups, yokes, and seals. It then describes assembling components in reverse order and provides torque specifications for bolts. The overall document provides a technical service repair manual for work on specific power train components of the 120H Motor Grader.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fusjjfkskemem
This document provides instructions for removing and installing various components related to the drive train of a Caterpillar 120H motor grader, including the brake and wheel spindle housings, differential drive shaft, and parking brake. It describes disconnecting air and hydraulic lines, draining fluids, and removing guards, bolts, and other hardware to access the internal components. Detailed steps are provided for removing each part and installing replacement components, with notes about weight, torque specifications, and special tools required.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...jfjkksekfsmemwe
This document provides instructions for removing and installing various components related to the drive train of a Caterpillar 120H motor grader, including the brake and wheel spindle housings, differential drive shaft, and parking brake. It describes disconnecting air and hydraulic lines, draining fluids, and removing guards, bolts, and other hardware. Detailed steps are provided for removing each component and installing replacements, including proper torque specifications for fasteners. Safety precautions are noted regarding releasing air pressure, handling hot oil, and using lifting equipment for heavy parts.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing attaching bolts and tubes, and lifting the cylinder head off with a lifting device. The installation process reverses these steps and provides tightening specifications for the cylinder head bolts. Valves, seals, guides and other components are also removed and installed according to the procedures in the document.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
More Related Content
Similar to Caterpillar Cat 924F Wheel Loader (Prefix 6MN) Service Repair Manual Instant Download.pdf
The document provides instructions for disassembling and assembling a supplemental steering pump and steering control valve for a 994 wheel loader. It describes removing the steering pump and control valve by removing mounting bolts and hydraulic lines. It then lists the individual parts that need to be removed from each component and the order for reassembling them, making sure to clean parts and apply lubricant where needed. Proper installation requires reversing the removal steps.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, gears, plates and installing them in reverse order.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves and seals and installing them in reverse order.
- Removing and installing the steering neutralizer valve, which involves disconnecting hydraulic lines and removing mounting bolts.
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
The document provides instructions for servicing components of a 994 wheel loader, including:
- Removing and installing the supplemental steer pump, which involves removing hydraulic lines and bolts then reversing the steps to install.
- Disassembling and assembling the supplemental steer pump, which involves removing seals, plates, gears, and reversing the steps to assemble.
- Removing and installing the steering control valve, which involves disconnecting hydraulic lines and removing mounting bolts then reversing the steps to install.
- Disassembling and assembling the steering control valve, which involves removing plugs, springs, valves, and reversing the steps to assemble.
- Removing and installing the steering neutralizer valve, which
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...dufjdjskkemm
This document provides instructions for removing and installing various components of the power train system on 120H and 135H Motor Graders, including the parking brake, tandem drive housings, drive sprockets, and final drives. The instructions describe disconnecting transmission lines, draining oil, and removing/installing specific parts like housings, sprockets, seals and bolts using numbered steps and references to tools. Safety precautions are provided to release air pressure before disconnecting lines and avoid burns from hot oil.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...udfjjsjekkemm
This document provides instructions for removing and installing various components of the power train system on 120H and 135H Motor Graders, including the parking brake, tandem drive housings, drive sprockets, and final drives. The instructions describe disconnecting transmission lines, draining oil, and removing/installing specific parts like housings, sprockets, seals and bolts using numbered steps and references to tools. Safety precautions are provided to release air pressure before disconnecting lines and avoid burns from hot oil.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...ufjjdjkskemem
This document provides instructions for removing and installing the parking brake and tandem drive housings on a Caterpillar 135H motor grader. The parking brake disassembly involves draining transmission fluid, removing guards and yokes, and extracting springs and seals from the parking brake housing. Reinstallation requires replacing all seals and reassembling components in reverse order. Tandem drive housing removal requires disconnecting air lines and using hoists to lift the heavy housings off mounting bolts, while installation positions the housings and secures them with thread lock compound bolts.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...ufjdjfjksekkmm
This document provides instructions for removing and installing the parking brake and tandem drive housings on a Caterpillar 135H motor grader. The parking brake disassembly involves draining transmission fluid, removing guards and yokes, and extracting springs and seals from the parking brake housing. Reinstallation requires replacing all seals and reassembling components in reverse order. Tandem drive housing removal requires disconnecting air lines and using hoists to lift the heavy housings off mounting bolts, while installation positions the housings and secures them with thread lock compound bolts.
Caterpillar cat 994 k wheel loader (prefix mrk) service repair manual (mrk000...fjsekdemmd
This document provides instructions for disassembling various parts of a Caterpillar 3516E engine cylinder head, including:
1. Removing the valves, springs, retainers, and seals.
2. Extracting the valve seat inserts and guides from the cylinder head.
3. Removing the valve lifters and guide springs.
It outlines the required tools and safety precautions for each step and provides illustrations of the parts. Technicians are instructed to keep parts clean and mark valves for identification during reassembly.
Caterpillar cat 994 k wheel loader (prefix mrk) service repair manual (mrk000...kfkseflsekfmmse
This document provides instructions for removing and installing the cylinder head on a 994K wheel loader with a 3516B engine. The removal process involves draining coolant, removing various tubes and bolts, and lifting the cylinder head off with lifting tools. The installation process reverses these steps, adding cleaning, applying new seals and gaskets, and tightening bolts in a specific sequence. Valves, guides, seals and other components are also removed and installed according to detailed steps. Safety notices are provided throughout regarding cleaning, fluids, and proper use of tools.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...ufdjjdjfjksekmmd
This document provides instructions for disassembling and assembling the brake and wheel spindle housings, and removing and installing the differential drive shaft, on a 120H Motor Grader. It describes removing components like guards, bolts, washers, universal joint groups, yokes, and seals. It then describes assembling components in reverse order and provides torque specifications for bolts. The overall document provides a technical service repair manual for work on specific power train components of the 120H Motor Grader.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fhjsjekdmme
This document provides instructions for removing and installing various components related to the drive train of a Caterpillar 120H motor grader, including the brake and wheel spindle housings, differential drive shaft, and parking brake. It describes disconnecting air and hydraulic lines, draining fluids, and removing bolts, guards, and other hardware to access the internal components. Detailed steps are provided for removing each part and installing replacement components in the reverse order. Safety precautions are noted regarding releasing air pressure, handling hot oil, and using lifting devices for heavy components.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fjskeksmemmer
This document provides instructions for removing and installing various components related to the drive train of a Caterpillar 120H motor grader, including the brake and wheel spindle housings, differential drive shaft, and parking brake. It describes disconnecting air and hydraulic lines, draining fluids, and removing guards, bolts, and other hardware to access the internal components. Detailed steps are provided for removing each part and installing replacement components, with notes about weight, torque specifications, and precautions regarding hot fluids or pressurized air.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fujsjefjskekmem
This document provides instructions for disassembling and assembling the brake and wheel spindle housings, and removing and installing the differential drive shaft, on a 120H Motor Grader. It describes removing components like guards, bolts, washers, universal joint groups, yokes, and seals. It then describes assembling components in reverse order and provides torque specifications for bolts. The overall document provides a technical service repair manual for work on specific power train components of the 120H Motor Grader.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fusjjfkskemem
This document provides instructions for removing and installing various components related to the drive train of a Caterpillar 120H motor grader, including the brake and wheel spindle housings, differential drive shaft, and parking brake. It describes disconnecting air and hydraulic lines, draining fluids, and removing guards, bolts, and other hardware to access the internal components. Detailed steps are provided for removing each part and installing replacement components, with notes about weight, torque specifications, and special tools required.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...jfjkksekfsmemwe
This document provides instructions for removing and installing various components related to the drive train of a Caterpillar 120H motor grader, including the brake and wheel spindle housings, differential drive shaft, and parking brake. It describes disconnecting air and hydraulic lines, draining fluids, and removing guards, bolts, and other hardware. Detailed steps are provided for removing each component and installing replacements, including proper torque specifications for fasteners. Safety precautions are noted regarding releasing air pressure, handling hot oil, and using lifting equipment for heavy parts.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3516B engine used in a 994K wheel loader. The removal process involves draining coolant, removing attaching bolts and tubes, and lifting the cylinder head off with a lifting device. The installation process reverses these steps and provides tightening specifications for the cylinder head bolts. Valves, seals, guides and other components are also removed and installed according to the procedures in the document.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
This document provides instructions for disassembling the cylinder head of a 994K wheel loader with a 3516B engine. It describes removing the inlet and exhaust valves, valve seat inserts, valve guides, and valve lifters. The valves, springs, and related components are removed using specialized tools. Valve seat inserts and guides are then removed from the cylinder head bores using extractor tools.
Similar to Caterpillar Cat 924F Wheel Loader (Prefix 6MN) Service Repair Manual Instant Download.pdf (20)
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a sleeve tool and measured for proper depth.
- Engine oil pan - removed by draining oil, removing bolts and clips, and installing requires applying sealant
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove components like the rear crankshaft seal, adapter assembly, gears, bearings and covers. The installation process provides steps to install these components in reverse order and notes that components like bearings must be cooled and properly positioned during installation. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C13 engine.
The removal procedure includes supporting the engine, removing bolts and seals to access the rear gear group components, and using various tools to remove gears, bushings, bearings, and covers. The installation procedure provides instructions for cleaning parts, lowering temperatures of bearings, applying sealant to bolts, and orienting gears and bearings according to specified dimensions before reinstalling the components in reverse order of removal. Separate sections also provide procedures for removing and installing the flywheel and rear crankshaft seal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Tools required include a feeler gauge and lubricant. Identification marks should be made on removed parts and the components must be kept clean to prevent premature wear.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing bolts, seals, bearings, and shafts.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified tools and torques. Proper installation of seals, shims, and torque specifications are emphasized to ensure correct assembly.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
The document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It lists the required tools and presents 24 steps to disassemble the various components of the torque converter. These include removing the housing assembly, torque converter assembly, clutch piston, friction disk, bearings, seals and gears. The assembly section then lists the same 24 steps in reverse order to reassemble all components back into the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying sealant or heat treating some parts as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals. Tools are listed that are required for the disassembly procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It outlines 32 steps to disassemble the various components of the torque converter including the housing, gears, shafts, bearings, and other parts. It then outlines 29 steps for assembling the torque converter components back together in reverse order. Required tools are listed for specific disassembly and assembly steps. Safety notices are provided to contain fluids and properly dispose of them.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924F WHEEL LOADER 6MN
Configuration: 924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine
Disassembly and Assembly
924F WHEEL LOADER AND IT24F INTEGRATED TOOLCARRIER POWER TRA
Media Number -SENR6726-03 Publication Date -01/04/2006 Date Updated -09/03/2011
SENR67260015
Transmission Oil Pump
SMCS - 3153-017
Dissemble & Assemble Transmission Oil Pump
NOTE: The transmission oil pump can be removed from the transmission case at any time except
in chassis. The following illustrations shown are for better photo illustration.
1. Remove covers (1) and (2) from the transmission oil pump. Remove seven bolts (3) that hold
the transmission oil pump to the transmission case.
1/7
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. 2. Install two bolts (3) and use them as forcing screws to separate the pump from the transmission
housing. Remove the transmission oil pump.
3. Remove bolts (4) and plate (5). Remove splined input shaft (6) from the pump housing.
4. Remove retainer ring (7) from the groove in the gear shaft.
5. Install tooling (A) through the holes in gear (8). Pull gear (8) off of the gear shaft.
6. Remove bearing from gear (8) if necessary.
2/7
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. 7. Remove bolts (10) and (14) from pump bodies (12) and (13).
8. Remove gear assemblies (16) from pump body (12).
9. Remove O-ring seal (15) from the pump body.
10. Inspect bearings (17). Remove them from pump body (12) only if necessary.
11. Inspect bearings (18). Remove them from pump body (13) only if necessary.
NOTE: The following steps are for the assembly of the transmission oil pump.
3/7
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Typical Example Of Bearing Installation
12. Install bearings (18) in pump body (13) with a suitable driver.
13. The bearing joint is 30 ± 15 degrees from the centerline as shown. The depth from the top of
the bearing to the pump body surface is 1.5 ± 0.5 mm (.059 ± .020 in).
4/7
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. 14. Install bearings (17) in pump body (12) with a suitable driver.
15. The bearing joint line is 30 ± 15 degrees from the centerline as shown. The depth from the top
of the bearing to the pump body surface is 1.5 ± 0.5 mm (.059 ± .029 in).
16. Install gear assemblies (16) in pump body (12). Lubricate and install a new O-ring seal (15).
17. Install pump body (13) on pump body (12).
5/7
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. 18. Install bolts (10) and (14) that holds pump bodies (12) and (13) together.
19. Install a new bearing (9) in gear (8) if it had to be removed for damage.
20. Install gear and bearing assembly on the gear shaft. Install retainer ring (7).
21. Install splined input shaft (6). Install plate (5) and bolts (4).
22. Put the transmission oil pump in position on the transmission case. Install bolts (3) and then
install covers (1) and (2) on the transmission oil pump.
6/7
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924F WHEEL LOADER 6MN
Configuration: 924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine
Disassembly and Assembly
924F WHEEL LOADER AND IT24F INTEGRATED TOOLCARRIER POWER TRA
Media Number -SENR6726-03 Publication Date -01/04/2006 Date Updated -09/03/2011
SENR67260016
Transmission Magnetic Filter
SMCS - 3179-010
Remove & Install Transmission Magnetic Filter
1. Remove bolts (2) and magnetic filter cover (1).
2. Remove and inspect O-ring seal (3) on the magnetic filter cover.
1/3
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. 3. Remove magnetic filter (4) and suction screen (5) from the housing.
NOTE: The following steps are for installation of the transmission magnetic filter.
4. Install a new suction screen (5) and a new magnetic filter (4) in the housing if necessary.
5. Install a new O-ring seal (3) on the filter cover if necessary.
6. Install filter cover (1) with the bolts (2) that hold it.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Wed Feb 10 09:56:27 UTC+0800 2021
2/3
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924F WHEEL LOADER 6MN
Configuration: 924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine
Disassembly and Assembly
924F WHEEL LOADER AND IT24F INTEGRATED TOOLCARRIER POWER TRA
Media Number -SENR6726-03 Publication Date -01/04/2006 Date Updated -09/03/2011
SENR67260017
Flow Control Valve
SMCS - 5137-010
Remove & Install Flow Control Valve
1. Remove plug (2) and adapter (1) from the torque converter housing.
2. Remove flow control valve assembly (3) from the torque converter housing.
3. Remove retainer ring (4) from the piston in the flow control valve.
1/3
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. 4. Remove screen (8).
5. Remove piston (6) and spring (5) from the body of the flow control valve.
6. Remove and inspect O-ring seals (7).
NOTE: The following steps are for the installation of the flow control valve.
7. Install new O-ring seals (7) on the flow control valve body if necessary.
8. Install spring (5) and piston (6) in the flow control valve body.
9. Install retainer ring (4) over the piston in the flow control valve body.
2/3
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. 10. Install flow control valve assembly (3) in the torque converter housing.
11. Install adapter (1) and plug (2) in the torque converter housing.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 10 09:57:15 UTC+0800 2021
3/3
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924F WHEEL LOADER 6MN
Configuration: 924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine
Disassembly and Assembly
924F WHEEL LOADER AND IT24F INTEGRATED TOOLCARRIER POWER TRA
Media Number -SENR6726-03 Publication Date -01/04/2006 Date Updated -09/03/2011
SENR67260018
Transmission Control Valve
SMCS - 3152-017
Disassemble & Assemble Transmission Control Valve
Start By:
a. remove engine, transmission and transfer gears
b. separation of transmission from engine
1. Put the transmission assembly in position on tool (A).
2. Disconnect five wire connectors (2) from the transmission control valve body.
3. Remove wire clamp (3) and remove wiring harness (4) from the transmission control valve
body.
1/8
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. 4. Remove seventeen hex head bolts (5) that hold the transmission control body to the
transmission. Remove transmission control valve body (1) from the transmission. Install tool (B)
over the control valve body porting.
5. Remove allen head bolt (7) and then remove dump valve (6) from the transmission control
valve body.
6. Remove manifold plate (9) and two dowels (8) from the control valve body if necessary.
7. Remove seal (10) and O-ring seal (11) from the dump valve manifold. Inspect the seals for
damage.
8. Remove rubber seal (12) from the back side of the dump valve. Inspect the seal for damage.
2/8
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. 9. Turn dump valve (6) over. Remove plugs (13) and (16). Inspect the O-ring seals on the plugs
for damage. Remove spring (15) and valve spool (14) from the valve body.
10. Remove the plugs (17) and (24). Inspect the O-ring seals on the plugs for damage. Remove
spring (23), piston (22) and valve spool (20) from the dump valve body.
11. Remove plug (19) and inspect the O-ring seals. Remove screen plug (21) from valve spool
(20).
12. Remove plug (18) and inspect the O-ring seal.
13. Remove allen head bolts (25) and (26) to separate manifold (28) from valve body (27).
14. Remove spacer plate (29) from manifold (28).
15. Remove and inspect seal (30). Remove two dowels (31) from the manifold (28).
3/8
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. 16. Turn manifold (26) over and remove seal (32).
17. Remove retainer ring (33) and then remove flow valve (34).
18. Turn valve body (27) over. Remove seal (35), retainer (36) and spring (37) from the backside
of valve body (27).
19. Remove plugs (46) and remove valve spools (47) and springs (39). Remove slugs (48) and
slug (40).
20. Remove plugs (45) and remove springs (44) and slugs (42). Remove selector valve spool (43)
and valve spools (41) from the valve body.
21. Remove solenoid valve assemblies (38) and (49) from the valve body.
4/8
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. 22. Remove ball, seat and spring assembly (54) from slug (40). Remove retainer ring (50), spacer
(55) and spool (56) from valve spool (43). Remove screen plug (51) from spool (56). Remove slug
(52) from spool (43). Remove slug (53) from spool (43).
NOTE: The following steps are for the assembly of the transmission control valve.
23. Install slug (53) and slug (52) in spool (43). Install screen plug (51) in spool (56). Install spool
(56), spacer (55) and retainer ring (50) in valve spool (43).
24. Install solenoid valve assemblies (38) and (49) in valve body (27). Tighten the solenoid
assemblies to a torque of 50 ± 5 N·m (37 ± 4 lb ft).
25. Install valve spools (41) selector valve spool (43) in the valve body.
26. Install slugs (42), springs (44) and plugs (45) in the valve body.
27. Install valve spools (47), slugs (48) slug (40), springs (39) and plugs (46) in the valve body.
Tighten the smaller plugs in numbers (45) and (46) to a torque of 37 ± 3 N·m (27 ± 2 lb ft.).
Tighten the larger plugs in numbers (45) and (46) to a torque of 75 ± 10 N·m (55 ± 7 lb ft).
28. Turn valve body (27) over and install spring (37), retainer (36) and seal (35).
5/8
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. 29. Install flow valve (34) and retainer ring (33) in manifold (28).
30. Install seal (32).
31. Install dowels (31) and seal (30) in manifold (28).
32. Install spacer plate (29) on the manifold.
33. Connect manifold (28) valve body (27) with allen head bolts (25) and (26).
6/8
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. 34. Install O-ring seal on plug (18) and then install plug (18) in the dump valve body. Tighten plug
(18) to a torque of 14 ± 2 N·m (10 ± 1 lb ft).
35. Install plugs (13) and (17) in the dump valve body. Install plug (19) in the valve body. Install
screen plug (21) in valve spool (20). Install valve spool (20), piston (22) and spring (23) in the
valve body. Install plug (24).
36. Install valve spool (14) and spring (15) in the valve body. Install plug (16). Tighten plugs (17)
and (24) to a torque of 37 ± 5 N·m (27 ± 4 lb ft). Tighten plugs (13) and (16) to a torque 25 ± 4
N·m (18 ± 3 lb ft).
37. Install rubber seal (12) on the backside of the dump valve.
38. Install O-ring seal (11) and seal (10) on the dump valve manifold.
39. Install dowels (8) manifold plate (9).
40. Install dump valve (6) on the transmission control valve body with allen head bolt (7).
7/8
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. 41. Install transmission control valve body (1) on the transmission with seventeen hex head bolts
(5).
42. Install wiring harness (4) on the transmission control valve body. Install wire clamp (3).
43. Connect five wire connectors (2) to the transmission control valve body.
42. Remove the transmission assembly from tool (A).
End By:
a. connection of transmission to engine
b. install engine, transmission and transfer gears
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 10 09:58:03 UTC+0800 2021
8/8
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924F WHEEL LOADER 6MN
Configuration: 924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine
Disassembly and Assembly
924F WHEEL LOADER AND IT24F INTEGRATED TOOLCARRIER POWER TRA
Media Number -SENR6726-03 Publication Date -01/04/2006 Date Updated -09/03/2011
SENR67260019
Rim & Tire (Front & Rear)
SMCS - 4202-010
Remove & Install Rim & Tire (Front & Rear)
1. Remove fender (1) so tire and rim can be removed.
1/2
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. 2. Support lift arms using tooling (B). Support frame with tooling (A). Support tire and rim with
straps as shown. Remove bolts (2) and remove tire and rim. Weight of tire and rim assembly 204
kg (450 lb).
NOTE: Install in the reverse order.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Feb 10 09:58:50 UTC+0800 2021
2/2
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 924F WHEEL LOADER 6MN
Configuration: 924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine
Disassembly and Assembly
924F WHEEL LOADER AND IT24F INTEGRATED TOOLCARRIER POWER TRA
Media Number -SENR6726-03 Publication Date -01/04/2006 Date Updated -09/03/2011
SENR67260020
Duo-Cone Seals (Conventional & Inverted)
SMCS - 7561-016
Assembly & Installation Of Conventional Duo-Cone Seals
Introduction
This instruction gives the procedure for installing Conventional Duo-Cone Seals
It is most important that correct assembly and installation procedures are followed when Duo-
Cone Seals are used. Many of the Duo-Cone Seal failures are the direct result of one or more
mistakes made during assembly or installation of the seal components.
(1) Seal
(2) Rubber toric Ring
(3) Housing retaining lip
(4) Housing ramp
(5) Seal ring housing
1/16
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. (6) Seal ring face
(7) Seal ring ramp
(8) Seal ring retaining lip
(9) Installation tool
1. Remove any oil film, dust or other foreign matter from toric rubber rings (2) and from ramps (4)
and (7) and lips (3) and (8) of both seal rings (1) and housings (5). Use isopropyl alcohol and
clean cloth or paper towels for wiping.
NOTICE
Never permit oil to get on the toric rings or ramps before both seal
rings are put together in their final assembled position (Step 10).
Avoid prolonged skin contact with isopropyl alcohol. Avoid breathing
the vapors in enclosed areas without adequate ventilation and do not
smoke. Do not use near open flame or welding operations or other
heated surfaces exceeding 482°C (900°F).
2/16
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. 2. Put toric ring (2) on seal ring (1), at the bottom of seal ring ramp (7) and against retaining lip
(8).
NOTICE
Make sure that toric ring (2) is straight on seal ring (1) and is not
twisted. Be careful when you work on the rubber toric ring. Nicks, cuts
and scratches can cause leaks.
3/16
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. 3. Put installation tool (9) onto seal ring (1) with toric ring (2). Lower the rings into a container
with isopropyl alcohol until all surfaces of toric ring (2) are wet.
NOTICE
Do not use Stanisol or any other liquid that leaves an oil film or does
not evaporate quickly.
4. With all surfaces of toric ring (2) wet, use installation tool (9) to position seal ring (1) and toric
ring (2) squarely against housing (5) as shown. Use sudden and even pressure to pop (push) toric
ring (2) under retaining lip (3) of housing (5).
4/16
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. 5. Check assembled height (A) in at least four places, 90 degrees apart. The difference in height
around the ring must not be more than 1 mm (.04 in).
6. If small adjustments are necessary, do not push directly on seal ring (1); use installation tool (9).
7. Toric ring (2) can twist if it is not wet all around during installation or if there are burrs or fins
on retaining lip (3) of housing (5).
NOTICE
Misalignment, twists and bulges of the toric ring will cause Duo-Cone
Seal failures. If correct installation is not obvious, remove seal from
housing and repeat Steps 3 thru 6.
IMPORTANT: Toric rings (2) must never slip on the ramps of either seal rings (1) or seal ring
housings (5). To prevent slippage, wait a minimum of two minutes to let the isopropyl alcohol
evaporate before further assembly. Once correctly in place, the toric ring must roll on the ramps
only.
5/16
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
28. 8. Wipe seal faces (6) of seal rings (1) clean. Use a lint free cloth or paper towel. No particles of
any kind are permissible on the sealing surfaces. Even a small piece from a paper towel can hold
the seal faces apart and cause leakage.
6/16
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
29. 9. Put a thin film of clean oil on the seal faces. Use an applicator, a disposable tissue or a clean
finger to distribute the oil evenly. Be careful not to get any oil on the rubber toric rings.
10. Make sure both housings (5) are in correct alignment and are concentric. Move the parts
slowly and carefully toward each other.
NOTICE
Do not slam seals together. High impact can scratch or break the seal
components.
11. Once in place, fasten all parts tightly.
Assembly & Installation Of Inverted Duo-Cone Seals
Introduction
This instruction gives the procedure for installing Inverted Duo-Cone Seals
Reference: Special Instruction Forms SMHS8482-01, SMHS8484-01 and SMHS8689.
It is most important that correct assembly and installation procedures are followed when Duo-
Cone Seals are used. Many of the Duo-Cone Seal failures are the direct result of one or more
mistakes made during assembly or installation of the seal components.
7/16
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
30. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
31. (1) Shaft
(2) Shaft seal ring
(3) Rubber toric
(4) Toric stabilizer
(5) Shaft ramp
(6) Seal ring retaining lip
(7) Seal ring ramp
(8) ring ramp
(8) Seal ring face
(9) Installation tool
(10) Retainer
(11) Retainer seal ring
(12) Rubber O-ring
1. Remove any oil film, dust or other foreign matter from rubber toric (3), and from ramps (5) and
(7) and lip (6) of shaft seal ring (2) and shaft (1). Use isopropyl alcohol and a clean cloth or paper
towels for wiping.
IMPORTANT: Never permit oil to get on rubber toric (3), shaft ramp (5) or seal ring ramp (7)
before both seal rings are put together in their final assembled position (Step 14).
Avoid prolonged skin contact with isopropyl alcohol. Avoid breathing
the vapors in enclosed areas without adequate ventilation and do not
smoke. Do not use near open flame or welding operations or other
heated surfaces exceeding 482° C (900° F).
8/16
924F Wheel Loader 6MN00001-UP (MACHINE) POWERED BY 3114 Engine(SEBP...
2021/2/10
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...