This document provides instructions for removing and installing various components of the power train system on 120H and 135H Motor Graders, including the parking brake, tandem drive housings, drive sprockets, and final drives. The instructions describe disconnecting transmission lines, draining oil, and removing/installing specific parts like housings, sprockets, seals and bolts using numbered steps and references to tools. Safety precautions are provided to release air pressure before disconnecting lines and avoid burns from hot oil.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar cat 120 h es motor grader (prefix 9yr) service repair manual (9yr...fjskekdmjekm
This document provides instructions for removing and installing various components of the power train system for a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The steps include draining transmission oil, removing guards and housing components, and installing seals, plates, and housings back onto the transmission. Special tools are required for some removal and installation tasks. Safety precautions are noted such as releasing air pressure before disconnecting lines.
Caterpillar cat 140 h motor grader (prefix xzh) service repair manual (xzh000...fusjejfksemem
The document provides instructions for removing the parking brake from a 140H Motor Grader. It is a 26 step process that includes draining transmission oil, removing guards and universal joints, releasing air pressure, and removing bolts, plugs, seals, springs, discs, and other components from the parking brake housing and transmission. Tools required include a transmission jack. Precautions are provided regarding cleaning components and plugging openings to prevent contamination during removal.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fjjsjeskkekem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fujsjefjskekmem
This document provides instructions for disassembling and assembling the brake and wheel spindle housings, and removing and installing the differential drive shaft, on a 120H Motor Grader. It describes removing components like guards, bolts, washers, universal joint groups, yokes, and seals. It then describes assembling components in reverse order and provides torque specifications for bolts. The overall document provides a technical service repair manual for work on specific power train components of the 120H Motor Grader.
Caterpillar cat 135 h na motor grader (prefix 3yk) service repair manual (3yk...udfjjsjekdkdmm
This document provides instructions for removing and installing various components of the brake and drivetrain systems on a Caterpillar 135H motor grader, including:
- Removing and installing brake and wheel spindle housings.
- Removing and installing the differential drive shaft.
- Removing the parking brake by draining transmission oil, removing guards and joints, releasing air pressure, and removing mounting bolts.
Caterpillar cat 955 l track loader (prefix 13x) service repair manual (13x000...udfjjjskekdme
This document provides instructions for disassembling and assembling various components of a Caterpillar 3304 vehicular engine used in a 955L track loader, including pistons, valves, cylinder liners, and more. The document outlines the start and end steps for removing and installing each component, and lists the specific procedures to disassemble, inspect, and reassemble the engine parts.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjfjkskefsem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar cat 120 h es motor grader (prefix 9yr) service repair manual (9yr...fjskekdmjekm
This document provides instructions for removing and installing various components of the power train system for a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The steps include draining transmission oil, removing guards and housing components, and installing seals, plates, and housings back onto the transmission. Special tools are required for some removal and installation tasks. Safety precautions are noted such as releasing air pressure before disconnecting lines.
Caterpillar cat 140 h motor grader (prefix xzh) service repair manual (xzh000...fusjejfksemem
The document provides instructions for removing the parking brake from a 140H Motor Grader. It is a 26 step process that includes draining transmission oil, removing guards and universal joints, releasing air pressure, and removing bolts, plugs, seals, springs, discs, and other components from the parking brake housing and transmission. Tools required include a transmission jack. Precautions are provided regarding cleaning components and plugging openings to prevent contamination during removal.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fjjsjeskkekem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fujsjefjskekmem
This document provides instructions for disassembling and assembling the brake and wheel spindle housings, and removing and installing the differential drive shaft, on a 120H Motor Grader. It describes removing components like guards, bolts, washers, universal joint groups, yokes, and seals. It then describes assembling components in reverse order and provides torque specifications for bolts. The overall document provides a technical service repair manual for work on specific power train components of the 120H Motor Grader.
Caterpillar cat 135 h na motor grader (prefix 3yk) service repair manual (3yk...udfjjsjekdkdmm
This document provides instructions for removing and installing various components of the brake and drivetrain systems on a Caterpillar 135H motor grader, including:
- Removing and installing brake and wheel spindle housings.
- Removing and installing the differential drive shaft.
- Removing the parking brake by draining transmission oil, removing guards and joints, releasing air pressure, and removing mounting bolts.
Caterpillar cat 955 l track loader (prefix 13x) service repair manual (13x000...udfjjjskekdme
This document provides instructions for disassembling and assembling various components of a Caterpillar 3304 vehicular engine used in a 955L track loader, including pistons, valves, cylinder liners, and more. The document outlines the start and end steps for removing and installing each component, and lists the specific procedures to disassemble, inspect, and reassemble the engine parts.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjfjkskefsem
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fhsejkdkmen
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjefksemm
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...regdfcgvdgvf
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fujsjekkekmme
This document provides instructions for removing and installing various components of the power train system on a 135H Motor Grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. It describes disconnecting transmission lines and air lines, draining transmission oil, and removing and installing various components using specialized tools while taking safety precautions. Torque specifications are provided for reinstalling components.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...ufuusjejfjkse
This document provides instructions for removing and installing the parking brake and tandem drive housings on a 135H Motor Grader. The parking brake removal process involves draining transmission fluid, removing guards, disconnecting air and drive lines, and removing housing components. Reinstallation follows the removal process in reverse order. Tandem drive housing removal requires disconnecting air lines, attaching lifting chains, and removing housing bolts before lifting the housing off. Reinstallation positions the housing and secures it with thread locked bolts and reconnected air lines. Safety precautions are noted regarding hot fluids, pressurized air, and heavy component lifting.
Caterpillar cat 135 h motor grader (prefix 7mm) service repair manual (7mm000...fhshefjjskefkem
This document provides instructions for removing and installing the parking brake and tandem drive housings on a 135H Motor Grader. The parking brake removal process involves draining transmission fluid, removing guards, disconnecting air and drive lines, and removing housing components. Reinstallation follows the removal process in reverse order. Tandem drive housing removal requires disconnecting air lines, attaching lifting chains, and removing housing bolts before lifting the housing off. Reinstallation positions the housing and secures it with thread locked bolts and reconnected air lines. Safety precautions are noted regarding hot fluids, pressurized air, and heavy component lifting.
Caterpillar cat 120 h es motor grader (prefix 9yr) service repair manual (9yr...f9oseikkdks
This document provides instructions for removing and installing various components of the power train system for a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The steps include draining transmission oil, removing guards and housing components, and installing seals, plates, and housings back onto the transmission. Special tools are required for some removal and installation tasks. Safety precautions are noted such as releasing air pressure before disconnecting lines.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...dkdmidkkdk
The document provides instructions for removing and installing various components of the power train on a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The procedures describe draining transmission oil, removing guards and housings, and installing seals, plates, and bolts in the specified order and with proper torque specifications. Safety precautions are provided, such as releasing air pressure from lines and tanks before disconnection.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjjsekkdmme
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar Cat 120H Motor Grader (Prefix 2AN) Service Repair Manual Instant ...idksmmdmdm
This document provides instructions for removing and installing various components related to the brake and wheel systems of a 120H Motor Grader, including brake and wheel spindle housings, the differential drive shaft, and the parking brake. The instructions are broken down into clear steps with diagrams to identify specific parts. Safety precautions are provided at the beginning regarding releasing air pressure and handling hot oil.
Caterpillar Cat 120H Motor Grader (Prefix 2AN) Service Repair Manual Instant ...jkdkkdsmmd
This document provides instructions for removing and installing a differential drive shaft on a 120H Motor Grader. It describes disconnecting the universal joint group between the differential and transmission, removing the yokes from each end, and reversing the process to install the differential drive shaft. Safety precautions are listed at the beginning such as engaging the park brake and chocking the tires. Detailed steps and diagrams are provided to guide the process.
Caterpillar Cat 120H Motor Grader (Prefix 2AN) Service Repair Manual (2AN0000...fujskkmdmdm
This document provides instructions for removing and installing a differential drive shaft on a 120H Motor Grader. It describes disconnecting the universal joint group between the differential and transmission, and removing the yokes from the differential and transmission. Steps are provided for installing the differential drive shaft in reverse order.
Caterpillar Cat 120H Motor Grader (Prefix 2AN) Service Repair Manual Instant ...hean57759707
This document provides instructions for removing and installing various components related to the brake and wheel systems of a 120H Motor Grader, including brake and wheel spindle housings, the differential drive shaft, and the parking brake. The instructions are broken down into clear steps with diagrams to identify specific parts. Safety precautions are provided at the beginning regarding releasing air pressure and handling hot oil.
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The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r960 demolition 1465 hydraulic excavator service repair manualdufjdjskkemm
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The document is a service manual for Liebherr hydraulic excavators that contains:
1. Technical data, design descriptions, and service/setup instructions for maintenance and repairs.
2. Sections covering the engine, hydraulic and electrical systems, swing gear, track components and other parts.
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The manual is intended to assist customer support but does not replace technical training. It includes schematics, diagrams and detailed views of machine units.
Jcb 10 tft dumper service repair manual sn from grn1313 to grn1313dufjdjskkemm
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This service manual provides instructions for servicing the backhoe loader models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The sample document focuses on servicing the crankshaft and main bearings of the engine. It provides details on lubrication, inspection procedures, removing and installing the crankshaft, installing new main bearing shells, checking clearances, and required torque specifications.
Jcb 4 cx backhoe loader service repair manual sn from 2254521 — 2274521dufjdjskkemm
This service manual provides instructions for servicing backhoe loaders models 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, and specifications for maintenance, repairs, and inspections. Safety precautions are emphasized throughout requiring technicians to fully understand instructions before operating or servicing the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 — 2274521dufjdjskkemm
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Caterpillar cat d11 t track type tractor (prefix ama) service repair manual (...dufjdjskkemm
This document provides instructions for disassembling and assembling the torque converter of a D11T track-type tractor. It lists 50 steps for disassembly, including removing bolts, gears, seals, and other components. It then lists 27 steps for assembly, including pressing in bearings, installing seals and rings, and tightening bolts to the specified torques. Proper cleaning of parts and inspection for wear are emphasized throughout.
Caterpillar cat d6 h track type tractor (prefix 4yf) service repair manual (4...dufjdjskkemm
1. The document provides instructions for separating, connecting, disassembling, and assembling the track on a D6H track-type tractor.
2. Key steps include loosening the track adjuster to release grease and separate the track, connecting it using a chain pulled by another vehicle, and ensuring the master link is securely bolted with the specified torque.
3. Detailed procedures are given for removing individual track links, pins, and bushings, as well as pressing new bushings into links and reassembling the track section. Proper lubrication and force limits are noted to prevent damage.
Liebherr r906 1449 classic hydraulic excavator service repair manualdufjdjskkemm
The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical specifications, maintenance guidelines, and instructions for repairing and servicing various engine, hydraulic, electrical, and other components of the excavators. The manual is intended to assist customer support services and includes symbols to identify safety warnings and notes for procedures. It also provides guidelines for how the manual is structured and indexed.
Liebherr lh110 m 1227 (tier4f) hydraulic excavator service repair manualdufjdjskkemm
The document is a technical manual that discusses the mounting of standard and fine thread clamping nuts, and mounting clamping nuts on suspensions with swing brakes. It includes figures showing the components of differential cylinders and shock absorbers, and tables listing recommended corrosion inhibitors and base coats and paints from Liebherr. The manual instructs the reader to click on a link to access the complete manual.
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Ever been troubled by the blinking sign and didn’t know what to do?
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 135H MOTOR GRADER 7MM
Configuration: 135H Motor Grader 7MM00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
120H & 135H MOTOR GRADERS POWER TRAIN
Media Number -SENR8543-02 Publication Date -01/09/2004 Date Updated -25/08/2009
SENR85430006
Parking Brake
SMCS - 4267-011; 4267-012
Remove Parking Brake
Be cautious of hot oil when draining the oil from the transmission and
when disconnection and transmission oil lines Hot oil can cause burns.
Stay clear of any oil that may spill during disconnected of transmission
oil lines or draining of oil.
1. Drain the transmission oil in a suitable container for storage or disposal. The capacity of the
power train system on the 120H and 135H Motor Graders is 47 Liters (50 qt).
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3. 2. Remove bolts (1), the washers, bolts (2) and the washers from two guards (3). Remove two
guard (3) from the front of the transmission.
3. Remove four bolts (4), the nuts, four bolts (5) and the washers from universal joint group (6).
Remove universal joint group (6) from the shaft.
Do not disconnect any air line from the machine until all the air
pressure in the air tank is to zero. Release air pressure from the air tank
by loosening the bleed valves. The bleed valves are underneath the rear
bumper on the sides of the air tank.
4. Release the air pressure from the air tank.
5. Disconnect air line (8) from the parking brake housing.
6. Remove bolt (9) and the washer that hold yoke (10) to the transmission shaft.
7. Remove yoke (10) and its O-ring seal from the transmission shaft.
8. Remove yoke (7) from the differential.
9. Remove all but two of bolts (11) from parking brake housing (12). Leave one bolt at the top and
bolt at the bottom of parking brake housing (12).
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4. 10. Attach Tooling (A) to parking brake housing (12).
11. Remove remaining bolts (11) from parking brake housing (12). Remove parking brake
housing (12) from the transmission.
12. Remove plug (13) and O-ring seal (14) from parking brake housing (12).
13. Remove plug (15) and O-ring seal (16) from parking brake housing (12).
14. Remove six bolts (19) and the washers from piston (17). Remove piston (17) from parking
brake housing (12).
15. Remove O-ring seal (18) from parking brake housing (12).
16. Remove plug (20) from piston (17).
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5. 17. Turn piston (17) over 180 degrees. Separate piston (21) from piston (17).
18. Remove O-ring seal (22) from piston (21).
19. Remove twenty springs (23) and twenty springs (24) from parking brake housing (12).
20. Remove O-ring seal (25) from parking brake housing (12).
21. Remove lip seal (26) from parking brake housing (12).
22. Remove O-ring seal (27) from parking brake housing (12).
23. Remove O-ring seal (28) from parking brake housing (12).
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6. 24. Remove six clutch plates (29) and five friction discs (30) from the transmission.
25. Remove six reaction dowels (31) from the transmission.
26. Remove clutch hub (32) from the transmission.
Install Parking Brake
NOTE: During the installation of the parking brake, check the condition of all of the O-ring seals
used in the assembly. If any of these seals are damaged, use new parts for replacement.
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7. 1. Install clutch hub (32) to the transmission.
2. Install six reaction dowels (31) in the transmission.
3. Starting with a clutch plate, install six clutch plates (29) and five friction disc (30) in the
transmission.
4. Install lip seal (26) to the parking brake housing (12). The sealing lip must face toward the
transmission side of the parking brake housing. Lubricate the lip of the lip seal with clean
transmission oil.
5. Install O-ring seal (27) in parking brake housing (12). Lightly lubricate O-ring seal (27) with
clean transmission oil.
6. Install O-ring seal (28) in parking brake housing (12).
7. Install O-ring seal (25) to parking brake housing (12). Lightly lubricate O-ring seal (25) with
clean transmission oil.
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8. 8. Install twenty springs (23) and twenty springs (24) in parking brake housing (12).
9. Install O-ring seal (22) to piston (21). Lightly lubricate O-ring seal (22) with clean transmission
oil.
10. Install piston (21) in piston (17).
11. Install plug (20) in piston (17).
12. Install piston (17) in parking brake housing (12). Install six bolts (19) and the washers that
hold piston (17) to parking brake housing (12).
13. Install O-ring seal (18) in parking brake housing (12).
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9. 14. Install O-ring seal (16) on plug (15). Install plug (15) in parking brake housing (12).
15. Install O-ring seal (14) on plug (13). Install plug (13) in parking brake housing (12).
16. Install Tooling (A) to parking brake housing (12).
17. Position parking brake housing (12) to the transmission.
18. Install bolts (11) that hold parking brake housing (12) to the transmission.
19. Remove Tooling (A) from parking brake housing (12).
20. Install yoke (10) with its O-ring seal to the transmission shaft.
21. Install bolt (9) and the washer that hold yoke (10) to the transmission shaft. Tighten bolt (9) to
a torque of 120 ± 20 N·m (90 ± 15 lb ft).
22. Install yoke (7) to the differential.
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10. 23. Position universal joint group (6) to the drive shaft. Install bolts (4), the nuts, bolts (5) and the
washers that hold universal joint group (6) the drive shaft. Tighten bolts (4) and (5) to a torque of
160 ± 25 N·m (120 ± 18 lb ft).
24. Connect air line (8) to its fitting on parking brake housing (12).
25. Position two guards (3) to the front of parking brake housing (12). Install bolts and washer (1)
that hold two guards (3) together. Install bolts and washers (2) that hold the guards to the front of
parking brake housing (12).
26. Fill the transmission with oil to the proper level. Refer to the "Operations and Maintenance
Manual" for the proper procedure of filling the transmission.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 10 18:58:21 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 135H MOTOR GRADER 7MM
Configuration: 135H Motor Grader 7MM00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
120H & 135H MOTOR GRADERS POWER TRAIN
Media Number -SENR8543-02 Publication Date -01/09/2004 Date Updated -25/08/2009
SENR85430007
Tandem Drive Housings
SMCS - 4064-010
Remove & Install Tandem Drive Housings
Start By:
a. remove drive chains
Do not disconnect any air line from the machine until all the air
pressure in the air tank is to zero. Release air pressure from the air tank
by loosening the bleed valves. The bleed valves are underneath the rear
bumper on the sides of the air tank.
1. Disconnect air line (1) from the junction block.
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12. 2. Attach chains and a hoist to tandem drive housing (2). Install Tooling (A) on the brake and
wheel spindle housing and to the hoist.
Back Side Of Tandem Drive Housing
3. Remove bolts and washers (3) that hold tandem drive housing (2) to final drive (4).
4. Remove tandem drive housing (2). The weight of tandem drive housing (2) is 594 kg (1310 lb).
NOTE: The following steps are for the installation of the tandem drive housings.
5. Attach chains and a hoist to tandem drive housing (2). Install Tooling (A) on the brake and
wheel spindle housing and to the hoist. Position the tandem drive housing to the final drive.
6. Apply 9S-3263 Thread Lock Compound on bolts (3). Install bolts and washers (3) to final drive
(4) and tandem drive housing (2). Do not use the four corner bolts to pull the final drive housing
and tandem into initial contact. Then tighten the inner bolts first. Tighten the bolts to a torque of
120 ± 20 N·m (90 ± 15 lb ft) on 120H Motor Graders and 240 ± 40 N·m (175 ± 30 lb ft) on 135H
Motor Graders.
7. Connect air line (1) to the block on tandem drive housing (2).
End By:
a. install drive chains
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 10 18:59:17 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 135H MOTOR GRADER 7MM
Configuration: 135H Motor Grader 7MM00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
120H & 135H MOTOR GRADERS POWER TRAIN
Media Number -SENR8543-02 Publication Date -01/09/2004 Date Updated -25/08/2009
SENR85430008
Drive Sprockets
SMCS - 4072-012; 4072-011
Remove Drive Sprockets
Start By:
a. remove tandem housings
1. Remove bolt (1) and the clamp from spanner nut (2).
2. Use Tool (A) in order to remove spanner nut (2) from the drive sprocket shaft.
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14. 3. Remove sprockets (3) and (4) from the drive sprocket shaft. The weight of each sprocket is 15
kg (33 lb).
Install Drive Sprockets
1. Position sprocket (3) on the drive sprocket shaft with the hub of the sprocket facing away from
the final drives.
2. Position sprocket (4) on the drive sprocket shaft with the hub of the sprocket facing toward the
hub of sprocket (3).
3. Install spanner nut (2) that holds sprockets (4) and (3) on the drive sprocket shaft.
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15. 4. Use Tool (A) in order to tighten spanner nut (2) to the proper torque. The procedure is as
follows:
a. Rotate the shaft and rap the sprockets while tightening nut (2) in order to preload the bearings.
Tighten nut (2) to a torque of 12 ± 1 N·m (100 ± 10 lb in).
b. Back the nut off one locking position and rap sprockets. This is done to assure that the bearings
are fully seated.
c. Tighten nut (2) to a final rolling torque of 4 ± 1 N·m (35 ± 10 lb in) above seal drag.
5. Install bolt (1) and the clamp on spanner nut (2).
End By:
a. install tandem housings
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 10 19:00:13 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 135H MOTOR GRADER 7MM
Configuration: 135H Motor Grader 7MM00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
120H & 135H MOTOR GRADERS POWER TRAIN
Media Number -SENR8543-02 Publication Date -01/09/2004 Date Updated -25/08/2009
SENR85430009
Final Drives
SMCS - 4050-015; 4050-016; 4050-010
Remove & Install Final Drives
Start By:
a. remove tandem drive housings
1. Install O.T.C. 1790 Transmission Jack (1) as shown. Secure the jack to final drive (2).
NOTE: It may be necessary to use forcing screws to loosen final drive (2) from the bevel gear case.
2. Remove nuts and washers (3) from the final drive flange.
3. Remove final drive (2) from the bevel gear case. Remove the O-ring seal from the back side of
the final drive flange.
NOTE: The following steps are for installation of the final drives.
4. Check the condition of the O-ring seal that is used behind the back side of the final drive flange. If
the seal is damaged, use a new part for replacement.
5. Install the O-ring seal in the back side of the final drive flange.
6. Install final drive (2) on O.T.C. 1790 Transmission Jack (1). Position final drive (2) to the bevel
gear case.
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17. 7. Install nuts and washers (3) to the final drive flange. Tighten the nuts to a torque of 240 ± 40 N·m
(177 ± 30 lb ft).
End by:
a. install tandem drive housings
Disassemble Final Drives
Start By:
a. remove final drives
1. Remove sun gear shaft (1) from tandem housing assembly (2).
2. Remove planet carrier assembly (3) from tandem housing assembly (2).
3. Remove six bolts (5), the washers and three retainers (6) from the planet carrier assembly (3).
4. Remove three shafts (4) in order to remove three gear assemblies (7) from the planet carrier
assembly (3). Not the location of the components of the gear assemblies for assembly purposes.
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18. 5. Each gear assembly (7) consists of two washers (8), two bearings (9), gear (10) and shaft (4).
6. Remove retaining ring (11) and washer (12) from planet carrier assembly (3).
7. Remove eight bolts and washers (13) and four plates (14) in order to remove ring gear (15).
8. Remove ring gear (15) from tandem housing assembly (2).
9. Remove bolt (18), the washer and lock (16) that hold spanner nut (17) to the drive shaft. Note that
the spline lubrication holes (X) in both sprockets are in alignment.
10. Remove spanner nut (17) from the drive shaft.
11. Remove two sprockets (19) from drive shaft (20). The weight of each sprocket is 15 kg (33 lb).
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19. 12. Remove drive shaft (20) and two bearing cones from tandem housing assembly (2). One bearing
cone will come out with shaft (20). The remaining bearing cone has to be removed from the other
end of tandem housing assembly (2). This will be done during Step 23.
13. Remove bearing cone (21) from the drive shaft (20).
14. Remove 16 bolts and washers (22), retainer (23) and the shim pack (not shown) from tandem
housing assembly (2).
15. Install Tooling (A) and a hoist to tandem housing assembly (25).
16. Remove thrust washer (24) from tandem housing assembly (25).
17. Remove the housing from tandem housing assembly (25).
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. 18. Remove lip seal (26) from tandem housing assembly (25).
19. Remove two wear rings (27) from housing (29).
20. Remove thrust washer (28) from housing (29).
21. Remove bearing cup (30) from housing (29).
22. Remove lip seal (31) from housing (29).
23. Remove inner bearing cup (32) from housing (29).
Assemble Final Drives
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22. NOTE: It is imperative that all power train parts be clean and free of rust before and during
assembly. Parts suspected of poor quality should be verified for conformance before using.
NOTE: Do not use preheating of bearing cones or precooling of bearing cups when you assemble
the final drive unit in a shop. Use a suitable power press to install the cones on shafts and cups in the
housing bores.
NOTE: Preheating or precooling of bearing cones or cups may be used to aid assembly where a
power press is not available. Limit the heating of the cones to 135° C (275° F) for no more than one
hour. It is important to reseat the cone or the cup with a suitable driver after the bearing and adjacent
parts have reached a uniform temperature.
Tandem Housing Assembly
1. Lower the temperature of bearing cup (32) and install it in housing (29). Check for full seating of
the cup with a 0.0005 mm (.0002 in) Feeler Gage.
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23. 2. Place housing (29) in vertical position with the flange down. Install lip seal (31) in housing (29).
The lip of the seal must face outward. Lubricate the sealing lip with the lubricant being sealed.
3. Lower the temperature of bearing cup (30) and install it in housing (29). Check for full seating of
the cup with a 0.0005 mm (.0002 in) Feeler Gage.
4. Coat the surfaces of thrust washer (28) with 6V-4876 Lubricant and install it on housing (29).
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