This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence and torque range, and refastening the oil pan. Tools include link brackets for lifting and Loctite for sealing.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
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IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
2. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740B EJECTOR TRUCK L4F
Configuration: 740B Ejector Articulated Truck L4F00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i05025929
Flywheel Housing - Remove and Install - Equipped with Rear
Power Take-Off
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
Start By:
a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
b. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove".
c. Remove the rear power take-off (RPTO). Refer to Disassembly and Assembly, "Rear Power
Take-Off (RPTO) - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01008304
1. Remove bolts (1) that fasten the engine oil pan to flywheel housing (2).
Illustration 2 g01050505
2. Install Tooling (A) and a suitable lifting device on flywheel housing (2). The weight of
flywheel housing (2) is approximately 134 kg (295 lb).
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4. 3. Remove bolts (3). Remove flywheel housing (2) and the gasket from the cylinder block.
4. Remove baffle (4) from the flywheel housing.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
B - Loctite 5900 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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5. Illustration 3 g01050429
1. Install baffle (4) with the notch in the 3 o'clock position. The forward edge of the baffle
must contact the flywheel housing.
Illustration 4 g01044382
2. Install Tooling (A) and a suitable lifting device on flywheel housing (2). The weight of
flywheel housing (2) is approximately 134 kg (295 lb).
3. Position the gasket on the locating dowels of the rear face of the cylinder block. Apply
Tooling (B) to the bottom of the flywheel housing in order to fill the space at the cylinder
block, the flywheel housing, and the engine oil pan.
4. Position flywheel housing (2) on the cylinder block. Install bolts (3).
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6. Illustration 5 g01044328
5. Tighten the bolts, as follows:
a. In a numerical sequence, tighten bolt 1 through bolt 9 to a torque of 100 ± 30 N·m
(74 ± 22 lb ft).
b. In a numerical sequence, tighten bolt 10 through bolt 23 to a torque of 40 ± 10 N·m
(30 ± 7 lb ft).
c. In a numerical sequence, tighten bolt 1 through bolt 9 to a torque of 135 ± 20 N·m
(100 ± 15 lb ft).
d. In a numerical sequence, tighten bolt 10 through bolt 23 to a torque of 55 ± 10 N·m
(41 ± 7 lb ft).
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7. Illustration 6 g01008304
6. Install bolts (1) that fasten the engine oil pan to flywheel housing (2).
End By:
a. Install the rear power take-off (RPTO). Refer to Disassembly and Assembly, "Rear Power
Take-Off (RPTO) - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
c. Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 10 16:03:08 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740B EJECTOR TRUCK L4F
Configuration: 740B Ejector Articulated Truck L4F00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i05025950
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
Start By:
a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
b. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g01008304
1. Remove bolts (1) that fasten the engine oil pan to flywheel housing (2).
Illustration 2 g01008080
2. Install Tooling (A) and a suitable lifting device on flywheel housing (2). The weight of
flywheel housing (2) is approximately 35 kg (77 lb).
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10. 3. Remove bolts (3). Remove flywheel housing (2) and the seals from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
B - Loctite 5900 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01008080
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11. 1. Install Tooling (A) and a suitable lifting device on flywheel housing (2). The weight of
flywheel housing (2) is approximately 35 kg (77 lb).
2. Install the seals in flywheel housing (2).
3. Apply Tooling (B) to the bottom of the flywheel housing in order to fill the space at the
cylinder block, the flywheel housing, and the engine oil pan.
4. Position flywheel housing (2) on the cylinder block. Install bolts (3).
Illustration 4 g01044523
5. Tighten the bolts, as follows:
a. In a numerical sequence, tighten Bolt (1) through Bolt (9) to a torque of
100 ± 20 N·m (74 ± 15 lb ft).
b. In a numerical sequence, tighten Bolt (10) through Bolt (24) to a torque of
40 ± 10 N·m (30 ± 7 lb ft).
c. In a numerical sequence, tighten Bolt (1) through Bolt (9) to a torque of
135 ± 20 N·m (100 ± 15 lb ft).
d. In a numerical sequence, tighten Bolt (10) through Bolt (24) to a torque of
55 ± 10 N·m (40 ± 7 lb ft).
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12. Illustration 5 g01008304
6. Install bolts (1) that fasten the engine oil pan to flywheel housing (2).
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 10 16:04:04 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740B EJECTOR TRUCK L4F
Configuration: 740B Ejector Articulated Truck L4F00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210213
Rear Power Take-Off (RPTO) - Remove - If Equipped
SMCS - 1165-011-RE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01115921
1. Remove bolts (1). Remove adapters (2) and the O-ring seals from the flywheel housing.
2. Remove bolts (3). Remove retainer assemblies (4). Remove idler gears (5).
Illustration 2 g01134262
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15. 3. Remove gear assembly (6) and gear assembly (7) from the flywheel housing.
Illustration 3 g01134263
4. Use Tooling (A) to remove sleeve bearing (8) from adapter (2).
Illustration 4 g01134250
5. Remove bolts and cover (9) from the back side of the flywheel housing. Use Tooling (A) to
remove sleeve bearing (11) from the flywheel housing.
6. Remove bolts and cover (10) from the back side of the flywheel housing. Use Tooling (A)
to remove sleeve bearing (12) from the flywheel housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Fri Jan 10 16:05:00 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740B EJECTOR TRUCK L4F
Configuration: 740B Ejector Articulated Truck L4F00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i07435098
Rear Power Take-Off (RPTO) - Install - If Equipped
SMCS - 1165-012-RE
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 1 g01134277
1. Install sleeve bearing (12) in the flywheel housing with Tooling (A). The split in the sleeve
bearing should be located at Angle (Y), which is 15 ± 1 degrees from the vertical centerline.
The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm (0.08 ± 0.02 inch).
2. Install cover (10) and the bolts on the back side of the flywheel housing.
Illustration 2 g01134279
3. Install sleeve bearing (11) in the flywheel housing with Tooling (A). The split in the sleeve
bearing should be located at Angle (X), which is 15 ± 1 degrees from the horizontal
centerline. The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm
(0.08 ± 0.02 inch).
4. Install cover (9) and the bolts on the back side of the flywheel housing.
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18. Illustration 3 g01134263
5. Use Tooling (A) and install sleeve bearing (8) in adapter (2). Install the O-ring seal on the
adapter.
Illustration 4 g01134262
6. Position gear assembly (6) and gear assembly (7) in the flywheel housing.
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19. Illustration 5 g01115921
7. Position idler gears (5) and retainer assemblies (4). Install bolts (3). Tighten bolts (3) to a
torque of 100 ± 20 N·m (74 ± 15 lb ft).
8. Lubricate the O-ring seal on the adapters with clean engine oil. Position adapters (2) on the
flywheel housing and install bolts (1).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 10 16:05:55 UTC+0800 2020
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740B EJECTOR TRUCK L4F
Configuration: 740B Ejector Articulated Truck L4F00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i05009357
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure Type 1
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g01044774
1. Remove one bolt (4). Install Tooling (B) and a suitable lifting device to vibration damper
(3) and crankshaft pulley (1). The weight of vibration damper (3) and crankshaft pulley (1)
is approximately 57 kg (125 lb).
2. Remove one bolt (2). Install Tooling (A).
3. Remove remaining bolts (2). Remove vibration damper (3) and crankshaft pulley (1) from
the crankshaft.
4. Remove bolts (4). Remove spacer (5). Remove vibration damper (3) from crankshaft pulley
(1). The weight of vibration damper (3) is approximately 34 kg (75 lb).
Installation Procedure Type 1
Table 2
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
B 138-7575 Link Bracket 1
C 4C-5592 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. NOTICE
Thoroughly inspect the viscous damper for signs of leakage or for signs
of a dented (damaged) case. Either of these conditions can cause the
weight to make contact with the case. This can affect the viscous
damper's operation.
Illustration 2 g01044774
1. Position vibration damper (3) on crankshaft pulley (1). The weight of vibration damper (3)
is approximately 34 kg (75 lb).
2. Install spacer (5) on the vibration damper. Install bolts (4) and tighten the bolts to a torque
of 135 ± 20 N·m (100 ± 15 lb ft).
3. Install Tooling (B) and a suitable lifting device on vibration damper (3) and crankshaft
pulley (1). The weight of vibration damper (3) and crankshaft pulley (1) is approximately
57 kg (125 lb). Install the vibration damper and the crankshaft pulley on Tooling (A).
4. Apply Tooling (C) to bolts (2). Install the bolts. Remove Tooling (A) and install the
remaining bolts. Tighten the bolts to a torque of 215 ± 40 N·m (159 ± 30 lb ft).
Removal Procedure Type 2
Table 3
Required Tools
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24. Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
Illustration 3 g03181887
1. Remove pulley (1) and the belt. Refer to Belt Tensioner - Remove and Install.
Illustration 4 g03181936
2. Remove one bolt (2). Install Tooling (A) and a suitable lifting device to vibration damper
(4). Remove bolts (2), spacer (3), and vibration damper (4). The weight of vibration damper
(4) is approximately 13.7 kg (30.22 lb).
Installation Procedure Type 2
Table 4
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
C 4C-5592 Anti-Seize Compound 1
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