This document provides instructions for removing and assembling the ejector blade floor rollers and carriage of a 740 Ejector Articulated Truck. It describes the required tools and parts, safety considerations, and multi-step procedures involving loosening bolts, installing brackets and jacks, and adjusting components. The goal is to achieve maximum clearance between the ejector pitch rollers and truck body for removal of the carriage.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
The document provides instructions for installing and removing the ejector blade carriage on a 740 Ejector Articulated Truck. It describes using lifting equipment and blocking to safely handle the heavy carriage component. The 15-step removal procedure includes loosening lock rings to raise the ejector pitch rollers, removing mounting bolts and spacers, and lifting out the carriage. The 10-step installation is the reverse of removal. Cleanliness is emphasized to prevent dirt entry into mechanical parts.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
This document provides instructions for removing and installing the ejector blade carriage on a 740 Ejector Articulated Truck. The 15-step removal process includes lowering the tailgate, loosening rings to achieve maximum clearance of the ejector pitch rollers, and removing bolts and a cover. The 8-step installation process requires lifting the carriage assembly with a hoist, installing shims and bolts, and adjusting the ejector blade clearance. Safety precautions are provided to prevent injury when lifting heavy components.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body and adjusting clearances.
3) Removing the ejector blade carriage in 10 steps requiring tools including brackets and forcing bolts, and noting washers for reinstallation.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body using adjustment bolts and checking clearance with a feeler gauge.
3) Removing the ejector blade carriage in 10 steps requiring lifting equipment and tooling, noting washers and bolts for reinstallation.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body and adjusting clearances.
3) Removing the ejector blade carriage in 10 steps requiring tools including brackets and forcing bolts, and noting washers for reinstallation.
The document provides instructions for assembling and disassembling ejector blade floor rollers and carriages on a 740 Ejector Articulated Truck. It describes 15 steps to assemble the floor rollers, including cleaning parts, installing seals and bearings, and securing the assembly. It also details 10 steps to remove a carriage, such as installing lifting brackets, loosening locking rings, and noting shim positions. The instructions are intended to guide maintenance technicians in properly servicing these components.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
The document provides instructions for installing and removing the ejector blade carriage on a 740 Ejector Articulated Truck. It describes using lifting equipment and blocking to safely handle the heavy carriage component. The 15-step removal procedure includes loosening lock rings to raise the ejector pitch rollers, removing mounting bolts and spacers, and lifting out the carriage. The 10-step installation is the reverse of removal. Cleanliness is emphasized to prevent dirt entry into mechanical parts.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
This document provides instructions for removing and installing the ejector blade carriage on a 740 Ejector Articulated Truck. The 15-step removal process includes lowering the tailgate, loosening rings to achieve maximum clearance of the ejector pitch rollers, and removing bolts and a cover. The 8-step installation process requires lifting the carriage assembly with a hoist, installing shims and bolts, and adjusting the ejector blade clearance. Safety precautions are provided to prevent injury when lifting heavy components.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body and adjusting clearances.
3) Removing the ejector blade carriage in 10 steps requiring tools including brackets and forcing bolts, and noting washers for reinstallation.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body using adjustment bolts and checking clearance with a feeler gauge.
3) Removing the ejector blade carriage in 10 steps requiring lifting equipment and tooling, noting washers and bolts for reinstallation.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body and adjusting clearances.
3) Removing the ejector blade carriage in 10 steps requiring tools including brackets and forcing bolts, and noting washers for reinstallation.
The document provides instructions for assembling and disassembling ejector blade floor rollers and carriages on a 740 Ejector Articulated Truck. It describes 15 steps to assemble the floor rollers, including cleaning parts, installing seals and bearings, and securing the assembly. It also details 10 steps to remove a carriage, such as installing lifting brackets, loosening locking rings, and noting shim positions. The instructions are intended to guide maintenance technicians in properly servicing these components.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools needed include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck. To disassemble the pump, fittings and seals are removed from the pump body and flange. The flange is then separated from the pump body by removing nuts and washers. During assembly, the various components are cleaned and lubricated before being reinstalled in reverse order.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck. To disassemble the pump, fittings and seals are removed from the pump body and flange. The flange is then separated from the pump body by removing nuts and washers. Seals are also removed from the flange. Proper cleaning and inspection of parts is required before assembly.
The document provides instructions for removing and installing the gear pump for the hydraulic fan on a 740 Articulated Truck. To remove the pump, disconnect the two hoses and remove the two bolts securing it to the piston pump under the cab. The pump weighs 12.5 kg. To install the pump, attach the hoses and bolts and replace the O-ring seal.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence, and refastening the oil pan. Tools and torque specifications are listed.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence and torque range, and refastening the oil pan. Tools include link brackets for lifting and Loctite for sealing.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides instructions for disassembling and assembling the right planetary and brake, power train oil pump, and power train oil pump components of a D6H track-type tractor. It outlines 21 steps to disassemble the right planetary and brake, including removing gears, discs, seals, and other parts. It then provides 22 steps for reassembling these components. It also provides instructions for removing and installing the power train oil pump, which involves disconnecting hoses and removing mounting bolts. Finally, it details 23 steps for disassembling the power train oil pump and 21 steps for reassembling it.
Caterpillar Cat D4E TRACK-TYPE TRACTOR (Prefix 77W) Service Repair Manual.pdffyhsejdkkdmmd3e
The document provides instructions for removing and installing a fuel filter base on a Caterpillar 3304B or 3306B engine. The removal procedure involves using a strap wrench to remove the fuel filter, disconnecting the fuel line from the fuel filter base, and removing two bolts and the fuel filter base from the fuel injection pump housing. The installation procedure instructs to install the fuel filter base with a new gasket if needed, connect the fuel line, and secure with two bolts. Proper cleanliness is emphasized when working with fuel system components.
Caterpillar Cat D4E TRACK TRACTOR Service Repair Manual (77W01664 and UP).pdffyhsejdkkdmmd3e
This document provides instructions for removing and installing an alternator on a D4E track-type tractor with a 3304 engine. It describes disassembling the alternator by removing components like the regulator, capacitor, pulley, fan, screws, bearings, and rotor. It then describes reassembling the alternator by cleaning parts and reinstalling components in the reverse order of removal. A similar process is described for removing and installing a fuel priming pump and fuel filter base on 3304 and 3306 engines.
The documents provide instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling and assembling the fuel transfer pump for a Caterpillar D5B track-type tractor. The procedures include removing bolts and hoses, installing new gaskets if needed, reconnecting lines, and priming the system once reassembled. Safety notices are provided to keep parts clean and contain fluids during maintenance.
The document provides instructions for removing and installing a fuel priming pump and fuel filter base on a Caterpillar C9 industrial engine. Key steps include:
- Removing bolts and washers to access the fuel priming pump and remove it from the fuel filter base.
- Disconnecting hoses and sensors before removing bolts to access the fuel filter base.
- Reinstalling by reversing the removal steps, reconnecting hoses and sensors, and priming the fuel system.
The document also provides instructions for removing and installing a unit injector, including disconnecting electrical connectors, removing mounting bolts, and using special tools to access and remove the injector without damage. Reinstallation involves
This service repair manual provides instructions for removing and installing various fuel system components on a Caterpillar D4E track-type tractor with a 3304 engine, including:
1) The fuel priming pump, which is removed by turning off the fuel supply, removing securing bolts and disconnecting tubes. Installation is the reverse of removal.
2) The fuel filter base, which is removed by disconnecting the fuel line and removing securing bolts and washers. Installation includes checking and replacing gaskets if needed.
3) The fuel transfer pump, which is removed by turning off the fuel supply and removing securing bolts and tubes.
The document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. It describes disconnecting fuel lines, removing mounting bolts and base, and reversing the steps for installation. Separate sections cover removing and installing the fuel filter base and removing the fuel transfer pump by disconnecting lines and removing mounting bolts.
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Similar to Caterpillar Cat 740 Ejector Articulated Truck (Prefix B1R) Service Repair Manual (B1R00001 and up).pdf
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools needed include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck. To disassemble the pump, fittings and seals are removed from the pump body and flange. The flange is then separated from the pump body by removing nuts and washers. During assembly, the various components are cleaned and lubricated before being reinstalled in reverse order.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck. To disassemble the pump, fittings and seals are removed from the pump body and flange. The flange is then separated from the pump body by removing nuts and washers. Seals are also removed from the flange. Proper cleaning and inspection of parts is required before assembly.
The document provides instructions for removing and installing the gear pump for the hydraulic fan on a 740 Articulated Truck. To remove the pump, disconnect the two hoses and remove the two bolts securing it to the piston pump under the cab. The pump weighs 12.5 kg. To install the pump, attach the hoses and bolts and replace the O-ring seal.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence, and refastening the oil pan. Tools and torque specifications are listed.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence and torque range, and refastening the oil pan. Tools include link brackets for lifting and Loctite for sealing.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
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This document provides instructions for disassembling and assembling the right planetary and brake, power train oil pump, and power train oil pump components of a D6H track-type tractor. It outlines 21 steps to disassemble the right planetary and brake, including removing gears, discs, seals, and other parts. It then provides 22 steps for reassembling these components. It also provides instructions for removing and installing the power train oil pump, which involves disconnecting hoses and removing mounting bolts. Finally, it details 23 steps for disassembling the power train oil pump and 21 steps for reassembling it.
Caterpillar Cat D4E TRACK-TYPE TRACTOR (Prefix 77W) Service Repair Manual.pdffyhsejdkkdmmd3e
The document provides instructions for removing and installing a fuel filter base on a Caterpillar 3304B or 3306B engine. The removal procedure involves using a strap wrench to remove the fuel filter, disconnecting the fuel line from the fuel filter base, and removing two bolts and the fuel filter base from the fuel injection pump housing. The installation procedure instructs to install the fuel filter base with a new gasket if needed, connect the fuel line, and secure with two bolts. Proper cleanliness is emphasized when working with fuel system components.
Caterpillar Cat D4E TRACK TRACTOR Service Repair Manual (77W01664 and UP).pdffyhsejdkkdmmd3e
This document provides instructions for removing and installing an alternator on a D4E track-type tractor with a 3304 engine. It describes disassembling the alternator by removing components like the regulator, capacitor, pulley, fan, screws, bearings, and rotor. It then describes reassembling the alternator by cleaning parts and reinstalling components in the reverse order of removal. A similar process is described for removing and installing a fuel priming pump and fuel filter base on 3304 and 3306 engines.
The documents provide instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling and assembling the fuel transfer pump for a Caterpillar D5B track-type tractor. The procedures include removing bolts and hoses, installing new gaskets if needed, reconnecting lines, and priming the system once reassembled. Safety notices are provided to keep parts clean and contain fluids during maintenance.
The document provides instructions for removing and installing a fuel priming pump and fuel filter base on a Caterpillar C9 industrial engine. Key steps include:
- Removing bolts and washers to access the fuel priming pump and remove it from the fuel filter base.
- Disconnecting hoses and sensors before removing bolts to access the fuel filter base.
- Reinstalling by reversing the removal steps, reconnecting hoses and sensors, and priming the fuel system.
The document also provides instructions for removing and installing a unit injector, including disconnecting electrical connectors, removing mounting bolts, and using special tools to access and remove the injector without damage. Reinstallation involves
This service repair manual provides instructions for removing and installing various fuel system components on a Caterpillar D4E track-type tractor with a 3304 engine, including:
1) The fuel priming pump, which is removed by turning off the fuel supply, removing securing bolts and disconnecting tubes. Installation is the reverse of removal.
2) The fuel filter base, which is removed by disconnecting the fuel line and removing securing bolts and washers. Installation includes checking and replacing gaskets if needed.
3) The fuel transfer pump, which is removed by turning off the fuel supply and removing securing bolts and tubes.
The document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. It describes disconnecting fuel lines, removing mounting bolts and base, and reversing the steps for installation. Separate sections cover removing and installing the fuel filter base and removing the fuel transfer pump by disconnecting lines and removing mounting bolts.
The document provides instructions for removing and installing the fuel injection pump housing and governor of a Caterpillar 3304B engine. It describes removing components like lines, covers, and bolts. It explains using tools like an impeller puller and spanner wrench. The assembly section describes cleaning parts, installing bearings, camshafts, and other components in the correct order and orientations.
1) The document provides instructions for removing and installing various components of a Caterpillar C9.3 industrial engine, including disconnecting snap to connect fittings, removing and installing the muffler, removing and installing the fuel priming pump, removing and installing the fuel filter base, and removing and installing the primary fuel filter base.
2) The procedures include identifying required tools, disconnecting lines and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while taking appropriate safety precautions.
3) Detailed illustrations accompany each procedure to show component locations and the correct installation orientation. Torque specifications and lubrication requirements are provided where needed.
The document provides instructions for removing and installing fuel lines, filters, and pumps on a C32 industrial engine. It describes:
- Marking and removing existing fuel lines and replacing any worn or damaged lines.
- Installing new fuel lines according to best practices like preventing contact or twisting, using proper lengths and bends, and tightening securely.
- Removing the fuel filter and water separator by turning off fuel, using a strap wrench, and disconnecting hoses and bolts.
- Installing the fuel filter and water separator by reconnecting hoses and bolts, adding a new filter, and turning fuel back on.
- Removing the fuel transfer pump by turning off fuel
This document provides instructions for removing and installing various fuel system components on a C32 Industrial Engine, including:
- The fuel priming pump, fuel filter base, fuel lines, and fuel transfer pump. Detailed step-by-step removal and installation procedures are provided along with required tools. Best practices are outlined for properly installing nonmetallic fuel lines.
This document provides instructions for removing and installing various fuel system components on a C32 Industrial Engine BT4, including:
- The fuel priming pump, which involves disconnecting fuel lines and removing bolts.
- The fuel filter base, which requires disconnecting harness assemblies, hoses, and removing bolts to access sensors.
- Nonmetallic fuel lines, with details on marking, removing, and installing lines, using the proper hose length and avoiding contact with other parts.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine, including:
1) Inlet and exhaust valves, springs, and related parts.
2) Inlet and exhaust valve guides.
3) Inlet and exhaust valve seat inserts.
4) The engine oil filter base.
The procedures describe the required tools and provide illustrations showing the parts. Safety notices are included regarding spring-loaded components.
This document provides instructions for removing and installing the front housing of a C27 Industrial Engine. The removal procedure involves detaching various components from the front of the engine like the water pump, oil filter housing, and brackets. Tools are required to remove some parts. The installation procedure specifies applying sealant, positioning the front housing and gasket, and installing brackets, bolts, and other parts in the reverse order of removal. Tightening torques are provided for the bolts.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height is achieved.
3) Valve seat inserts using an extractor tool and driver tools.
4) The engine oil filter base and related internal parts, noting any spring loaded components.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It involves the following steps:
1. Draining the coolant from the cooling system.
2. Using a strap wrench to remove the engine oil filter.
3. Disconnecting a hose assembly and removing bolts to take off the engine oil filter base and oil seal.
4. Removing the engine oil cooler and gasket.
The installation procedure is the reverse of removal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9 Industrial Engine, including:
1. Valves, valve guides, and valve seat inserts. It describes using specialized tools to compress springs and extract/install parts.
2. The engine oil filter base, oil cooler, and oil pump. It emphasizes cleaning parts and contains fluids properly during removal and installation.
3. Safety precautions are provided, such as wearing protective equipment when working with spring-loaded parts and ensuring contaminants are avoided. Numerical sequences and specifications are given for installing certain parts correctly.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
The document provides instructions for removing and installing an exhaust manifold and inlet/exhaust valves on a 3054E industrial engine. It includes removal and installation procedures with required tools and safety notices. The procedures describe removing/installing the exhaust manifold gasket, setscrews, and turbocharger. For valves, it describes removing/installing the valve springs, retainers, keepers, and stem seals while ensuring the piston is at top dead center.
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2. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK B1R
Configuration: 740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
730 EJECTOR and 740 EJECTOR Articulated Trucks
Media Number -RENR5176-07 Publication Date -01/04/2018 Date Updated -13/04/2018
i02381152
Ejector Blade Floor Rollers - Assemble
SMCS - 6229-016
S/N - AZZ1-UP
S/N - B1R1-UP
Assembly Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
B 1P-0510 Driver Group 1
C 7X-7699 Grease 1
1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new Caterpillar
parts for replacement.
Illustration 1 g01188833
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3. 2. Use Tooling (B) in order to install lip seal (13) into housing (11).
Illustration 2 g01195296
3. Apply Tooling (C) to lip seal (13) on housing (11) before installing the housing onto bracket
(3).
Illustration 3 g01188834
4. Install bearing race (12) onto the floor roller with the shoulder on the bearing race toward
bracket (3).
Illustration 4 g01188835
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4. 5. Apply Tooling (C) to the bearing cavity between bearing race (12) and housing (11).
Illustration 5 g00896615
6. Install roller bearing (9).
Illustration 6 g01195297
7. Install O-ring seal (7) onto housing (11) and roller bearing (9).
Illustration 7 g01188836
8. Apply Tooling (C) to roller bearing (9).
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5. Illustration 8 g00896631
9. Install inner plate (8) onto roller bearing (9).
Illustration 9 g00926131
10. Install O-ring seal (6) onto bracket (3).
Illustration 10 g00926132
11. Install cap (2) onto bracket (3) before securing the cap in place with bolt (1).
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6. Illustration 11 g01188837
12. Use Tooling (B) to install lip seal (10) into bottom wheel (5).
Illustration 12 g00926133
13. Apply Tooling (C) to lip seal (10) on bottom wheel (5) before positioning the bottom wheel
to housing (11). Install three bolts (4) and the washers. Tighten the bolts in equal amounts in
order to pull the bottom wheel onto the housing.
Illustration 13 g00896633
14. Install remaining bolts (4) and the washers in order to secure bottom wheel (5) to housing
(11).
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7. Illustration 14 g00926134
15. Repeat Step 2 through 14 in order to install the wheel on the opposite side of bracket (3).
End By:
a. Install the ejector blade floor roller onto the machine. Refer to Disassembly and Assembly
Manual, "Ejector Blade Floor Rollers - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 18 17:21:02 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK B1R
Configuration: 740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
730 EJECTOR and 740 EJECTOR Articulated Trucks
Media Number -RENR5176-07 Publication Date -01/04/2018 Date Updated -13/04/2018
i02386576
Ejector Blade Floor Rollers - Install
SMCS - 6229-012
S/N - AZZ1-UP
S/N - B1R1-UP
Installation Procedure
Note: Cleanliness is an important factor. Before the installation procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g01191143
1. Use two people in order to install ejector roller (3) onto both ends of reaction plate (7). The
weight of one ejector roller (3) is approximately 27 kg (60 lb). Install block (11) onto both
ends of reaction plate (7).
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9. Illustration 2 g01191144
2. Install bolts (10) onto both ends of the reaction plate (7).
Illustration 3 g01191145
3. Install adapter plate (8) and install bolts (9) onto both ends of reaction plate (7).
Illustration 4 g01191121
4. Use a suitable lifting device in order to install the assembly of ejector rollers (3) and
reaction plate (7) onto the machine. The weight of the assembly is approximately 90 kg
(200 lb).
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10. 5. Install shims (6). Use the correct shims that were noted during the removal procedure.
Carefully push the assembly of ejector rollers (3) and reaction plate (7) and shims (6) under
the ejector blade.
Illustration 5 g01191146
6. Install shims (5). Use the shims that were noted during the removal procedure. Install bolts
(4).
Illustration 6 g01191118
7. Turn bolts (1) on both sides of the ejector blade equally in order to lower ejector rollers (3)
onto the truck body. Continue turning bolts (1) until bolts (1) are clear of the surface of the
truck body. Use a feeler gauge in order to verify that ejector rollers (3) are in contact with
the truck body.
8. Tighten nut (2) on bolt (1) in order to prevent bolt (1) from rotating. Repeat Step 7 and Step
8 for bolt (1) on the opposite end of the ejector blade.
9. Turn the disconnect switch to the ON position. Start the engine and completely retract the
ejector. Shut off the engine.
10. Check and adjust the clearance of the ejector blade. Refer to Operation and Maintenance
Manual, "Ejector Blade Alignment - Check/Adjust".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Sat Jan 18 17:21:58 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK B1R
Configuration: 740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
730 EJECTOR and 740 EJECTOR Articulated Trucks
Media Number -RENR5176-07 Publication Date -01/04/2018 Date Updated -13/04/2018
i06279754
Ejector Blade Carriage - Remove
SMCS - 6229-011
S/N - AZZ1-UP
S/N - B1R1-UP
Removal Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
A 439-3940 Bracket As 2
B 154-6181 Forcing Bolt 3
Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The following procedure is for the removal of the carriage on the left side. Use the same
procedure to remove the carriage on the right side.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
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12. Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
1. Park the machine on a level surface. Install the steering frame locks. Refer to Operation and
Maintenance Manual, "Steering Frame Lock".
2. Lower the tailgate. Refer to Operation and Maintenance Manual, "Lowering the Tailgate
with Engine Stopped".
Illustration 1 g01192269
3. Use the following procedure in order to achieve the maximum clearance between ejector
pitch rollers (1) and the truck body.
Illustration 2 g01193290
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13. Illustration 3 g01193289
Illustration 4 g01193275
a. Loosen bolts (3). Remove three of bolts (3) that are installed into threaded holes in
outer lock ring (2).
b. Install Tooling (B) into the threaded holes in outer lock ring (2) in order to loosen the
outer lock ring, the inner lock ring, and the split rings. Refer to illustration 4.
c. Remove Tooling (B) and Install three bolts (3). Do not tighten bolts (3) at this time.
Illustration 5 g01192705
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14. d. Install two M10x1.5 bolts into boss (4).
e. Use a suitable pry bar in order to rotate boss (4). Rotate boss (4) until the ejector pitch
roller is at the lowest point.
f. Tighten bolts (3) to a torque of 70 N·m (52 lb ft).
4. Raise the floor rollers in order to prevent the movement of the ejector blade during the
removal of the carriage. Refer to Disassembly and Assembly, "Ejector Blade Floor Rollers -
Remove".
Illustration 6 g01193279
5. Remove bolts (6) from cover (5). Remove cover (5).
Illustration 7 g01192272
6. Install Tooling (A) and a suitable lifting device onto carriage (7) in order to support carriage
(7). The weight of carriage (7) is approximately 210 kg (465 lb).
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15. Illustration 8 g01193229
7. Remove bolt (8) and spacer (9).
Illustration 9 g01192708
Illustration 10 g01193230
8. Install suitable blocking. Remove bolts (10) and washers (11). Note the number and the
position of washers (11) for installation purposes. Remove the blocking.
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16. Illustration 11 g01192710
9. Install suitable blocking. Remove bolts (12), nuts (13), and washers (14). Note of the
number and the position of washers (14) for installation purposes. Remove the blocking.
Illustration 12 g01192711
10. Remove carriage (7) from the machine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 18 17:22:54 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK B1R
Configuration: 740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
730 EJECTOR and 740 EJECTOR Articulated Trucks
Media Number -RENR5176-07 Publication Date -01/04/2018 Date Updated -13/04/2018
i06279764
Ejector Blade Carriage - Install
SMCS - 6229-012
S/N - AZZ1-UP
S/N - B1R1-UP
Installation Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
A 439-3940 Bracket As 2
B 154-6181 Forcing Bolt 3
Note: Cleanliness is an important factor. Before the installation procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The following procedure is for the installation of the carriage on the left side. Use the same
procedure to install the carriage on the right side.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
1/6
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18. Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
Illustration 1 g01192711
1. Use Tooling (A) and a suitable lifting device in order to position carriage (7) onto the
ejector blade and the truck body. The weight of carriage (7) is approximately 210 kg
(465 lb).
Illustration 2 g01192708
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 3 g01193231
Illustration 4 g01192710
2. Install suitable blocking and Install bolts (10), washers (11), bolts (12) and washers (14) into
carriage (7) in order to guide carriage (7) onto the ejector blade. Refer to the removal
procedure for the position and the number of all of the washers.
3. Remove the blocking and Install nuts (13) onto bolts (12).
4. Tighten bolts (10) and tighten bolts (12).
Illustration 5 g01193229
5. Install spacer (9) and install bolt (8).
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21. Illustration 6 g01192272
6. Remove Tooling (A) from carriage (7).
Illustration 7 g01193279
7. Install cover (5) and bolts (6).
Illustration 8 g01192269
8. Use the following procedure in order to adjust the ejector pitch rollers (1).
Illustration 9 g01193273
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22. Illustration 10 g01193271
Illustration 11 g01193275
Outer lock ring, split rings, and inner lock ring
a. Loosen bolts (3). Remove three of bolts (3) that are installed into threaded holes in
outer lock ring (2).
b. Install Tooling (B) into the threaded holes in outer lock ring (2) in order to loosen the
outer lock ring, the inner lock ring, and split rings. Refer to illustration 11.
c. Remove Tooling (B) and Install three bolts (3). Do not tighten bolts (3) at this time.
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23. Illustration 12 g01192705
d. Install two M10x1.5 bolts into boss (4). Use a suitable pry bar in order to adjust the
position of the ejector pitch rollers. Refer to Operation and Maintenance Manual,
"Ejector Blade Alignment - Check/Adjust" for the procedure to set the position of the
spindle.
e. Remove the two M10x1.5 bolts that were installed in Step 8.d.
Illustration 13 g01193273
f. Tighten bolts (3) on lock ring (2). Refer to Operation and Maintenance Manual,
"Ejector Blade Alignment - Check/Adjust" for the procedure to tighten the bolts.
9. Lower the floor rollers. Refer to Disassembly and Assembly, "Ejector Blade Floor Rollers -
Install".
10. Ensure that the truck body is clear of any tools and foreign material. Turn the disconnect
switch to the ON position. Start the engine and retract the ejector blade. Stop the engine.
11. Close the tailgate. Refer to Operation and Maintenance Manual, "Tailgate".
12. Check the alignment of the ejector blade. Refer to Operation and Maintenance Manual,
"Ejector Blade Alignment - Check/Adjust".
13. Remove the steering frame locks. Refer to Operation and Maintenance Manual, "Steering
Frame Lock".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 18 17:23:49 UTC+0800 2020
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