This document provides instructions for removing and assembling the ejector blade floor rollers and carriage of a 740 Ejector Articulated Truck. It describes the required tools and parts, safety considerations, and multi-step procedures involving loosening bolts, installing brackets and jacks, and adjusting components. The goal is to achieve maximum clearance between the ejector pitch rollers and truck body for removal of the carriage.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
The document provides instructions for installing and removing the ejector blade carriage on a 740 Ejector Articulated Truck. It describes using lifting equipment and blocking to safely handle the heavy carriage component. The 15-step removal procedure includes loosening lock rings to raise the ejector pitch rollers, removing mounting bolts and spacers, and lifting out the carriage. The 10-step installation is the reverse of removal. Cleanliness is emphasized to prevent dirt entry into mechanical parts.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
This document provides instructions for removing and installing the ejector blade carriage on a 740 Ejector Articulated Truck. The 15-step removal process includes lowering the tailgate, loosening rings to achieve maximum clearance of the ejector pitch rollers, and removing bolts and a cover. The 8-step installation process requires lifting the carriage assembly with a hoist, installing shims and bolts, and adjusting the ejector blade clearance. Safety precautions are provided to prevent injury when lifting heavy components.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body and adjusting clearances.
3) Removing the ejector blade carriage in 10 steps requiring tools including brackets and forcing bolts, and noting washers for reinstallation.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body using adjustment bolts and checking clearance with a feeler gauge.
3) Removing the ejector blade carriage in 10 steps requiring lifting equipment and tooling, noting washers and bolts for reinstallation.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body and adjusting clearances.
3) Removing the ejector blade carriage in 10 steps requiring tools including brackets and forcing bolts, and noting washers for reinstallation.
The document provides instructions for assembling and disassembling ejector blade floor rollers and carriages on a 740 Ejector Articulated Truck. It describes 15 steps to assemble the floor rollers, including cleaning parts, installing seals and bearings, and securing the assembly. It also details 10 steps to remove a carriage, such as installing lifting brackets, loosening locking rings, and noting shim positions. The instructions are intended to guide maintenance technicians in properly servicing these components.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
The document provides instructions for installing and removing the ejector blade carriage on a 740 Ejector Articulated Truck. It describes using lifting equipment and blocking to safely handle the heavy carriage component. The 15-step removal procedure includes loosening lock rings to raise the ejector pitch rollers, removing mounting bolts and spacers, and lifting out the carriage. The 10-step installation is the reverse of removal. Cleanliness is emphasized to prevent dirt entry into mechanical parts.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
This document provides instructions for removing and installing the ejector blade carriage on a 740 Ejector Articulated Truck. The 15-step removal process includes lowering the tailgate, loosening rings to achieve maximum clearance of the ejector pitch rollers, and removing bolts and a cover. The 8-step installation process requires lifting the carriage assembly with a hoist, installing shims and bolts, and adjusting the ejector blade clearance. Safety precautions are provided to prevent injury when lifting heavy components.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body and adjusting clearances.
3) Removing the ejector blade carriage in 10 steps requiring tools including brackets and forcing bolts, and noting washers for reinstallation.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body using adjustment bolts and checking clearance with a feeler gauge.
3) Removing the ejector blade carriage in 10 steps requiring lifting equipment and tooling, noting washers and bolts for reinstallation.
The document provides instructions for assembling and disassembling components of a 740 Ejector Articulated Truck powered by a C15 engine, including:
1) Assembling the ejector blade floor rollers in 15 steps requiring tools including a driver group and grease.
2) Installing the ejector blade floor rollers by lowering the ejector rollers onto the truck body and adjusting clearances.
3) Removing the ejector blade carriage in 10 steps requiring tools including brackets and forcing bolts, and noting washers for reinstallation.
The document provides instructions for assembling and disassembling ejector blade floor rollers and carriages on a 740 Ejector Articulated Truck. It describes 15 steps to assemble the floor rollers, including cleaning parts, installing seals and bearings, and securing the assembly. It also details 10 steps to remove a carriage, such as installing lifting brackets, loosening locking rings, and noting shim positions. The instructions are intended to guide maintenance technicians in properly servicing these components.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools needed include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck. To disassemble the pump, fittings and seals are removed from the pump body and flange. The flange is then separated from the pump body by removing nuts and washers. During assembly, the various components are cleaned and lubricated before being reinstalled in reverse order.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck. To disassemble the pump, fittings and seals are removed from the pump body and flange. The flange is then separated from the pump body by removing nuts and washers. Seals are also removed from the flange. Proper cleaning and inspection of parts is required before assembly.
The document provides instructions for removing and installing the gear pump for the hydraulic fan on a 740 Articulated Truck. To remove the pump, disconnect the two hoses and remove the two bolts securing it to the piston pump under the cab. The pump weighs 12.5 kg. To install the pump, attach the hoses and bolts and replace the O-ring seal.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence, and refastening the oil pan. Tools and torque specifications are listed.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence and torque range, and refastening the oil pan. Tools include link brackets for lifting and Loctite for sealing.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides disassembly instructions for a piston pump (swing) in 3 sentences:
It outlines 49 steps to fully disassemble the piston pump, including removing components like the servo valve, charge pump, head, pistons, barrel assembly, swashplate assembly, shaft assembly, piston assembly, springs, seals, and other internal parts. Special tools are required to compress springs and remove retaining rings safely. Cleanliness is important and parts should be marked for proper reinstallation.
This document provides instructions for disassembling the piston pump (swing) of a M313C wheeled excavator. It lists 19 required tools and provides 42 detailed steps to disassemble all individual components of the pump. These include removing bolts, seals, gears, plates, valves, springs, pistons, bearings, and other internal parts. Disassembly requires marking parts for reinstallation and using various tools to compress springs and remove retaining rings. Personal injury precautions are also provided due to potential spring forces.
This document provides instructions for disassembling and assembling the travel motor of an M318C Wheeled Excavator. It lists 48 steps to fully disassemble the travel motor by removing components like valves, springs, seals, plugs and housings. It then lists 27 steps for reassembling the components in the reverse order, making sure to clean parts thoroughly and apply proper torque to bolts. Precision tools are required and safety precautions mentioned to avoid injury from pressurized parts.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle of a M315D2 Wheeled Excavator. It lists the required tools and presents 23 steps for disassembly that include removing bolts, gears, seals, and bearings. It then lists the 27 steps for assembly, which involve cleaning, inspecting, and replacing components like seals, bearings, gears, and housings before refilling the final drives with oil.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It begins with 28 steps to disassemble the various components of the swing drive. These include removing retaining rings, springs, discs, plates, seals, gears, and bearings. It then lists 21 steps for reassembling the swing drive components in reverse order. Proper cleaning and lubrication of parts is emphasized. Required tools are listed for tasks like pressing components and removing retaining rings.
The document provides instructions for removing and installing the front axle of a M314F wheeled excavator. It details:
1) Removing the front axle assembly from the machine and disassembling it by removing components like the differential, bearings, and seals.
2) The assembly procedure which includes measuring clearances, installing bearings and seals, and adjusting the pinion depth using shims.
3) Tightening the pinion nut to the specified torque and reinstalling the front axle assembly onto the machine.
This document provides assembly instructions for a transmission in a wheeled excavator. It lists over 50 steps to assemble various transmission components like gears, seals, bearings, pins and plates. Precise measurements and specialized tools are required at several steps to ensure proper clearance and torque specifications. Safety warnings are included to prevent injury from spring-loaded parts.
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The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools needed include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck, including removing fittings and seals from the pump body, separating the flange from the body, and removing the shaft and gears from within the body. Tools required include retaining ring pliers. The pump is located on the piston pump for the steering system underneath the cab.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck. To disassemble the pump, fittings and seals are removed from the pump body and flange. The flange is then separated from the pump body by removing nuts and washers. During assembly, the various components are cleaned and lubricated before being reinstalled in reverse order.
The document provides instructions for disassembling and assembling the gear pump used for the hydraulic fan on a 740 Articulated Truck. To disassemble the pump, fittings and seals are removed from the pump body and flange. The flange is then separated from the pump body by removing nuts and washers. Seals are also removed from the flange. Proper cleaning and inspection of parts is required before assembly.
The document provides instructions for removing and installing the gear pump for the hydraulic fan on a 740 Articulated Truck. To remove the pump, disconnect the two hoses and remove the two bolts securing it to the piston pump under the cab. The pump weighs 12.5 kg. To install the pump, attach the hoses and bolts and replace the O-ring seal.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence, and refastening the oil pan. Tools and torque specifications are listed.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts fastening the oil pan and housing, lifting the housing off with tools, and removing seals. The installation procedure specifies cleaning parts, applying sealant, positioning seals and the housing, tightening bolts in a specific sequence and torque range, and refastening the oil pan. Tools include link brackets for lifting and Loctite for sealing.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
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The document provides disassembly instructions for a piston pump (swing) in 3 sentences:
It outlines 49 steps to fully disassemble the piston pump, including removing components like the servo valve, charge pump, head, pistons, barrel assembly, swashplate assembly, shaft assembly, piston assembly, springs, seals, and other internal parts. Special tools are required to compress springs and remove retaining rings safely. Cleanliness is important and parts should be marked for proper reinstallation.
This document provides instructions for disassembling the piston pump (swing) of a M313C wheeled excavator. It lists 19 required tools and provides 42 detailed steps to disassemble all individual components of the pump. These include removing bolts, seals, gears, plates, valves, springs, pistons, bearings, and other internal parts. Disassembly requires marking parts for reinstallation and using various tools to compress springs and remove retaining rings. Personal injury precautions are also provided due to potential spring forces.
This document provides instructions for disassembling and assembling the travel motor of an M318C Wheeled Excavator. It lists 48 steps to fully disassemble the travel motor by removing components like valves, springs, seals, plugs and housings. It then lists 27 steps for reassembling the components in the reverse order, making sure to clean parts thoroughly and apply proper torque to bolts. Precision tools are required and safety precautions mentioned to avoid injury from pressurized parts.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle of a M315D2 Wheeled Excavator. It lists the required tools and presents 23 steps for disassembly that include removing bolts, gears, seals, and bearings. It then lists the 27 steps for assembly, which involve cleaning, inspecting, and replacing components like seals, bearings, gears, and housings before refilling the final drives with oil.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It begins with 28 steps to disassemble the various components of the swing drive. These include removing retaining rings, springs, discs, plates, seals, gears, and bearings. It then lists 21 steps for reassembling the swing drive components in reverse order. Proper cleaning and lubrication of parts is emphasized. Required tools are listed for tasks like pressing components and removing retaining rings.
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This document provides assembly instructions for a transmission in a wheeled excavator. It lists over 50 steps to assemble various transmission components like gears, seals, bearings, pins and plates. Precise measurements and specialized tools are required at several steps to ensure proper clearance and torque specifications. Safety warnings are included to prevent injury from spring-loaded parts.
This document provides disassembly and assembly instructions for the final drive carriers, hubs, and brakes of the front and rear axles of a M313D Wheeled Excavator. The disassembly procedure involves removing 22 components from the front axle and 23 components from the rear axle. The assembly procedure instructs technicians to install components in reverse order and provides tips on using specialty tools.
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This document provides instructions for disassembling and assembling the front and rear axles of a M322D wheeled excavator. It lists the required tools and gives step-by-step instructions to remove components like carrier housings, planetary gears, bearings, seals and brake discs. Safety notices are included to warn of risks like being struck by parts under spring force.
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2. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK B1R
Configuration: 740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
730 EJECTOR and 740 EJECTOR Articulated Trucks
Media Number -RENR5176-07 Publication Date -01/04/2018 Date Updated -13/04/2018
i02381152
Ejector Blade Floor Rollers - Assemble
SMCS - 6229-016
S/N - AZZ1-UP
S/N - B1R1-UP
Assembly Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
B 1P-0510 Driver Group 1
C 7X-7699 Grease 1
1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new Caterpillar
parts for replacement.
Illustration 1 g01188833
1/6
740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engi...
2020/1/18
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3. 2. Use Tooling (B) in order to install lip seal (13) into housing (11).
Illustration 2 g01195296
3. Apply Tooling (C) to lip seal (13) on housing (11) before installing the housing onto bracket
(3).
Illustration 3 g01188834
4. Install bearing race (12) onto the floor roller with the shoulder on the bearing race toward
bracket (3).
Illustration 4 g01188835
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4. 5. Apply Tooling (C) to the bearing cavity between bearing race (12) and housing (11).
Illustration 5 g00896615
6. Install roller bearing (9).
Illustration 6 g01195297
7. Install O-ring seal (7) onto housing (11) and roller bearing (9).
Illustration 7 g01188836
8. Apply Tooling (C) to roller bearing (9).
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5. Illustration 8 g00896631
9. Install inner plate (8) onto roller bearing (9).
Illustration 9 g00926131
10. Install O-ring seal (6) onto bracket (3).
Illustration 10 g00926132
11. Install cap (2) onto bracket (3) before securing the cap in place with bolt (1).
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6. Illustration 11 g01188837
12. Use Tooling (B) to install lip seal (10) into bottom wheel (5).
Illustration 12 g00926133
13. Apply Tooling (C) to lip seal (10) on bottom wheel (5) before positioning the bottom wheel
to housing (11). Install three bolts (4) and the washers. Tighten the bolts in equal amounts in
order to pull the bottom wheel onto the housing.
Illustration 13 g00896633
14. Install remaining bolts (4) and the washers in order to secure bottom wheel (5) to housing
(11).
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7. Illustration 14 g00926134
15. Repeat Step 2 through 14 in order to install the wheel on the opposite side of bracket (3).
End By:
a. Install the ejector blade floor roller onto the machine. Refer to Disassembly and Assembly
Manual, "Ejector Blade Floor Rollers - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 18 17:21:02 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK B1R
Configuration: 740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
730 EJECTOR and 740 EJECTOR Articulated Trucks
Media Number -RENR5176-07 Publication Date -01/04/2018 Date Updated -13/04/2018
i02386576
Ejector Blade Floor Rollers - Install
SMCS - 6229-012
S/N - AZZ1-UP
S/N - B1R1-UP
Installation Procedure
Note: Cleanliness is an important factor. Before the installation procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g01191143
1. Use two people in order to install ejector roller (3) onto both ends of reaction plate (7). The
weight of one ejector roller (3) is approximately 27 kg (60 lb). Install block (11) onto both
ends of reaction plate (7).
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9. Illustration 2 g01191144
2. Install bolts (10) onto both ends of the reaction plate (7).
Illustration 3 g01191145
3. Install adapter plate (8) and install bolts (9) onto both ends of reaction plate (7).
Illustration 4 g01191121
4. Use a suitable lifting device in order to install the assembly of ejector rollers (3) and
reaction plate (7) onto the machine. The weight of the assembly is approximately 90 kg
(200 lb).
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10. 5. Install shims (6). Use the correct shims that were noted during the removal procedure.
Carefully push the assembly of ejector rollers (3) and reaction plate (7) and shims (6) under
the ejector blade.
Illustration 5 g01191146
6. Install shims (5). Use the shims that were noted during the removal procedure. Install bolts
(4).
Illustration 6 g01191118
7. Turn bolts (1) on both sides of the ejector blade equally in order to lower ejector rollers (3)
onto the truck body. Continue turning bolts (1) until bolts (1) are clear of the surface of the
truck body. Use a feeler gauge in order to verify that ejector rollers (3) are in contact with
the truck body.
8. Tighten nut (2) on bolt (1) in order to prevent bolt (1) from rotating. Repeat Step 7 and Step
8 for bolt (1) on the opposite end of the ejector blade.
9. Turn the disconnect switch to the ON position. Start the engine and completely retract the
ejector. Shut off the engine.
10. Check and adjust the clearance of the ejector blade. Refer to Operation and Maintenance
Manual, "Ejector Blade Alignment - Check/Adjust".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Sat Jan 18 17:21:58 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK B1R
Configuration: 740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
730 EJECTOR and 740 EJECTOR Articulated Trucks
Media Number -RENR5176-07 Publication Date -01/04/2018 Date Updated -13/04/2018
i06279754
Ejector Blade Carriage - Remove
SMCS - 6229-011
S/N - AZZ1-UP
S/N - B1R1-UP
Removal Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
A 439-3940 Bracket As 2
B 154-6181 Forcing Bolt 3
Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The following procedure is for the removal of the carriage on the left side. Use the same
procedure to remove the carriage on the right side.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
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12. Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
1. Park the machine on a level surface. Install the steering frame locks. Refer to Operation and
Maintenance Manual, "Steering Frame Lock".
2. Lower the tailgate. Refer to Operation and Maintenance Manual, "Lowering the Tailgate
with Engine Stopped".
Illustration 1 g01192269
3. Use the following procedure in order to achieve the maximum clearance between ejector
pitch rollers (1) and the truck body.
Illustration 2 g01193290
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13. Illustration 3 g01193289
Illustration 4 g01193275
a. Loosen bolts (3). Remove three of bolts (3) that are installed into threaded holes in
outer lock ring (2).
b. Install Tooling (B) into the threaded holes in outer lock ring (2) in order to loosen the
outer lock ring, the inner lock ring, and the split rings. Refer to illustration 4.
c. Remove Tooling (B) and Install three bolts (3). Do not tighten bolts (3) at this time.
Illustration 5 g01192705
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14. d. Install two M10x1.5 bolts into boss (4).
e. Use a suitable pry bar in order to rotate boss (4). Rotate boss (4) until the ejector pitch
roller is at the lowest point.
f. Tighten bolts (3) to a torque of 70 N·m (52 lb ft).
4. Raise the floor rollers in order to prevent the movement of the ejector blade during the
removal of the carriage. Refer to Disassembly and Assembly, "Ejector Blade Floor Rollers -
Remove".
Illustration 6 g01193279
5. Remove bolts (6) from cover (5). Remove cover (5).
Illustration 7 g01192272
6. Install Tooling (A) and a suitable lifting device onto carriage (7) in order to support carriage
(7). The weight of carriage (7) is approximately 210 kg (465 lb).
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15. Illustration 8 g01193229
7. Remove bolt (8) and spacer (9).
Illustration 9 g01192708
Illustration 10 g01193230
8. Install suitable blocking. Remove bolts (10) and washers (11). Note the number and the
position of washers (11) for installation purposes. Remove the blocking.
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16. Illustration 11 g01192710
9. Install suitable blocking. Remove bolts (12), nuts (13), and washers (14). Note of the
number and the position of washers (14) for installation purposes. Remove the blocking.
Illustration 12 g01192711
10. Remove carriage (7) from the machine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 18 17:22:54 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK B1R
Configuration: 740 Ejector Articulated Truck B1R00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
730 EJECTOR and 740 EJECTOR Articulated Trucks
Media Number -RENR5176-07 Publication Date -01/04/2018 Date Updated -13/04/2018
i06279764
Ejector Blade Carriage - Install
SMCS - 6229-012
S/N - AZZ1-UP
S/N - B1R1-UP
Installation Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
A 439-3940 Bracket As 2
B 154-6181 Forcing Bolt 3
Note: Cleanliness is an important factor. Before the installation procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The following procedure is for the installation of the carriage on the left side. Use the same
procedure to install the carriage on the right side.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
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18. Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
Illustration 1 g01192711
1. Use Tooling (A) and a suitable lifting device in order to position carriage (7) onto the
ejector blade and the truck body. The weight of carriage (7) is approximately 210 kg
(465 lb).
Illustration 2 g01192708
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19. Illustration 3 g01193231
Illustration 4 g01192710
2. Install suitable blocking and Install bolts (10), washers (11), bolts (12) and washers (14) into
carriage (7) in order to guide carriage (7) onto the ejector blade. Refer to the removal
procedure for the position and the number of all of the washers.
3. Remove the blocking and Install nuts (13) onto bolts (12).
4. Tighten bolts (10) and tighten bolts (12).
Illustration 5 g01193229
5. Install spacer (9) and install bolt (8).
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20. Illustration 6 g01192272
6. Remove Tooling (A) from carriage (7).
Illustration 7 g01193279
7. Install cover (5) and bolts (6).
Illustration 8 g01192269
8. Use the following procedure in order to adjust the ejector pitch rollers (1).
Illustration 9 g01193273
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21. Illustration 10 g01193271
Illustration 11 g01193275
Outer lock ring, split rings, and inner lock ring
a. Loosen bolts (3). Remove three of bolts (3) that are installed into threaded holes in
outer lock ring (2).
b. Install Tooling (B) into the threaded holes in outer lock ring (2) in order to loosen the
outer lock ring, the inner lock ring, and split rings. Refer to illustration 11.
c. Remove Tooling (B) and Install three bolts (3). Do not tighten bolts (3) at this time.
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22. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
23. Illustration 12 g01192705
d. Install two M10x1.5 bolts into boss (4). Use a suitable pry bar in order to adjust the
position of the ejector pitch rollers. Refer to Operation and Maintenance Manual,
"Ejector Blade Alignment - Check/Adjust" for the procedure to set the position of the
spindle.
e. Remove the two M10x1.5 bolts that were installed in Step 8.d.
Illustration 13 g01193273
f. Tighten bolts (3) on lock ring (2). Refer to Operation and Maintenance Manual,
"Ejector Blade Alignment - Check/Adjust" for the procedure to tighten the bolts.
9. Lower the floor rollers. Refer to Disassembly and Assembly, "Ejector Blade Floor Rollers -
Install".
10. Ensure that the truck body is clear of any tools and foreign material. Turn the disconnect
switch to the ON position. Start the engine and retract the ejector blade. Stop the engine.
11. Close the tailgate. Refer to Operation and Maintenance Manual, "Tailgate".
12. Check the alignment of the ejector blade. Refer to Operation and Maintenance Manual,
"Ejector Blade Alignment - Check/Adjust".
13. Remove the steering frame locks. Refer to Operation and Maintenance Manual, "Steering
Frame Lock".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 18 17:23:49 UTC+0800 2020
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